Patents by Inventor Tomohei Sugiyama

Tomohei Sugiyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230374996
    Abstract: A vehicle compressor component includes an aluminum alloy material made by hot-extruding. The aluminum alloy material has a chemical composition consisting of Fe: 5.0% to 9.0% by mass, Mg: 0.7% to 3.0% by mass, V: 0.1% to 3.0% by mass, Mo: 0.1% to 3.0% by mass, Zr: 0.1% to 2.0% by mass, Ti: 0.02% to 2.0% by mass, and balance Al and unavoidable impurities. The aluminum alloy material has a density of 2.96 g/cm3 or more. A method for manufacturing the vehicle compressor component includes: compacting aluminum alloy powders having the chemical composition to prepare a compact; hot-extruding the compact to make an aluminum alloy material; and forming the aluminum alloy material into a desired shape.
    Type: Application
    Filed: July 14, 2021
    Publication date: November 23, 2023
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Masato NOGUCHI, Tomohei SUGIYAMA, Yasuo KOTETSU, Takuya ARAYAMA
  • Publication number: 20200238385
    Abstract: A compressor component for a transport is provided, which is excellent in mechanical characteristics at a high temperature. The compressor component is made of an aluminum-alloy that includes Fe: 5.0-9.0 mass %, V: 0.1-3.0 mass %, Mo: 0.1-3.0 mass %, Zr: 0.1-2.0 mass %, and Ti: 0.02-2.0 mass %, the remainder being Al and unavoidable impurities The compressor component is configured to include therein an Al—Fe-based intermetallic compound, and in the cross-sectional surface structure of the compressor component, an average circle-equivalent diameter of the Al—Fe-based intermetallic compound falls within a range of 0.1-3.0 ?m.
    Type: Application
    Filed: September 13, 2018
    Publication date: July 30, 2020
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Yasuo KOTETSU, Tomohei SUGIYAMA, Kyohei ANDO, Takuya ARAYAMA
  • Patent number: 9567657
    Abstract: An austenitic cast iron including basic elements of C, Si, Cr, Ni, Mn and Cu; and the balance including Fe, inevitable impurities and/or a trace-amount modifier element, which is effective in improving a characteristic of the cast iron, in a trace amount; and structured by a base comprising an Fe alloy in which an austenite phase makes a major phase in ordinary-temperature region; wherein the basic elements fall within compositional ranges that satisfy the following conditions when the entirety of the cast iron is taken as 100% by mass: C: from 2.0 to 3.0%; Si: from 4.0 to 5.4%; Cr: from 0.8 to 2.0%; Mn: from 3.9 to 5.6%; Ni: from 17 to 22%; and Cu: from 0.9 to 1.6%.
    Type: Grant
    Filed: May 18, 2011
    Date of Patent: February 14, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tomohei Sugiyama, Manabu Ishikawa, Mamoru Kojima, Kyoichi Kinoshita
  • Publication number: 20130045127
    Abstract: An austenitic cast iron according to the present invention is characterized in that: it comprises: basic elements comprising C, Si, Cr, Ni, Mn and Cu; and the balance comprising Fe, inevitable impurities and/or a trace-amount modifier element, which is effective in improving characteristic, in a trace amount; and it is an austenitic cast iron being a cast iron that is structured by a base comprising an Fe alloy in which an austenite phase makes a major phase in ordinary-temperature region; wherein said basic elements fall within compositional ranges that satisfy the following conditions when the entirety of said cast iron is taken as 100% by mass (hereinafter being simply expressed as “%”): C: from 2.0 to 3.0%; Si: from 4.0 to 5.4%; Cr: from 0.8 to 2.0%; Mn: from 3.9 to 5.6%; Ni: from 17 to 22%; and Cu: from 0.9 to 1.6%.
    Type: Application
    Filed: May 18, 2011
    Publication date: February 21, 2013
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tomohei Sugiyama, Manabu Ishikawa, Mamoru Kojima, Kyoichi Kinoshita
  • Publication number: 20100284849
    Abstract: An austenitic cast iron according to the present invention has Ni: from 7 to 15% by mass, and is characterized in that it comprises a base structure in which an austenite phase makes a major phase even in ordinary-temperature region by adjusting the respective compositions of Cr, Ni and Cu, excepting C and Si, so as to fall within predetermined ranges. In accordance with the present invention, it is possible to obtain an austenitic cast iron, which is excellent in terms of oxidation resistance and the like, inexpensively, while reducing the content of expensive Ni.
    Type: Application
    Filed: August 29, 2008
    Publication date: November 11, 2010
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, MIE PREFECTURE
    Inventors: Tomohei Sugiyama, Manabu Ishikawa, Hiroyuki Isomura, Mamoru Kojima, Naoki Yamamoto, Kyoichi Kinoshita, Takao Fujikawa
  • Patent number: 7364632
    Abstract: The present invention is a process for producing a radiator member for electronic appliances, and is characterized in that, in a process for producing a radiator member for electronic appliances, the radiator member comprising a composite material in which SiC particles are dispersed in a matrix metal whose major component is Al, it comprises a filling step of filling an SiC powder into a mold, a pre-heating step of pre-heating the mold after the filling step to a pre-heating temperature which falls in a range of from a melting point or more of said matrix metal to less than a reaction initiation temperature at which a molten metal of the matrix metal and SiC particles in the SiC powder start to react, and a pouring step of pouring the molten matrix metal whose molten-metal temperature falls in a range of from the melting point or more of the matrix metal to less than the reaction initiation temperature, into the mold after the pre-heating step, and impregnating the SiC powder with the molten metal by pressur
    Type: Grant
    Filed: March 14, 2002
    Date of Patent: April 29, 2008
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Katsufumi Tanaka, Tomohei Sugiyama, Kyoichi Kinoshita, Eiji Kono, Naohisa Nishino
  • Publication number: 20080087400
    Abstract: First, a melt of Al or a melt of an Al alloy containing Si is injected in a die filled with SiC powder and cast to form a plate member made of an Al/SiC composite. Next, an Al foil member made of an Al—Mg-based alloy is joined with the surface of the plate member through hot pressing. As a result, part of the Al foil member enters casting blowholes on the surface of the plate member to fill the casting blowholes. In addition, an Al—Mg-based alloy layer is formed on the surface of the plate member. Thus, a base plate having a nearly flat surface is produced.
    Type: Application
    Filed: December 3, 2007
    Publication date: April 17, 2008
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Katsufumi Tanaka, Kyoichi Kinoshita, Tomohei Sugiyama, Eiji Kono
  • Patent number: 7323255
    Abstract: First, a melt of Al or a melt of an Al alloy containing Si is injected in a die filled with SiC powder and cast to form a plate member made of an Al/SiC composite. Next, an Al foil member made of an Al—Mg-based alloy is joined with the surface of the plate member through hot pressing. As a result, part of the Al foil member enters casting blowholes on the surface of the plate member to fill the casting blowholes. In addition, an Al—Mg-based alloy layer is formed on the surface of the plate member. Thus, a base plate having a nearly flat surface is produced.
    Type: Grant
    Filed: July 19, 2005
    Date of Patent: January 29, 2008
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Katsufumi Tanaka, Kyoichi Kinoshita, Tomohei Sugiyama, Eiji Kono
  • Patent number: 7196417
    Abstract: A mold is filled with unsintered SiC particles and a melt of Al or of an Al alloy containing Si is poured into the mold for high pressure casting. Owing to the SiC particles and Si precipitated upon casting, a low expansion material having a low thermal expansion coefficient is produced. A heat transmission path is formed by Al infiltrating spaces between the SiC particles and therefore high heat conductivity is obtained.
    Type: Grant
    Filed: July 23, 2003
    Date of Patent: March 27, 2007
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Tomohei Sugiyama, Kyoichi Kinoshita, Takashi Yoshida, Hidehiro Kudo, Eiji Kono
  • Publication number: 20070045801
    Abstract: A circuit board includes a substrate having a heat exhausting function. A wiring layer of a metal composite material is provided on the substrate with an insulating layer in between. The metal composite material has a coefficient of thermal expansion that is greater than a coefficient of thermal expansion of a silicon semiconductor chip and less than a coefficient of thermal expansion of copper. Accordingly, a circuit board that is suitable for mounting power devices, requires no heat sink or heat spreader is provides. Further, the number of components for assembling a module is reduced.
    Type: Application
    Filed: August 31, 2006
    Publication date: March 1, 2007
    Inventors: Tomohei Sugiyama, Kyoichi Kinoshita, Katsufumi Tanaka, Eiji Kono
  • Patent number: 7097914
    Abstract: A plate-shaped composite material has a first member and a second member. The first member is an expanded metal formed of a metal plate. The coefficient of linear expansion of the metal plate is less than or equal to 8×10?6/degrees Celsius. The first member suppresses thermal expansion of the composite material. The coefficient of thermal conductivity of the second member is greater than or equal to 200 W/(m×K). The second member maintains the coefficient of thermal conductivity of the composite material. This structure provides a reliable coefficient of thermal conductivity and high strength. The structure is suitable for a cooling substrate on which electronic elements such as semiconductors are mounted.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: August 29, 2006
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Katsufumi Tanaka, Tomohei Sugiyama, Kyoichi Kinoshita, Takashi Yoshida, Eiji Kono, Hidehiro Kudo, Manabu Miyoshi
  • Patent number: 7087316
    Abstract: A low-expansion unit includes a plate member and an iron-nickel layer. Upper and lower surface layers of the plate member each have the iron-nickel layer thereon and/or therein. While the plate member has a relatively large thermal expansion coefficient, the iron-nickel layers, which are formed on and/or in the upper and lower surface layers of the plate member, have a relatively small thermal expansion coefficient. Therefore, thermal expansion coefficient of the low-expansion unit is as a whole restrained to a relatively small value. Also, the plate member includes pure iron whose thermal conductivity is relatively high. Meanwhile, the iron-nickel layers, which are formed on the plate member, are relatively thin. Therefore, the low-expansion unit has a relatively large thermal conductivity in a direction of thickness thereof.
    Type: Grant
    Filed: September 3, 2003
    Date of Patent: August 8, 2006
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Takashi Yoshida, Kyoichi Kinoshita, Katsufumi Tanaka, Tomohei Sugiyama, Hidehiro Kudo, Eiji Kono
  • Publication number: 20060046035
    Abstract: First, a melt of Al or a melt of an Al alloy containing Si is injected in a die filled with SiC powder and cast to form a plate member made of an Al/SiC composite. Next, an Al foil member made of an Al—Mg-based alloy is joined with the surface of the plate member through hot pressing. As a result, part of the Al foil member enters casting blowholes on the surface of the plate member to fill the casting blowholes. In addition, an Al—Mg-based alloy layer is formed on the surface of the plate member. Thus, a base plate having a nearly flat surface is produced.
    Type: Application
    Filed: July 19, 2005
    Publication date: March 2, 2006
    Inventors: Katsufumi Tanaka, Kyoichi Kinoshita, Tomohei Sugiyama, Eiji Kono
  • Patent number: 6994917
    Abstract: A plate of an expanded metal and two metal plates are overlaid on one another. The expanded metal plate has a plurality of meshes. The linear expansion coefficient of the expanded metal is equal to or less than 8×10?6/° C., and the thermal conductivity of the metal plates is equal to or more than 200 W/(m·K). Then, the metal plates and the expanded metal plate are subjected to hot rolling to be rolled and joined. The rolling and joining are performed in two stages. In the first stage, the meshes of the expanded metal plate are filled with the material of the metal plates. In the second stage, the rolling and joining are performed such that the composite material has a predetermined thickness. The volumetric ratio of the expanded metal plate to the composite material is in a range between 20% and 70%, inclusive. The composite material, which has an improved thermal conductivity and strength and is suitable for heat dissipating substrate, is manufactured at a reduced cost.
    Type: Grant
    Filed: January 9, 2004
    Date of Patent: February 7, 2006
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Kyoichi Kinoshita, Takashi Yoshida, Tomohei Sugiyama, Hidehiro Kudo, Eiji Kono, Katsufumi Tanaka
  • Publication number: 20050031889
    Abstract: A low-expansion unit includes a plate member and an iron-nickel layer. Upper and lower surface layers of the plate member each have the iron-nickel layer thereon and/or therein. While the plate member has a relatively large thermal expansion coefficient, the iron-nickel layers, which are formed on and/or in the upper and lower surface layers of the plate member, have a relatively small thermal expansion coefficient. Therefore, thermal expansion coefficient of the low-expansion unit is as a whole restrained to a relatively small value. Also, the plate member includes pure iron whose thermal conductivity is relatively high. Meanwhile, the iron-nickel layers, which are formed on the plate member, are relatively thin. Therefore, the low-expansion unit has a relatively large thermal conductivity in a direction of thickness thereof.
    Type: Application
    Filed: September 3, 2003
    Publication date: February 10, 2005
    Inventors: Takashi Yoshida, Kyoichi Kinoshita, Katsufumi Tanaka, Tomohei Sugiyama, Hidehiro Kudo, Eiji Kono
  • Publication number: 20050029658
    Abstract: A base plate is made of a material that is lower in thermal expansion coefficient than a wiring layer, to thereby set the thermal expansion coefficient of a surface of the wiring layer lower than the thermal expansion coefficient of the material of the wiring layer. The thermal expansion coefficient of the surface of the wiring layer can be set to be suitable for a semiconductor element and other electronic parts mounted on the surface of the wiring layer, that is, set closer to the thermal expansion coefficient of the electronic parts by choosing a glass transition temperature Tg of an insulating resin layer appropriately.
    Type: Application
    Filed: July 23, 2004
    Publication date: February 10, 2005
    Inventors: Tomohei Sugiyama, Kyoichi Kinoshita, Katsufumi Tanaka, Eiji Kono
  • Publication number: 20040142202
    Abstract: A plate of an expanded metal and two metal plates are overlaid on one another. The expanded metal plate has a plurality of meshes. The linear expansion coefficient of the expanded metal is equal to or less than 8×10−6/° C., and the thermal conductivity of the metal plates is equal to or more than 200 W/(m·K). Then, the metal plates and the expanded metal plate are subjected to hot rolling to be rolled and joined. The rolling and joining are performed in two stages. In the first stage, the meshes of the expanded metal plate are filled with the material of the metal plates. In the second stage, the rolling and joining are performed such that the composite material has a predetermined thickness. The volumetric ratio of the expanded metal plate to the composite material is in a range between 20% and 70%, inclusive. The composite material, which has an improved thermal conductivity and strength and is suitable for heat dissipating substrate, is manufactured at a reduced cost.
    Type: Application
    Filed: January 9, 2004
    Publication date: July 22, 2004
    Inventors: Kyoichi Kinoshita, Takashi Yoshida, Tomohei Sugiyama, Hidehiro Kudo, Eiji Kono, Katsufumi Tanaka
  • Publication number: 20040130018
    Abstract: A mold is filled with unsintered SiC particles and a melt of Al or of an Al alloy containing Si is poured into the mold for high pressure casting. Owing to the SiC particles and Si precipitated upon casting, a low expansion material having a low thermal expansion coefficient is produced. A heat transmission path is formed by Al infiltrating spaces between the SiC particles and therefore high heat conductivity is obtained.
    Type: Application
    Filed: July 23, 2003
    Publication date: July 8, 2004
    Inventors: Tomohei Sugiyama, Kyoichi Kinoshita, Takashi Yoshida, Hidehiro Kudo, Eiji Kono
  • Patent number: 6753093
    Abstract: A heat spreader includes an electromagnetic soft iron sheet and a plating layer formed on the surface of the sheet. The plate is made of a rustproof metal. An electronic component is mounted on an aluminum base with an HITT substrate and the heat spreader in between. The heat spreader is manufactured at low cost and has a favorable property as a heat dissipating material.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: June 22, 2004
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Katsufumi Tanaka, Kyoichi Kinoshita, Takashi Yoshida, Tomohei Sugiyama, Eiji Kono
  • Publication number: 20040101707
    Abstract: A plate-shaped composite material has a first member and a second member. The first member is an expanded metal formed of a metal plate. The coefficient of linear expansion of the metal plate is less than or equal to 8×10−6/degrees Celsius. The first member suppresses thermal expansion of the composite material. The coefficient of thermal conductivity of the second member is greater than or equal to 200 W/(m×K). The second member maintains the coefficient of thermal conductivity of the composite material. This structure provides a reliable coefficient of thermal conductivity and high strength. The structure is suitable for a cooling substrate on which electronic elements such as semiconductors are mounted.
    Type: Application
    Filed: September 17, 2003
    Publication date: May 27, 2004
    Inventors: Katsufumi Tanaka, Tomohei Sugiyama, Kyoichi Kinoshita, Takashi Yoshida, Eiji Kono, Hidehiro Kudo, Manabu Miyoshi