Patents by Inventor Tomohiro Monma

Tomohiro Monma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190241732
    Abstract: A polyacetal resin composition. An aliphatic polycarboxylic acid having four or more carbons and two or more carboxyl groups and a hindered-phenol antioxidant are incorporated into a polyacetal copolymer obtained by copolymerizing trioxane as a major monomer with a cyclic ether and/or cyclic formal each having at least one carbon-carbon bond as a comonomer using a specific heteropoly acid as a polymerization catalyst, adding, to the resultant reaction product, a compound which is any of the carbonates, hydrogen carbonates, and carboxylates of alkali metal elements or alkaline-earth metal elements, the hydrates of these, and the hydroxides of alkali metal elements or alkaline-earth metal elements, and melt-kneading the mixture to deactivate the polymerization catalyst.
    Type: Application
    Filed: November 4, 2016
    Publication date: August 8, 2019
    Inventor: Tomohiro MONMA
  • Patent number: 10174270
    Abstract: A method for producing a dust-resistant sliding member, the method including a step of preparing a resin composition containing 0.5 to 5.0 parts by mass of a specific lubricant that is liquid at 25° C., 0.1 to 30 parts by mass of an inorganic filler, 1.0 to 20 parts by mass of a specific modified olefin-based polymer, and 0.01 to 5.0 parts by mass of an alkylene glycol-based polymer having a primary or secondary amino group, per 100 parts by mass of a polyacetal copolymer containing oxyalkylene units in a ratio of 0.4 to 0.9 mol % relative to all of the structural units; and a step of molding the resin composition into a prescribed shape.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: January 8, 2019
    Assignee: POLYPLASTICS CO., LTD.
    Inventors: Yuki Kanda, Tomohiro Monma, Takanori Ueda
  • Publication number: 20180282650
    Abstract: A method for producing a dust-resistant sliding member, the method including a step of preparing a resin composition containing 0.5 to 5.0 parts by mass of a lubricant that is liquid at 25° C. and is composed of at least one material selected from the group consisting of ethylene/?-olefin copolymers, poly-?-olefins and silicones, and 0.1 to 30 parts by mass of an inorganic filler, per 100 parts by mass of a polyacetal resin, and a step of molding the resin composition into a prescribed shape.
    Type: Application
    Filed: March 31, 2017
    Publication date: October 4, 2018
    Applicant: Polyplastics Co., Ltd.
    Inventors: Yuki Kanda, Tomohiro Monma, Takanori Ueda
  • Publication number: 20180171104
    Abstract: A polyacetal resin composition containing 100 parts by weight of a polyacetal resin; from 0.01 part by weight to 0.5 part by weight (inclusive) of a hindered phenolic antioxidant; from 0.002 part by weight to 0.02 part by weight (inclusive) of an aliphatic carboxylic acid containing 2 or more carboxyl groups and having 4 or more carbon atoms; and from 0.01 part by weight to 0.1 part by weight (inclusive) of a fatty acid calcium salt. The molar ratio of the fatty acid calcium salt to the aliphatic carboxylic acid may be from 0.5 to 5 (inclusive).
    Type: Application
    Filed: March 2, 2016
    Publication date: June 21, 2018
    Inventors: Tomohiro MONMA, Hatsuhiko HARASHINA, Tomoyuki TADA
  • Patent number: 9657136
    Abstract: A production method for a polyacetal copolymer that makes deactivation of a catalyst simple and efficient and that achieves a high polymerization yield and high quality using equipment that does not require a cleaning step and a process that involves a simple operation technique. The production method for a polyacetal copolymer uses trioxane as a main monomer and a cyclic ether and/or a cyclic formal having at least one carbon-carbon bond as a comonomer. In the production method, a predetermined heteropoly acid is used as a polymerization catalyst to perform copolymerization, a predetermined salt is added to the reaction product, melt kneading processing is performed, and the polymerization catalyst is deactivated.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: May 23, 2017
    Assignee: POLYPLASTICS CO., LTD.
    Inventors: Eiji Masuda, Tomohiro Monma, Tadahiro Horiguchi
  • Patent number: 9550853
    Abstract: A high-quality polyacetal copolymer produced by a simple process and in an economical manner. The method includes supplying a raw material including trioxane or the like to a reaction device; obtaining a reaction mixture by carrying out a polymerization reaction of the raw material in the state where the rotating shafts are inclined by 1 to 6° upwards with respect to the horizontal direction H from the introduction opening towards a polyacetal copolymer recovery portion; vaporizing and separating an unreacted monomer from the reaction mixture using a vaporization and separation portion; re-supplying the unreacted monomer to the reaction device; and recovering the polyacetal copolymer from the reaction using a polyacetal copolymer recovery portion.
    Type: Grant
    Filed: April 4, 2014
    Date of Patent: January 24, 2017
    Assignee: POLYPLASTICS CO., LTD.
    Inventors: Tomohiro Monma, Eiji Masuda, Shoji Sanada
  • Patent number: 9546241
    Abstract: A high-quality polyacetal copolymer produced by a simple process in an economical manner. The process includes supplying a raw material including trioxane and the like to a reaction device; setting the polymerization environmental temperature to no more than 100° C. until the reaction device conversion rate becomes 0.5, and then carrying out further polymerization; vaporizing and separating unreacted monomers from the reaction mixture at an environmental temperature of at least 115° C. and less than 140° C.; supplying the separated monomers to the raw material supply; and recovering the polyacetal copolymer from the reaction mixture.
    Type: Grant
    Filed: April 4, 2014
    Date of Patent: January 17, 2017
    Assignee: POLYPLASTICS CO., LTD.
    Inventors: Tomohiro Monma, Eiji Masuda, Shoji Sanada
  • Publication number: 20160280852
    Abstract: A production method for a polyacetal copolymer that makes deactivation of a catalyst simple and efficient and that achieves a high polymerization yield and high quality using equipment that does not require a cleaning step and a process that involves a simple operation technique. The production method for a polyacetal copolymer uses trioxane as a main monomer and a cyclic ether and/or a cyclic formal having at least one carbon-carbon bond as a comonomer. In the production method, a predetermined heteropoly acid is used as a polymerization catalyst to perform copolymerization, a predetermined salt is added to the reaction product, melt kneading processing is performed, and the polymerization catalyst is deactivated.
    Type: Application
    Filed: October 25, 2013
    Publication date: September 29, 2016
    Applicant: Polyplastics Co., Ltd.
    Inventors: Eiji Masuda, Tomohiro Monma, Tadahiro Horiguchi
  • Publication number: 20160237221
    Abstract: A polyoxymethylene resin composition from which formaldehyde is generated in a reduced amount upon molding, without carrying out a stabilization treatment for stabilizing an unstable terminal group in a crude oxymethylene copolymer. A hindered phenol-type antioxidant agent and an ethylene-(methacrylic acid) copolymer resin or an ethylene-(acrylic acid) copolymer resin or a salt thereof are melted and kneaded together to produce a polyoxymethylene resin composition without carrying out a stabilization treatment for stabilizing an unstable terminal group in a crude oxymethylene copolymer for which a polymerization catalyst is deactivated after the completion of copolymerization and in which the unstable terminal group is not yet stabilized. When the polyoxymethylene resin composition is extrusion-molded, the discoloration of a molded product or the deterioration in properties of the molded product can be prevented for a long period of time.
    Type: Application
    Filed: September 9, 2014
    Publication date: August 18, 2016
    Applicant: Polyplastics Co., Ltd.
    Inventors: Tomohiro MONMA, Kazufumi WATANABE, Akihide Shimoda
  • Publication number: 20160122459
    Abstract: A high-quality polyacetal copolymer produced by a simple process in an economical manner. The process includes supplying a raw material including trioxane and the like to a reaction device; setting the polymerization environmental temperature to no more than 100° C. until the reaction device conversion rate becomes 0.5, and then carrying out further polymerization; vaporizing and separating unreacted monomers from the reaction mixture at an environmental temperature of at least 115° C. and less than 140° C.; supplying the separated monomers to the raw material supply; and recovering the polyacetal copolymer from the reaction mixture.
    Type: Application
    Filed: April 4, 2014
    Publication date: May 5, 2016
    Inventors: Tomohiro MONMA, Eiji MASUDA, Shoji SANADA
  • Publication number: 20160075815
    Abstract: A high-quality polyacetal copolymer produced by a simple process and in an economical manner. The method includes supplying a raw material including trioxane or the like to a reaction device; obtaining a reaction mixture by carrying out a polymerization reaction of the raw material in the state where the rotating shafts are inclined by 1 to 6° upwards with respect to the horizontal direction H from the introduction opening towards a polyacetal copolymer recovery portion; vaporizing and separating an unreacted monomer from the reaction mixture using a vaporization and separation portion; re-supplying the unreacted monomer to the reaction device; and recovering the polyacetal copolymer from the reaction using a polyacetal copolymer recovery portion.
    Type: Application
    Filed: April 4, 2014
    Publication date: March 17, 2016
    Inventors: Tomohiro MONMA, Eiji MASUDA, Shoji SANADA
  • Publication number: 20060116486
    Abstract: An object of the present invention is to provide a polyacetal resin composition having excellent friction and abrasion characteristics and having improved mechanical strength. Specifically, there are blended (A1) 100 parts by weight of a polyacetal resin having substantially straight chain molecular structure; (A2) 0.1 to 20 parts by weight of a polyacetal resin having branched or crosslinked molecular structure; and (B) 0.05 to 20 parts by weight of a lubricant oil keeping liquid state at 200° C.
    Type: Application
    Filed: November 28, 2005
    Publication date: June 1, 2006
    Applicant: Polyplastics Co., Ltd.,
    Inventors: Tomohiro Monma, Sachio Anada, Hiraku Iketani