Patents by Inventor Tomohiro Suetsuna
Tomohiro Suetsuna has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10513760Abstract: Provided is a method for producing a magnetic material. The method includes preparing magnetic metal particles containing at least one magnetic metal selected from a first group consisting of Fe, Co and Ni, and at least one non-magnetic metal selected from a second group consisting of Mg, Al, Si, Ca, Zr, Ti, Hf, Zn, Mn, Ba, Sr, Cr, Mo, Ag, Ga, Sc, V, Y, Nb, Pb, Cu, In, Sn and rare earth elements, pulverizing and reaggregating the magnetic metal particles, and thereby forming composite particles containing a magnetic metal phase and an interstitial phase, and heat-treating the composite particles at a temperature of from 50° C. to 800° C. The particle size distribution of the magnetic metal particles in the preparing magnetic metal particles has two or more peaks.Type: GrantFiled: September 1, 2015Date of Patent: December 24, 2019Assignee: Kabushiki Kaisha ToshibaInventors: Tomohiro Suetsuna, Koichi Harada, Tomoko Eguchi, Toshihide Takahashi, Seiichi Suenaga
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Publication number: 20190283127Abstract: Provided is a plurality of flaky magnetic metal particles of embodiments, each flaky magnetic metal particle having a flat surface having either or both of a plurality of concavities and a plurality of convexities, the concavities or convexities being arranged in a first direction and each having a width of 0.1 ?m or more, a length of 1 ?m or more, and an aspect ratio of 2 or higher; and a magnetic metal phase containing at least one primary element selected from the group consisting of iron (Fe), cobalt (Co), and nickel (Ni). The flaky magnetic metal particles have an average thickness of between 10 nm and 100 ?m inclusive, and the average value of the ratio of the average length within the flat surface with respect to the thickness is between 5 and 10,000 inclusive.Type: ApplicationFiled: August 21, 2018Publication date: September 19, 2019Inventors: Hiroaki Kinouchi, Tomohiro Suetsuna, Takahiro Kawamoto, Yasuyuki Hotta
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Publication number: 20190238021Abstract: The magnetic wedge of embodiments is a magnetic wedge used for a rotating electrical machine and includes magnetic bodies having a planar structure having a principal plane. The principal planes of the magnetic bodies are disposed approximately perpendicularly to the air-gap surface between a stator and a rotor of a rotating electrical machine. The magnetic bodies have differences in the axial direction magnetic permeability in the axial direction of the rotating electrical machine, the rotational direction magnetic permeability in the direction of rotation, and the diametric direction magnetic permeability in the direction of the diameter.Type: ApplicationFiled: February 13, 2019Publication date: August 1, 2019Inventors: Hiroaki Kinouchi, Tomohiro Suetsuna, Takahiro Kawamoto
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Patent number: 10090088Abstract: The soft magnetic material of embodiments includes flattened magnetic metal particles including at least one magnetic metal selected from iron (Fe), cobalt (Co) and nickel (Ni), each of the flattened magnetic metal particles having a thickness of from 10 nm to 100 ?m, an aspect ratio of from 5 to 10,000, and a lattice strain of from 0.01% to 10%, and being oriented with magnetic anisotropy in one direction within aligned flattened surface; and an interposed phase existing between the flattened magnetic metal particles and including at least one of oxygen (O), carbon (C), nitrogen (N) and fluorine (F).Type: GrantFiled: September 8, 2016Date of Patent: October 2, 2018Assignee: Kabushiki Kaisha ToshibaInventors: Tomohiro Suetsuna, Tomoko Eguchi, Kouichi Harada, Seiichi Suenaga, Hiroaki Kinouchi
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Publication number: 20180258513Abstract: Provided is a plurality of flaky magnetic metal particles of the embodiments, each flaky magnetic metal particle having a flat surface provided with either or both of a plurality of concavities and a plurality of convexities arranged in a first direction, each concavity or convexity having a width of 0.1 ?m or more, a length of 1 ?m or more, and an aspect ratio of 2 or higher; and at least one first element selected from the group consisting of iron (Fe), cobalt (Co), and nickel (Ni), the flaky magnetic metal particles having an average thickness of between 10 nm and 100 ?m inclusive and an average aspect ratio of between 5 and 10,000 inclusive.Type: ApplicationFiled: September 1, 2017Publication date: September 13, 2018Inventors: Tomohiro Suetsuna, Hiroaki Kinouchi, Takahiro Kawamoto
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Patent number: 10071421Abstract: The flaky magnetic metal particles of the embodiments include a plurality of flaky magnetic metal particles, each of the flaky magnetic metal particles including a first magnetic particle including a flat surface, at least one first element selected from the group consisting of Fe, Co and Ni, an average ratio between the maximum length and the minimum length in the flat surface being between 1 and 5 inclusive, an average thickness of the first magnetic particles being between 10 nm and 100 ?m inclusive, an average aspect ratio of the first magnetic particles being between 5 and 10000 inclusive; and a plurality of second magnetic particles disposed on the flat surface, an average number of the second magnetic particles being five or more, an average diameter of the second magnetic particles being between 10 nm and 1 ?m inclusive.Type: GrantFiled: September 8, 2016Date of Patent: September 11, 2018Assignee: Kabushiki Kaisha ToshibaInventors: Tomohiro Suetsuna, Tomoko Eguchi, Hiroaki Kinouchi
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Patent number: 9997289Abstract: Provided is a magnetic material including a plurality of flat particles containing a magnetic metal, and a matrix phase disposed around the flat particles and having higher electrical resistance than the flat particles. In a cross-section of the magnetic material, the aspect ratio of the flat particles is 10 or higher. If the major axis of one of the flat particles is designated as L and the length of a straight line connecting two endpoints of the flat particle is designated as W, the proportion of the area surrounded by the outer peripheries of parts in which flat particles satisfying the relationship: W ?0.95×L are continuously laminated, is 10% or more of the cross-section.Type: GrantFiled: September 1, 2015Date of Patent: June 12, 2018Assignee: Kabushiki Kaisha ToshibaInventors: Tomoko Eguchi, Tomohiro Suetsuna, Koichi Harada, Toshihide Takahashi, Seiichi Suenaga
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Publication number: 20170209924Abstract: The flaky magnetic metal particles of the embodiments include a plurality of flaky magnetic metal particles, each of the flaky magnetic metal particles including a first magnetic particle including a flat surface, at least one first element selected from the group consisting of Fe, Co and Ni, an average ratio between the maximum length and the minimum length in the flat surface being between 1 and 5 inclusive, an average thickness of the first magnetic particles being between 10 nm and 100 ?m inclusive, an average aspect ratio of the first magnetic particles being between 5 and 10000 inclusive; and a plurality of second magnetic particles disposed on the flat surface, an average number of the second magnetic particles being five or more, an average diameter of the second magnetic particles being between 10 nm and 1 ?m inclusive.Type: ApplicationFiled: September 8, 2016Publication date: July 27, 2017Applicant: Kabushiki Kaisha ToshibaInventors: Tomohiro SUETSUNA, Tomoko EGUCHI, Hiroaki KINOUCHI
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Publication number: 20170076845Abstract: The soft magnetic material of embodiments includes flattened magnetic metal particles including at least one magnetic metal selected from iron (Fe), cobalt (Co) and nickel (Ni), each of the flattened magnetic metal particles having a thickness of from 10 nm to 100 ?m, an aspect ratio of from 5 to 10,000, and a lattice strain of from 0.01% to 10%, and being oriented with magnetic anisotropy in one direction within aligned flattened surface; and an interposed phase existing between the flattened magnetic metal particles and including at least one of oxygen (O), carbon (C), nitrogen (N) and fluorine (F).Type: ApplicationFiled: September 8, 2016Publication date: March 16, 2017Applicant: Kabushiki Kaisha ToshibaInventors: Tomohiro SUETSUNA, Tomoko Eguchi, Kouichi Harada, Seiichi Suenaga, Hiroaki Kinouchi
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Patent number: 9450312Abstract: A magnetic metal particle aggregate includes a plurality of magnetic metal particles including at least one magnetic metal selected from a first group consisting of Fe, Co, and Ni. The plurality of magnetic metal particles are partly bound with each other, and an average particle diameter of the plurality of magnetic metal particles is 10 nm or more and 50 nm or less. The magnetic metal particle aggregate has an average particle diameter of 15 nm or more and 200 nm or less.Type: GrantFiled: September 9, 2014Date of Patent: September 20, 2016Assignee: Kabushiki Kaisha ToshibaInventors: Toshihide Takahashi, Tomohiro Suetsuna, Koichi Harada, Seiichi Suenaga, Tomoko Eguchi
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Patent number: 9362033Abstract: A magnetic material is disclosed, which includes magnetic particles containing at least one magnetic metal selected from the group including Fe, Co and Ni, and at least one non-magnetic metal selected from Mg, Al, Si, Ca, Zr, Ti, Hf, Zn, Mn, rare earth elements, Ba and Sr; a first coating layer of a first oxide that covers at least a portion of the magnetic particles; oxide particles of a second oxide that is present between the magnetic particles and constitutes an eutectic reaction system with the first oxide; and an oxide phase that is present between the magnetic particles and has an eutectic structure of the first oxide and the second oxide.Type: GrantFiled: July 14, 2014Date of Patent: June 7, 2016Assignee: KABUSHIKI KAISHA TOSHIBAInventors: Tomohiro Suetsuna, Seiichi Suenaga, Toshihide Takahashi, Tomoko Eguchi, Koichi Harada, Yasuyuki Hotta
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Patent number: 9318809Abstract: A radio wave absorber according to an embodiment includes a plurality of metal particles including at least one kind of magnetic metal element selected from a first group of Fe, Co, and Ni. Each of the plurality of metal particles has a linear expansion coefficient of 1×10?6/K or more and 10×10?6/K or less. The radio wave absorber also includes a binding layer binding the metal particles and having higher resistance than the metal particle, wherein a volume filling ratio of the metal particles in the radio wave absorber is 10% or more and 50% or less.Type: GrantFiled: September 9, 2014Date of Patent: April 19, 2016Assignee: Kabushiki Kaisha ToshibaInventors: Toshihide Takahashi, Tomohiro Suetsuna, Koichi Harada, Tomoko Eguchi, Seiichi Suenaga
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Publication number: 20160086705Abstract: Provided is a magnetic material including a plurality of flat particles containing a magnetic metal, and a matrix phase disposed around the flat particles and having higher electrical resistance than the flat particles. In a cross-section of the magnetic material, the aspect ratio of the flat particles is 10 or higher. If the major axis of one of the flat particles is designated as L and the length of a straight line connecting two endpoints of the flat particle is designated as W, the proportion of the area surrounded by the outer peripheries of parts in which flat particles satisfying the relationship: W?0.95×L are continuously laminated, is 10% or more of the cross-section.Type: ApplicationFiled: September 1, 2015Publication date: March 24, 2016Applicant: Kabushiki Kaisha ToshibaInventors: Tomoko EGUCHI, Tomohiro SUETSUNA, Koichi HARADA, Toshihide TAKAHASHI, Seiichi SUENAGA
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Publication number: 20160086728Abstract: Provided is a method for producing a magnetic material. The method includes preparing magnetic metal particles containing at least one magnetic metal selected from a first group consisting of Fe, Co and Ni, and at least one non-magnetic metal selected from a second group consisting of Mg, Al, Si, Ca, Zr, Ti, Hf, Zn, Mn, Ba, Sr, Cr, Mo, Ag, Ga, Sc, V, Y, Nb, Pb, Cu, In, Sn and rare earth elements, pulverizing and reaggregating the magnetic metal particles, and thereby forming composite particles containing a magnetic metal phase and an interstitial phase, and heat-treating the composite particles at a temperature of from 50° C. to 800° C. The particle size distribution of the magnetic metal particles in the preparing magnetic metal particles has two or more peaks.Type: ApplicationFiled: September 1, 2015Publication date: March 24, 2016Applicant: Kabushiki Kaisha ToshibaInventors: Tomohiro SUETSUNA, Koichi Harada, Tomoko Eguchi, Toshihide Takahashi, Seiichi Suenaga
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Publication number: 20160086717Abstract: Provided is a magnetic material which includes a plurality of magnetic metal particles having a rate of change in the lattice constant of ±1% or less with respect to the lattice constant obtained after a heat treatment at 1000° C., a plurality of insulating coating layers insulating and covering at least a portion of the magnetic metal particles, and an insulating resin disposed around the magnetic metal particles and the insulating coating layers. The insulating coating layers are in contact with one another.Type: ApplicationFiled: September 1, 2015Publication date: March 24, 2016Applicant: Kabushiki Kaisha ToshibaInventors: Koichi HARADA, Toshihide TAKAHASHI, Tomohiro SUETSUNA, Tomoko EGUCHI, Seiichi SUENAGA
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Publication number: 20160086700Abstract: Provided is a method for producing a magnetic material, the method including preparing a mixed phase material including a first magnetic metal phase formed from a magnetic metal and a second phase containing any one of oxygen (O), nitrogen (N) or carbon (C) and a non-magnetic metal, conducting a first heat treatment to the mixed phase material at a temperature of from 50° C. to 800° C., forming nanoparticle aggregates including a plurality of magnetic metal nanoparticles formed from the first magnetic metal phase and the second phase, and conducting a second heat treatment to the nanoparticle aggregates at a temperature of from 50° C. to 800° C. The nanoparticle aggregates are formed by decreasing an average particle size and a particle size distribution variation of the first magnetic metal phase after the first heat treatment.Type: ApplicationFiled: September 2, 2015Publication date: March 24, 2016Applicant: Kabushiki Kaisha ToshibaInventors: Tomohiro SUETSUNA, Koichi HARADA, Tomoko EGUCHI, Toshihide TAKAHASHI, Seiichi SUENAGA
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Patent number: 9225072Abstract: A radiowave absorber of an embodiment includes: core-shell particles each including: a core portion that contains at least one magnetic metal element selected from a first group including Fe, Co, and Ni, and at least one metal element selected from a second group including Mg, Al, Si, Ca, Zr, Ti, Hf, Zn, Mn, rare-earth elements, Ba, and Sr; and a shell layer that coats at least part of the core portion, and includes an oxide layer containing at least one metal element selected from the second group and contained in the core portion; and a binding layer that binds the core-shell particles, and has a higher resistance than the resistance of the core-shell particles. The volume filling rate of the core-shell particles in the radiowave absorber is not lower than 10% and not higher than 55%.Type: GrantFiled: November 20, 2012Date of Patent: December 29, 2015Assignee: Kabushiki Kaisha ToshibaInventors: Toshihide Takahashi, Tomohiro Suetsuna, Koichi Harada, Seiichi Suenaga
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Publication number: 20150303583Abstract: A radio wave absorber according to an embodiment includes a plurality of metal particles including at least one kind of magnetic metal element selected from a first group of Fe, Co, and Ni. Each of the plurality of metal particles has a linear expansion coefficient of 1×10?6/K or more and 10×10?6/K or less. The radio wave absorber also includes a binding layer binding the metal particles and having higher resistance than the metal particle, wherein a volume filling ratio of the metal particles in the radio wave absorber is 10% or more and 50% or less.Type: ApplicationFiled: September 9, 2014Publication date: October 22, 2015Applicant: Kabushiki Kaisha ToshibaInventors: Toshihide TAKAHASHI, Tomohiro Suetsuna, Koichi Harada, Tomoko Eguchi, Seiichi Suenaga
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Publication number: 20150083959Abstract: A magnetic material of an embodiment includes a plurality of magnetic metal particles, a plurality of columnar oxide particles, and a matrix phase. Each of the plurality of the magnetic metal particles includes at least one element selected from a first group consisting of Fe, Co, and Ni. Each of the plurality of the columnar oxide particles includes at least one oxide selected from a second group consisting of Al2O3, SiO2, and TiO2 and is in contact with the magnetic metal particle. The matrix phase has a higher electrical resistance than each of the plurality of the magnetic metal particles. The matrix phase surrounds the plurality of magnetic metal particles and the plurality of columnar oxide particles. In the magnetic material, 5 nm?l?L and 0.002?L/R?0.4 hold, where R represents a particle size of the magnetic metal particle, L represents a length of the columnar oxide particle, and l represents a breadth of the columnar oxide particle.Type: ApplicationFiled: September 9, 2014Publication date: March 26, 2015Applicant: Kabushiki Kaisha ToshibaInventors: Tomoko EGUCHI, Seiichi SUENAGA, Koichi HARADA, Tomohiro SUETSUNA, Toshihide TAKAHASHI
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Publication number: 20150084804Abstract: A magnetic metal particle aggregate includes a plurality of magnetic metal particles including at least one magnetic metal selected from a first group consisting of Fe, Co, and Ni. The plurality of magnetic metal particles are partly bound with each other, and an average particle diameter of the plurality of magnetic metal particles is 10 nm or more and 50 nm or less. The magnetic metal particle aggregate has an average particle diameter of 15 nm or more and 200 nm or less.Type: ApplicationFiled: September 9, 2014Publication date: March 26, 2015Applicant: Kabushiki Kaisha ToshibaInventors: Toshihide TAKAHASHI, Tomohiro Suetsuna, Koichi Harada, Seiichi Suenaga, Tomoko Eguchi