Patents by Inventor Tomokuni Abe
Tomokuni Abe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12583016Abstract: An electrode material containing active material powder is prepared. Dry classification of the electrode material is performed by a classifier. An electrode is manufactured by using the electrode material subjected to the dry classification. The classifier includes a mesh screen, a blade, and a motor. Breakage of the mesh screen is detected by monitoring either or both of an operation sound of the classifier and torque of the motor. The electrode material contained in the classifier will no longer be used for manufacturing of the electrode when breakage of the mesh screen is detected.Type: GrantFiled: August 21, 2024Date of Patent: March 24, 2026Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takenori Ikeda, Satoshi Moriyama, Shugo Daikuhara, Takeshi Kondo, Tomoyuki Tasaki, Tomokuni Abe
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Patent number: 12500221Abstract: A method of manufacturing an electrode includes a step of preparing a granulated material containing an electrode active material, a binder, and a solvent, a step of compressing the granulated material between a pair of rolls, to form an electrode composite layer, and a step of placing the electrode composite layer on an electrode current collector. At least one of the pair of rolls has a temperature of 40° C. or higher.Type: GrantFiled: September 16, 2022Date of Patent: December 16, 2025Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takenori Ikeda, Satoshi Moriyama, Shugo Daikuhara, Takeshi Kondo, Tomoyuki Tasaki, Tomokuni Abe
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Publication number: 20250096224Abstract: An electrode production method that can suppress the thickness nonuniformity in an electrode is provided. The electrode production method includes: forming a first active material layer on a first face of a current collector; pressing the first active material layer for the first time; and pressing the first active material layer for the second time after said first pressing, wherein the proportion of a pressing linear pressure P2 in said second pressing to a pressing linear pressure P1 in said first pressing is 100% to 200%.Type: ApplicationFiled: September 3, 2024Publication date: March 20, 2025Inventors: Tomofumi HIRUKAWA, Toru KOMATSUZAKI, Yuki MASUDA, Takeshi KONDO, Tomokuni ABE
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Publication number: 20240408646Abstract: An electrode material containing active material powder is prepared. Dry classification of the electrode material is performed by a classifier. An electrode is manufactured by using the electrode material subjected to the dry classification. The classifier includes a mesh screen, a blade, and a motor. Breakage of the mesh screen is detected by monitoring either or both of an operation sound of the classifier and torque of the motor. The electrode material contained in the classifier will no longer be used for manufacturing of the electrode when breakage of the mesh screen is detected.Type: ApplicationFiled: August 21, 2024Publication date: December 12, 2024Inventors: Takenori IKEDA, Satoshi MORIYAMA, Shugo DAIKUHARA, Takeshi KONDO, Tomoyuki TASAKI, Tomokuni ABE
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Patent number: 12132201Abstract: A negative electrode using a binding agent excellent in binding property, the negative electrode being capable of using water as an alternative solvent to an organic solvent during production of the negative electrode. A negative electrode including: a compound obtained through condensation of polyacrylic acid and a polyaminobenzene derivative represented by general formula (1) below and/or a self-condensation product of the polyaminobenzene derivative; a cellulose derivative; and a negative electrode active material.Type: GrantFiled: July 10, 2019Date of Patent: October 29, 2024Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Takeshi Kondo, Tomokuni Abe, Keigo Oyaizu, Tomoyuki Tasaki, Hiroki Fujisawa
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Patent number: 12103042Abstract: An electrode material containing active material powder is prepared. Dry classification of the electrode material is performed by a classifier. An electrode is manufactured by using the electrode material subjected to the dry classification. The classifier includes a mesh screen, a blade, and a motor. Breakage of the mesh screen is detected by monitoring either or both of an operation sound of the classifier and torque of the motor. The electrode material contained in the classifier will no longer be used for manufacturing of the electrode when breakage of the mesh screen is detected.Type: GrantFiled: November 30, 2022Date of Patent: October 1, 2024Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Takenori Ikeda, Satoshi Moriyama, Shugo Daikuhara, Takeshi Kondo, Tomoyuki Tasaki, Tomokuni Abe
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Publication number: 20230226573Abstract: An electrode material containing active material powder is prepared. Dry classification of the electrode material is performed by a classifier. An electrode is manufactured by using the electrode material subjected to the dry classification. The classifier includes a mesh screen, a blade, and a motor. Breakage of the mesh screen is detected by monitoring either or both of an operation sound of the classifier and torque of the motor. The electrode material contained in the classifier will no longer be used for manufacturing of the electrode when breakage of the mesh screen is detected.Type: ApplicationFiled: November 30, 2022Publication date: July 20, 2023Inventors: Takenori IKEDA, Satoshi MORIYAMA, Shugo DAIKUHARA, Takeshi KONDO, Tomoyuki TASAKI, Tomokuni ABE
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Publication number: 20230178706Abstract: An electrode manufacturing method includes (a) preparing a first electrode including a first current collector and a first active material layer, (b) separating the first current collector and the first active material layer, (c) processing the first active material layer into wet particles, (d) shaping the wet particles into a second active material layer and (e) disposing the second active material layer on a surface of a second current collector, thereby manufacturing a second electrode. The first active material layer includes an active material and a binder. The second active material layer includes the active material and the binder.Type: ApplicationFiled: September 27, 2022Publication date: June 8, 2023Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shugo DAIKUHARA, Takenori IKEDA, Satoshi MORIYAMA, Takeshi KONDO, Tomoyuki TASAKI, Tomokuni ABE
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Publication number: 20230170460Abstract: A method of manufacturing an electrode includes a step of preparing a granulated material containing an electrode active material, a binder, and a solvent, a step of compressing the granulated material between a pair of rolls, to form an electrode composite layer, and a step of placing the electrode composite layer on an electrode current collector. At least one of the pair of rolls has a temperature of 40° C. or higher.Type: ApplicationFiled: September 16, 2022Publication date: June 1, 2023Inventors: Takenori IKEDA, Satoshi MORIYAMA, Shugo DAIKUHARA, Takeshi KONDO, Tomoyuki TASAKI, Tomokuni ABE
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Publication number: 20210280861Abstract: A negative electrode using a binding agent excellent in binding property, the negative electrode being capable of using water as an alternative solvent to an organic solvent during production of the negative electrode. A negative electrode including: a compound obtained through condensation of polyacrylic acid and a polyaminobenzene derivative represented by general formula (1) below and/or a self-condensation product of the polyaminobenzene derivative; a cellulose derivative; and a negative electrode active material.Type: ApplicationFiled: July 10, 2019Publication date: September 9, 2021Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Takeshi KONDO, Tomokuni ABE, Keigo OYAIZU, Tomoyuki TASAKI, Hiroki FUJISAWA
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Patent number: 10559813Abstract: The negative electrode includes a current collector, a negative electrode active material layer arranged on a surface of the current collector, and a protective layer arranged on a surface of the negative electrode active material layer. The negative electrode active material layer includes a first negative electrode active material having an aspect ratio defined as “a”/“b” to fall in a range of from two or more to eight or less when a length of the major axis is defined “a” and a length of the minor axis is defined “b.” The protective layer includes a ceramic powder.Type: GrantFiled: April 5, 2016Date of Patent: February 11, 2020Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Atsushi Saito, Tatsuya Eguchi, Manabu Miyoshi, Jun Kaneda, Tomokuni Abe, Hiroki Oshima
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Patent number: 9966607Abstract: A polymer compound for use as a binder for a negative electrode of an electrical storage device is formed by condensing polyacrylic acid and a multifunctional amine represented by the following formula (1), in which Y represents a straight chain alkyl group having 1 to 4 carbon atoms, a phenylene group, or an oxygen atom, and R1 and R2 each independently represent one or more hydrogen atoms, methyl groups, ethyl groups, trifluoromethyl groups, or methoxy groups.Type: GrantFiled: October 20, 2015Date of Patent: May 8, 2018Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Yusuke Sugiyama, Nobuhiro Goda, Masakazu Murase, Takeshi Kondo, Yuta Kawamoto, Tomokuni Abe, Yuta Nakagawa, Jun Kaneda
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Publication number: 20180097223Abstract: The negative electrode includes a current collector, a negative electrode active material layer arranged on a surface of the current collector, and a protective layer arranged on a surface of the negative electrode active material layer. The negative electrode active material layer includes a first negative electrode active material having an aspect ratio defined as “a”/“b” to fall in a range of from two or more to eight or less when a length of the major axis is defined “a” and a length of the minor axis is defined “b.” The protective layer includes a ceramic powder.Type: ApplicationFiled: April 5, 2016Publication date: April 5, 2018Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Atsushi SAITO, Tatsuya EGUCHI, Manabu MIYOSHI, Jun KANEDA, Tomokuni ABE, Hiroki OSHIMA
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Publication number: 20170324094Abstract: A polymer compound for use as a binder for a negative electrode of an electrical storage device is formed by condensing polyacrylic acid and a multifunctional amine represented by the following formula (1), in which Y represents a straight chain alkyl group having 1 to 4 carbon atoms, a phenylene group, or an oxygen atom, and R1 and R2 each independently represent one or more hydrogen atoms, methyl groups, ethyl groups, trifluoromethyl groups, or methoxy groups.Type: ApplicationFiled: October 20, 2015Publication date: November 9, 2017Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Yusuke SUGIYAMA, Nobuhiro GODA, Masakazu MURASE, Takeshi KONDO, Yuta KAWAMOTO, Tomokuni ABE, Yuta NAKAGAWA, Jun KANEDA
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Publication number: 20170256792Abstract: A production process for carbon-coated silicon material includes the steps of: a lamellar-silicon-compound production step of reacting CaSi2 with an acid to turn the CaSi2 into a lamellar silicon compound; a silicon-material production step of heating the lamellar silicon compound at 300° C. or more to turn the lamellar silicon compound into a silicon material; a coating step of coating the silicon material with carbon; and a washing step of washing the silicon material, or another silicon material undergone the coating step, with a solvent of which the relative permittivity is 5 or more.Type: ApplicationFiled: July 17, 2015Publication date: September 7, 2017Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Takeshi KONDO, Yusuke SUGIYAMA, Nobuhiro GODA, Mutsumi TAKAHASHI, Takashi MOHRI, Tomohiro NIIMI, Tomokuni ABE, Hirotaka SONE, Atsushi SAITO, Akihiro SAEKI
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Patent number: 9590239Abstract: Provided is a negative electrode for a nonaqueous secondary battery which achieves both suppression of reductive decomposition of an electrolyte or an electrolytic solution and suppression of an increase in resistance. Also provided are a method for producing such a negative electrode and a nonaqueous secondary battery employing such a negative electrode. A polymer coating layer is formed so as to coat at least part of surfaces of negative electrode active material particles containing silicon oxide (SiOx; 0.5?x?1.6). The polymer coating layer contains a cationic polymer having a positive zeta potential under neutral conditions. Since silicon oxide has a negative zeta potential, a thin uniform coating layer can be formed owing to Coulomb's force.Type: GrantFiled: February 12, 2014Date of Patent: March 7, 2017Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Tomokuni Abe, Hiroki Oshima, Yuya Sato, Kisena Yoshida, Nobuhiro Goda, Manabu Miyoshi
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Publication number: 20140242458Abstract: Provided is a negative electrode for a nonaqueous secondary battery which achieves both suppression of reductive decomposition of an electrolyte or an electrolytic solution and suppression of an increase in resistance. Also provided are a method for producing such a negative electrode and a nonaqueous secondary battery employing such a negative electrode. A polymer coating layer is formed so as to coat at least part of surfaces of negative electrode active material particles containing silicon oxide (SiOx; 0.5?x?1.6). The polymer coating layer contains a cationic polymer having a positive zeta potential under neutral conditions. Since silicon oxide has a negative zeta potential, a thin uniform coating layer can be formed owing to Coulomb's force.Type: ApplicationFiled: February 12, 2014Publication date: August 28, 2014Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Tomokuni ABE, Hiroki Oshima, Yuya Sato, Kisena Yoshida, Nobuhiro Goda, Manabu Miyoshi
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Publication number: 20110166301Abstract: The invention provides biodegradable polyesters, polyurethanes, comprising 3-carboxymuconolactone as a structural unit, 3-carboxymuconolactone esters and a process for their production. Polyesters comprising a repeating unit represented by the following formula (I): [wherein R represents a hydrocarbon-based divalent residue which, in the structure, optionally contains a heteroatom without an active hydrogen], polyurethanes comprising the polyester structure; 3-carboxymuconolactone esters; and a process for their production.Type: ApplicationFiled: September 9, 2009Publication date: July 7, 2011Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, NAGAOKA UNIVERSITY OF TECHNOLOGY, FORESTRY AND FOREST PRODUCTS RESEARCH INSTITUTEInventors: Hiroaki Takashima, Yusuke Yamamoto, Kohei Mase, Toshihisa Shimo, Tomokuni Abe, Kiyotaka Shigehara, Yoshihiro Katayama, Eiji Masai, Masaya Nakamura, Yuichiro Otsuka, Seiji Ohara
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Publication number: 20100204356Abstract: A high-elasticity biodegradable polymer comprising PDC, which has excellent solubility in solvents and reactants, in their repeating unit structures is provided in an inexpensive manner. A polymer comprising a repeating unit represented by the following formula (I): wherein R1 and R2 each independently represent a divalent hydrocarbon residue with no active hydrogens in its structure and optionally containing a heteroatom; X represents O or NH; x represents an integer of at least 1; and m and n represent 0 or 1; and a process for their production.Type: ApplicationFiled: September 4, 2008Publication date: August 12, 2010Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Yusuke Yamamoto, Osamu Ohmori, Hitotoshi Murase, Hiroaki Takashima, Kohei Mase, Tomokuni Abe, Toshihisa Shimo