Patents by Inventor Tomomitsu FUKUOKA

Tomomitsu FUKUOKA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10947943
    Abstract: A workpiece for a fuel injection component is made of a steel having compositions, by mass %, of C: 0.08 to 0.16%, Si: 0.10 to 0.30%, Mn: 1.00 to 2.00%, S: 0.005 to 0.030%, Cu: 0.01 to 0.30%, Ni: 0.40 to 1.50%, Cr: 0.50 to 1.50%, Mo: 0.30 to 0.70%, V: 0.10 to 0.40%, s-Al: 0.001 to 0.100%, and Fe and unavoidable impurities as remaining components. After heating the workpiece to a temperature of 950° C. or more and 1350° C. or less, the workpiece is subjected to a hot forging, and thereafter cooled at an average cooling rate of 0.1° C./sec. or more in a temperature range from 800° C. to 500° C., and at the average cooling rate of 0.02° C./sec. or more and 10° C./sec. or less in the subsequent temperature range from 500° C. to 300° C. to set an area ratio of a bainite structure after hot forging to 85% or more.
    Type: Grant
    Filed: June 5, 2019
    Date of Patent: March 16, 2021
    Assignee: DENSO CORPORATION
    Inventors: Makoto Haritani, Yuuki Tanaka, Tomohiro Andoh, Kazuyoshi Kimura, Takahiro Miyazaki, Keisuke Inoue, Toshimasa Ito, Koji Morita, Tomomitsu Fukuoka, Tadashi Nishiwaki
  • Patent number: 10745772
    Abstract: The present invention provides an age hardening type bainitic microalloyed steel having a composition which includes, in terms of mass %: 0.06-0.35% of C; 0.01-2.00% of Si; 0.10-3.00% of Mn; 0.001-0.200% of S; 0.001-2.00% of Cu; 0.40-3.00% of Ni; 0.10-3.00% of Cr; 0.10-1.00% of Mo; 0.10-1.00% of V; and 0.001-0.100% of s-Al, with the remainder being Fe and unavoidable impurities, and which satisfies a value of the following expression (1) to be 20 or larger and a value of the following expression (2) to be 0.82 or larger: 3×[C]+10×[Mn]+2×[Cu]+2×[Ni]+12×[Cr]+9×[Mo]+2×[V]??expression (1); 1.66×[C]+0.18×[Si]+0.27×[Mn]+0.09×[Ni]+0.32×[Cr]+0.34×[Mo]+0.44×[V]??expression (2), in which each [ ] in the expression (1) and the expression (2) indicates a content of the element shown therein in terms of mass %.
    Type: Grant
    Filed: March 3, 2015
    Date of Patent: August 18, 2020
    Assignees: DAIDO STEEL CO., LTD., DENSO CORPORATION
    Inventors: Yuuki Tanaka, Makoto Haritani, Takahiro Miyazaki, Kouji Morita, Yoshihiro Tanimura, Toshimasa Ito, Tadashi Nishiwaki, Tomomitsu Fukuoka
  • Publication number: 20190376479
    Abstract: A workpiece for a fuel injection component is made of a steel having compositions, by mass %, of C: 0.08 to 0.16%, Si: 0.10 to 0.30%, Mn: 1.00 to 2.00%, S: 0.005 to 0.030%, Cu: 0.01 to 0.30%, Ni: 0.40 to 1.50%, Cr: 0.50 to 1.50%, Mo: 0.30 to 0.70%, V: 0.10 to 0.40%, s-Al: 0.001 to 0.100%, and Fe and unavoidable impurities as remaining components. After heating the workpiece to a temperature of 950° C. or more and 1350° C. or less, the workpiece is subjected to a hot forging, and thereafter cooled at an average cooling rate of 0.1° C./sec. or more in a temperature range from 800° C. to 500° C., and at the average cooling rate of 0.02° C./sec. or more and 10° C./sec. or less in the subsequent temperature range from 500° C. to 300° C. to set an area ratio of a bainite structure after hot forging to 85% or more.
    Type: Application
    Filed: June 5, 2019
    Publication date: December 12, 2019
    Inventors: Makoto HARITANI, Yuuki TANAKA, Tomohiro ANDOH, Kazuyoshi KIMURA, Takahiro MIYAZAKI, Keisuke INOUE, Toshimasa ITO, Koji MORITA, Tomomitsu FUKUOKA, Tadashi NISHIWAKI
  • Patent number: 10066281
    Abstract: An age-hardenable steel having a composition consisting of: C: 0.05 to 0.20%, Si: 0.01 to 0.50%, Mn: 1.5 to 2.5%, S: 0.005 to 0.08%, Cr: more than 0.50% and not more than 1.6%, Al: 0.005 to 0.05%, V: 0.25 to 0.50%, Mo: 0 to 1.0%, Cu: 0 to 0.3%, Ni: 0 to 0.3%, Ca: 0 to 0.005%, and Bi: 0 to 0.4%, the balance being Fe and impurities. Within the impurities, P?0.03%, Ti<0.005%, and N<0.0080%, and [C+0.3Mn+0.25Cr+0.6Mo?0.68], [C+0.1Si+0.2Mn+0.15Cr+0.35V+0.2Mo?1.05], and [?4.5C+Mn+Cr?3.5V?0.8Mo?0.12]. The steel has hardness before aging of not more than 310 HV. After aging, the fatigue strength is not less than 480 MPa and absorbed energy at 20° C. is not less than 12 J.
    Type: Grant
    Filed: October 1, 2014
    Date of Patent: September 4, 2018
    Assignees: NIPPON STEEL & SUMITOMO METAL CORPORATION, DENSO CORPORATION
    Inventors: Masashi Higashida, Masato Yuya, Hitoshi Matsumoto, Tatsuya Hasegawa, Yutaka Neishi, Taizo Makino, Kouji Morita, Yoshihiro Tanimura, Toshimasa Ito, Tomomitsu Fukuoka, Tadashi Nishiwaki
  • Publication number: 20180245172
    Abstract: Age hardenable steel is low in hardness after hot forging, providing a machine part with the desired fatigue strength and yield strength by aging treatment, and high in toughness after aging treatment, comprising C: 0.09 to 0.20%, Si: 0.01 to 0.40%, Mn: 1.5 to 2.5%, S: 0.001 to 0.045%, Cr: over 1.00% to 2.00%, Al: 0.001 to 0.060%, V: 0.22 to 0.55%, N: over 0.0080 to 0.0170%, and a balance of Fe and impurities, where an area rate of bainite structures is 80% or more, an effective V ratio (amount of dissolved V/total amount of V) is 0.9 or more, a P and Ti in the impurities is P: 0.03% or less and Ti: less than 0.005%, and the chemical composition is one where the following F1 is 1.00 or less and the F2 is 0.30 or more: F1=C+0.1×Si+0.2×Mn+0.15×Cr+0.35×V F2=?4.5×C+Mn+Cr?3.
    Type: Application
    Filed: March 16, 2016
    Publication date: August 30, 2018
    Applicants: Nippon Steel & Sumitomo Metal Corporation, Denso Corporation
    Inventors: Masato YUYA, Motoki TAKASUGA, Taizo MAKINO, Masashi HIGASHIDA, Tatsuya HASEGAWA, Kouji MORITA, Toshimasa ITO, Tomomitsu FUKUOKA, Tadashi NISHIWAKI, Yoshihiro TANIMURA
  • Publication number: 20170073785
    Abstract: The present invention provides an age hardening type bainitic microalloyed steel having a composition which includes, in terms of mass %: 0.06-0.35% of C; 0.01-2.00% of Si; 0.10-3.00% of Mn; 0.001-0.200% of S; 0.001-2.00% of Cu; 0.40-3.00% of Ni; 0.10-3.00% of Cr; 0.10-1.00% of Mo; 0.10-1.00% of V; and 0.001-0.100% of s-Al, with the remainder being Fe and unavoidable impurities, and which satisfies a value of the following expression (1) to be 20 or larger and a value of the following expression (2) to be 0.82 or larger: 3×[C]+10×[Mn]+2×[Cu]+2×[Ni]+12×[Cr]+9×[Mo]+2×[V]??expression (1); 1.66×[C]+0.18×[Si]+0.27×[Mn]+0.09×[Ni]+0.32×[Cr]+0.34×[Mo]+0.44×[V]??expression (2), in which each [ ] in the expression (1) and the expression dicates a content of the element shown therein in terms of mass %.
    Type: Application
    Filed: March 3, 2015
    Publication date: March 16, 2017
    Applicants: DAIDO STEEL CO., LTD., DENSO CORPORATION
    Inventors: Yuuki TANAKA, Makoto HARITANI, Takahiro MIYAZAKI, Kouji MORITA, Yoshihiro TANIMURA, Toshimasa ITO, Tadashi NISHIWAKI, Tomomitsu FUKUOKA