Patents by Inventor Tomonori Niwa

Tomonori Niwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9691652
    Abstract: A ceramic member, in a carrier device, including: a plurality of ceramic layers; a clamping electrode formed on a first ceramic layer among the plurality of ceramic layers and inside of the plurality of ceramic layers, and configured to attract a dielectric material by electrostatic force; an electric heating element formed on a second ceramic layer, which is more distant from a side holding a carried object than the first ceramic layer among the plurality of ceramic layers, and configured to generate heat using electric power; a power feed port; a land formed on a third ceramic layer among the plurality of ceramic layers, and configured to receive electric power through the power feed port; and a via arranged to pass through at least one of the plurality of ceramic layers and provided as a conductive material to electrically connect the electric heating element with the land.
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: June 27, 2017
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kaname Miwa, Tomonori Niwa, Jun Kurano
  • Publication number: 20160099163
    Abstract: A method of making a semiconductor manufacturing equipment component, such as an electrostatic chuck, includes an application step of applying a photosensitive metal paste onto a ceramic green sheet, which is to become the body substrate, the photosensitive metal paste being a heating element material; an exposure-and-development step of exposing the photosensitive metal paste, which has been applied onto the ceramic green sheet, to light and developing the photosensitive metal paste to form an intermediate heating element, which is to become the heating element, on the ceramic green sheet; and a firing step of co-firing the ceramic green sheet and the intermediate heating element to form the body substrate and the heating element.
    Type: Application
    Filed: September 30, 2015
    Publication date: April 7, 2016
    Inventors: Takakuni NASU, Tomonori NIWA, Taichi KIBE
  • Patent number: 9276504
    Abstract: A ceramic member, in a carrier device, includes: a plurality of ceramic layers that have insulating properties and are integrally sintered; a clamping electrode formed on a first ceramic layer among the plurality of ceramic layers and inside of the plurality of ceramic layers, and configured to attract a dielectric material by electrostatic force; a power feed port configured to receive a supply of electric power to the clamping electrode from outside of the ceramic member; a land formed on a second ceramic layer, which is different from the first ceramic layer among the plurality of ceramic layers, and configured to receive electric power through the power feed port; and a via arranged to pass through at least one of the plurality of ceramic layers and provided as a conductive material to electrically connect the clamping electrode with the land.
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: March 1, 2016
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kaname Miwa, Tomonori Niwa, Jun Kurano
  • Publication number: 20150021944
    Abstract: A ceramic member, in a carrier device, includes: a plurality of ceramic layers that have insulating properties and are integrally sintered; a clamping electrode formed on a first ceramic layer among the plurality of ceramic layers and inside of the plurality of ceramic layers, and configured to attract a dielectric material by electrostatic force; a power feed port configured to receive a supply of electric power to the clamping electrode from outside of the ceramic member; a land formed on a second ceramic layer, which is different from the first ceramic layer among the plurality of ceramic layers, and configured to receive electric power through the power feed port; and a via arranged to pass through at least one of the plurality of ceramic layers and provided as a conductive material to electrically connect the clamping electrode with the land.
    Type: Application
    Filed: February 28, 2013
    Publication date: January 22, 2015
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kaname Miwa, Tomonori Niwa, Jun Kurano
  • Publication number: 20150016010
    Abstract: A ceramic member, in a carrier device, including: a plurality of ceramic layers; a clamping electrode formed on a first ceramic layer among the plurality of ceramic layers and inside of the plurality of ceramic layers, and configured to attract a dielectric material by electrostatic force; an electric heating element formed on a second ceramic layer, which is more distant from a side holding a carried object than the first ceramic layer among the plurality of ceramic layers, and configured to generate heat using electric power; a power feed port; a land formed on a third ceramic layer among the plurality of ceramic layers, and configured to receive electric power through the power feed port; and a via arranged to pass through at least one of the plurality of ceramic layers and provided as a conductive material to electrically connect the electric heating element with the land.
    Type: Application
    Filed: February 28, 2013
    Publication date: January 15, 2015
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kaname Miwa, Tomonori Niwa, Jun Kurano
  • Patent number: 7029623
    Abstract: A method for manufacturing ceramic balls useful as ball bearings is described, wherein spherical green bodies are formed into ceramic balls having few pores and substantially uniform strength distribution, using a rubber die having a hardness not higher than 65.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: April 18, 2006
    Assignee: NGK Spark Plug Co., Ltd.
    Inventor: Tomonori Niwa
  • Patent number: 6696376
    Abstract: A zirconia containing ceramic ball is formed of a zirconia containing ceramic material which contains in an amount of not less than 10% by volume the zirconia ceramic phase composed predominantly of zirconium oxide. The size of the largest pore among pores present in a region extending radially from the surface of the ball to a depth of 50 &mgr;m as observed on a polished cross section of the ball taken substantially across the center of the ball is not greater than 3 &mgr;m. The ceramic ball can be manufactured through firing a green body whose relative density is enhanced to not lower than 61% by use of rolling granulation.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: February 24, 2004
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Tomonori Niwa, Tetsuji Yogo
  • Publication number: 20030139279
    Abstract: A zirconia sintered body comprising a zirconia and a titanium oxide and a process for producing a zirconia sintered body which comprises sintering a raw material mixture comprising a zirconia and a titanium oxide in an oxygen-free atmosphere comprising one of hydrogen, nitrogen and water.
    Type: Application
    Filed: January 21, 2003
    Publication date: July 24, 2003
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventor: Tomonori Niwa
  • Patent number: 6589448
    Abstract: A ceramic bearing ball in which at least a portion of a constituent ceramic is formed of an electrically conductive inorganic compound phase, whereby a proper electrical conductivity is imparted to the ceramic. Thus, electrifying of a bearing ball is prevented or effectively suppressed. This prevents the problem involved in production of balls of small diameter wherein such balls adhere to an apparatus (e.g., a container) during production thereof, thus hindering smooth progress of the production process. In addition, when ceramic balls are used in precision electronic equipment, such as a hard disk drive of a computer, which is operated at high rotational speed, adhesion of foreign substance due to electrification of the balls, and resultant generation of abnormal noise or vibration can be prevented or effectively suppressed.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: July 8, 2003
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Tomonori Niwa, Tetsuji Yogo
  • Patent number: 6508591
    Abstract: A conductive ceramic bearing ball made of composite ceramic and having a mixed microstructure of a silicon nitride phase and a titanium nitride phase. The content ratio of the silicon nitride phase to the titanium nitride phase is such that the conductive ceramic bearing ball has an average coefficient of linear expansion within a temperature range of 20° C.-100° C. of from 2×10−6/K to 5×10−6/K.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: January 21, 2003
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Tomonori Niwa, Tetsuji Yogo
  • Publication number: 20030008765
    Abstract: A high-purity alumina sintered body having an alumina purity of not less than 99.9% by mass and a relative density of not less than 97% and exhibiting a weight loss of not greater than 100×10−4 kg/m2 when immersed in boiling 6N H2SO4 or 6N NaOH aqueous solution for 24 hours as measured according to JIS R1614 (1993). The high-purity alumina sintered body is obtained by firing a green body formed from an alumina powder having an alumina purity of not less than 99.9% by mass and containing, as impurities, Si, an Mg, Fe and alkali metals including Na, K and Li in a total amount of less than 100 ppm.
    Type: Application
    Filed: September 11, 2002
    Publication date: January 9, 2003
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Tomonori Niwa, Tetsuji Yogo
  • Patent number: 6472075
    Abstract: A sintered silicon nitride member formed predominantly of silicon nitride, wherein at least a surface of the sintered member has a lightness VS of 3.0 to 9.0 and/or a chroma CS of not greater than 3.0. The sintered member facilitates identification of defects such as pore and/or foreign matter of different color formed at the surface and is capable of enhancing inspection accuracy. Also disclosed is a sintered silicon nitride member in the form of a ceramic ball having such a lightness on its surface.
    Type: Grant
    Filed: September 7, 2000
    Date of Patent: October 29, 2002
    Assignee: NGK Spark Plug Co., Ltd.
    Inventor: Tomonori Niwa
  • Patent number: 6464906
    Abstract: A method of making spherical bodies from powder, which comprises (1) preparing an adjusted powder so as to have at least one powder characteristic selected from the group consisting of an average particle size, a powder particle size distribution and a BET specific surface area, (2) preparing nuclei having a particle size larger than that of the adjusted powder, (3) rotating the nuclei, and (4) adding the adjusted powder and a solvent to the rotating nuclei so that particles of the adjusted powder accumulate on the nuclei to form granular bodies. Also disclosed is a spherical body having a core or nucleus formed in the spherical body, an adjusted powder composition for forming a spherical body, and a method for manufacturing spherical sintered bodies of silicon nitride.
    Type: Grant
    Filed: October 13, 1999
    Date of Patent: October 15, 2002
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Tomonori Niwa, Tetsuji Yogo
  • Publication number: 20020044705
    Abstract: A conductive ceramic bearing ball made of composite ceramic and having a mixed microstructure of a silicon nitride phase and a titanium nitride phase. The content ratio of the silicon nitride phase to the titanium nitride phase is such that the conductive ceramic bearing ball has an average coefficient of linear expansion within a temperature range of 20° C.-100° C. of from 2×10−6/K to 5×10−6/K.
    Type: Application
    Filed: August 31, 2001
    Publication date: April 18, 2002
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Tomonori Niwa, Tetsuji Yogo
  • Publication number: 20020043745
    Abstract: A method for manufacturing ceramic balls useful as ball bearings is described, wherein spherical green bodies are formed into ceramic balls having few pores and substantially uniform strength distribution, using a rubber die having a hardness not higher than 65.
    Type: Application
    Filed: July 20, 2001
    Publication date: April 18, 2002
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventor: Tomonori Niwa
  • Publication number: 20020039459
    Abstract: A ceramic ball is described wherein no magnetic inclusion is observed on a surface of said ceramic ball, or when a magnetic inclusion is observed on the surface, dmax of the observed magnetic inclusion is not greater than 20 &mgr;m, wherein dmax is the distance between parallel lines circumscribing the observed magnetic inclusion and whose distance is the greatest among such circumscribing parallel lines.
    Type: Application
    Filed: July 20, 2001
    Publication date: April 4, 2002
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Tomonori Niwa, Tetsuji Yogo
  • Publication number: 20020037803
    Abstract: A silicon nitride sintered body, e.g., a ball, exhibiting excellent machinability is disclosed, having an X-ray diffraction profile measured on a cross section of the silicon nitride sintered body by means of a diffractometer such that X&bgr;/(X&agr;+X&bgr;) is 0.9−1, wherein X&agr; is the highest peak intensity associated with a silicon nitride phase and X&bgr; is the highest peak intensity associated with &bgr; silicon nitride phase, and silicon nitride grains of said body have an average grain size dav of 0.5-5.0 &mgr;m and a grain aspect ratio &agr; of 1-5, and are present in an average number of not less than 2×104 per square millimeter in a predominant crystalline phase observed on the cross section.
    Type: Application
    Filed: July 20, 2001
    Publication date: March 28, 2002
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Tomonori Niwa, Tetsuji Yogo
  • Publication number: 20020003228
    Abstract: A ceramic bearing ball in which at least a portion of a constituent ceramic is formed of an electrically conductive inorganic compound phase, whereby a proper electrical conductivity is imparted to the ceramic. Thus, electrifying of a bearing ball is prevented or effectively suppressed. This prevents the problem involved in production of balls of small diameter wherein such balls adhere to an apparatus (e.g., a container) during production thereof, thus hindering smooth progress of the production process. In addition, when ceramic balls are used in precision electronic equipment, such as a hard disk drive of a computer, which is operated at high rotational speed, adhesion of foreign substance due to electrification of the balls, and resultant generation of abnormal noise or vibration can be prevented or effectively suppressed.
    Type: Application
    Filed: April 10, 2001
    Publication date: January 10, 2002
    Inventors: Tomonori Niwa, Tetsuji Yogo
  • Publication number: 20010054443
    Abstract: A high-purity alumina sintered body having an alumina purity of not less than 99.9% by mass and a relative density of not less than 97% and exhibiting a weight loss of not greater than 100×10-−4 kg/m2 when immersed in boiling 6N H2SO4 or 6N NaOH aqueous solution for 24 hours as measured according to JIS R1614 (1993). The high-purity alumina sintered body is obtained by firing a green body formed from an alumina powder having an alumina purity of not less than 99.9% by mass and containing, as impurities, Si, an Mg, Fe and alkali metals including Na, K and Li in a total amount of less than 100 ppm.
    Type: Application
    Filed: June 22, 2001
    Publication date: December 27, 2001
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Tomonori Niwa, Tetsuji Yogo
  • Patent number: 6315454
    Abstract: A ceramic bearing ball capable of preventing irregular vibrations of, for example, a hard disk drive and having a high accuracy. The ceramic ball is characterized as having a sphericity of not more than 0.08 &mgr;m, a surface roughness of not more than 0.012 &mgr;m and a maximum surface pore size of 5 &mgr;m.
    Type: Grant
    Filed: March 3, 2000
    Date of Patent: November 13, 2001
    Assignee: NGK Spark Plug Co., Ltd.
    Inventor: Tomonori Niwa