Patents by Inventor Tomoo Nakamura
Tomoo Nakamura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11085698Abstract: A heating furnace comprising a furnace body; an accommodation space in the furnace body, the accommodation space accommodating a work; an exhaust port; and a heat insulator provided between the accommodation space and the exhaust port, the heat insulator including a pillar-shaped honeycomb structure including ceramic partition walls sectioning a plurality of cells extending from one bottom to another bottom.Type: GrantFiled: March 1, 2019Date of Patent: August 10, 2021Assignee: NGK Insulators, Ltd.Inventor: Tomoo Nakamura
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Publication number: 20190301801Abstract: A heating furnace comprising a furnace body; an accommodation space in the furnace body, the accommodation space accommodating a work; an exhaust port; and a heat insulator provided between the accommodation space and the exhaust port, the heat insulator including a pillar-shaped honeycomb structure including ceramic partition walls sectioning a plurality of cells extending from one bottom to another bottom.Type: ApplicationFiled: March 1, 2019Publication date: October 3, 2019Applicant: NGK INSULATORS, LTD.Inventor: Tomoo Nakamura
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Patent number: 7914728Abstract: A method for manufacturing a porous honeycomb structure, which comprises a mixing and kneading step, a forming and then drying step, and a firing and then cooling step of firing a dried honeycomb article to form a fired honeycomb article and then cooling the fired honeycomb article to prepare a porous honeycomb structure, wherein the fired honeycomb article is cooled from the firing temperature under a cooling condition of a temperature falling speed of 100° C./hr or less at least in a temperature region of 800° C. or lower.Type: GrantFiled: July 14, 2005Date of Patent: March 29, 2011Assignee: NGK Insulators, Ltd.Inventor: Tomoo Nakamura
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Patent number: 7897099Abstract: There is provided a honeycomb structure and a method for producing the honeycomb structure, capable of reducing variance in pore diameter depending on part and capable of increasing the mean pore diameter as a whole. There is provided a method for producing a cordierite honeycomb structure 1 including the step of firing a honeycomb formed body. In the firing step, a temperature rise rate from 1200° C. to 1250° C. is controlled to 40° C./hr or more, a temperature rise rate from 1250° C. to 1300° C. is controlled to 2 to 40° C./hr, and a temperature rise rate from 1300° C. to 1400° C. is controlled to 40° C./hr or more. There is further provided a honeycomb structure having a porosity of 50 to 70%, a mean pore diameter of 15 to 30 ?m, a difference in a mean pore diameter of 5 ?m or less between in the central portion and in the outer peripheral portion, a thermal expansion coefficient of 1.0×10?6/° C.Type: GrantFiled: January 7, 2005Date of Patent: March 1, 2011Assignee: NGK Insulators, Ltd.Inventors: Hiroyuki Suenobu, Yasushi Noguchi, Tomoo Nakamura
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Publication number: 20100215898Abstract: There is provided a honeycomb structure and a method for producing the honeycomb structure, capable of reducing variance in pore diameter depending on part and capable of increasing the mean pore diameter as a whole. There is provided a method for producing a cordierite honeycomb structure 1 including the step of firing a honeycomb formed body. In the firing step, a temperature rise rate from 1200° C. to 1250° C. is controlled to 40° C./hr or more, a temperature rise rate from 1250° C. to 1300° C. is controlled to 2 to 40° C./hr, and a temperature rise rate from 1300° C. to 1400° C. is controlled to 40° C./hr or more. There is further provided a honeycomb structure having a porosity of 50 to 70%, a mean pore diameter of 15 to 30 ?m, a difference in a mean pore diameter of 5 ?m or less between in the central portion and in the outer peripheral portion, a thermal expansion coefficient of 1.0×10?6/° C.Type: ApplicationFiled: March 10, 2010Publication date: August 26, 2010Applicant: NGK Insulators, Ltd.Inventors: Hiroyuki Suenobu, Yasushi Noguchi, Tomoo Nakamura
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Publication number: 20080142149Abstract: A support plate for use in firing which has a main component of the crystal phase after firing being the same as that of an article to be sintered, and has a surface roughness (Ra) of the surface to be contacted with the article to be fired of 8 to 50 ?m. A firing method using the above support plate is free from the breaking or chipping of cells of a honeycomb fired article as a product and also is free from the breaking thereof during firing, the staining or cells, the cracking or deformation thereof, or the failure of reaction, which is caused by the mismatch in expansion-shrinkage behavior, and thus allows the prevention of the decrease of the yield in the production of a honeycomb fired article as a product.Type: ApplicationFiled: September 22, 2005Publication date: June 19, 2008Applicant: NGK INSULATORS, LTD.Inventors: Yasushi Noguchi, Hiroyuki Suenobu, Tomoo Nakamura, Takehiko Watanabe
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Patent number: 7364689Abstract: A method of producing a cordierite honeycomb structure includes: preparing clay containing a cordierite raw material having an aspect ratio of 1.5 or more; forming the clay to prepare a formed product of a honeycomb shape; drying the formed product to prepare a dried honeycomb product; and firing the dried honeycomb product to prepare a cordierite honeycomb structure. The production method can obtain a cordierite honeycomb structure capable of suppressing formation of cracks during firing.Type: GrantFiled: March 18, 2005Date of Patent: April 29, 2008Assignee: NGK Insulators, Ltd.Inventors: Yasushi Noguchi, Tomoo Nakamura
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Publication number: 20080029938Abstract: A method for manufacturing a porous honeycomb structure, which comprises a mixing and kneading step, a forming and then drying step, and a firing and then cooling step of firing a dried honeycomb article to form a fired honeycomb article and then cooling the fired honeycomb article to prepare a porous honeycomb structure, wherein the fired honeycomb article is cooled from the firing temperature under a cooling condition of a temperature falling speed of 100° C./hr or less at least in a temperature region of 800° C. or lower.Type: ApplicationFiled: July 14, 2005Publication date: February 7, 2008Applicant: NGK Insulators, Ltd.Inventor: Tomoo Nakamura
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Publication number: 20070269634Abstract: There is provided a honeycomb structure and a method for producing the honeycomb structure, capable of reducing variance in pore diameter depending on part and capable of increasing the mean pore diameter as a whole. There is provided a method for producing a cordierite honeycomb structure 1 including the step of firing a honeycomb formed body. In the firing step, a temperature rise rate from 1200° C. to 1250° C. is controlled to 40° C./hr or more, a temperature rise rate from 1250° C. to 1300° C. is controlled to 2 to 40° C./hr, and a temperature rise rate from 1300° C. to 1400° C. is controlled to 40° C./hr or more. There is further provided a honeycomb structure having a porosity of 50 to 70%, a mean pore diameter of 15 to 30 ?m, a difference in a mean pore diameter of 5 ?m or less between in the central portion and in the outer peripheral portion, a thermal expansion coefficient of 1.0×10?6/° C.Type: ApplicationFiled: January 7, 2005Publication date: November 22, 2007Applicant: NGK Insulators, LtdInventors: Hiroyuki Suenobu, Yasushi Noguchi, Tomoo Nakamura
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Patent number: 7276276Abstract: In a method for producing a honeycomb structure 20 which comprises disposing a material for forming outer wall 11 on the outer peripheral surface 3 of a cell structure 1 having a plurality of cells serving as fluid flowing channels to produce a cell structure being provided with a material for forming outer wall 10 and firing the resulting cell structure being provided with a material for forming outer wall 10, wherein a cell structure being provided with a material for forming outer wall 10 in which the absolute value of the difference between the volumetric shrinkage percentage (firing shrinkage percentage) before and after firing of the cell structure 1 and the firing shrinkage percentage of the material for forming outer wall 11 is not more than 0.5% is produced and fired.Type: GrantFiled: April 11, 2003Date of Patent: October 2, 2007Assignee: NGK Insulators, Ltd.Inventors: Yasushi Noguchi, Tomoo Nakamura
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Publication number: 20050255288Abstract: In a method for producing a honeycomb structure 20 which comprises disposing a material for forming outer wall 11 on the outer peripheral surface 3 of a cell structure 1 having a plurality of cells serving as fluid flowing channels to produce a cell structure being provided with a material for forming outer wall 10 and firing the resulting cell structure being provided with a material for forming outer wall 10, wherein a cell structure being provided with a material for forming outer wall 10 in which the absolute value of the difference between the volumetric shrinkage percentage (firing shrinkage percentage) before and after firing of the cell structure 1 and the firing shrinkage percentage of the material for forming outer wall 11 is not more than 0.5% is produced and fired.Type: ApplicationFiled: April 11, 2003Publication date: November 17, 2005Applicant: NGK INSULATORS, LTD.Inventors: Yasushi Noguchi, Tomoo Nakamura
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Publication number: 20050253311Abstract: In the method for firing of ceramic honeycomb structure according to the present invention, when a formed honeycomb material having an apparent volume of 5 liters or more is fired in a firing atmosphere, the heating of the firing atmosphere from a temperature (180 to 300° C.) at which the organic binder contained in the formed honeycomb material begins to burn, to 300° C. is conducted at a temperature elevation rate of +25 (° C./hr) or more and also at such a temperature elevation rate that the difference of the temperature of the central portion of the formed honeycomb material from the temperature of the firing atmosphere is kept in a given temperature range.Type: ApplicationFiled: December 19, 2003Publication date: November 17, 2005Applicant: NGK Insulators, Ltd.Inventors: Tomoo Nakamura, Yasushi Noguchi
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Publication number: 20050212186Abstract: A method of producing a cordierite honeycomb structure includes: preparing clay containing a cordierite raw material having an aspect ratio of 1.5 or more; forming the clay to prepare a formed product of a honeycomb shape; drying the formed product to prepare a dried honeycomb product; and firing the dried honeycomb product to prepare a cordierite honeycomb structure. The production method can obtain a cordierite honeycomb structure capable of suppressing formation of cracks during firing.Type: ApplicationFiled: March 18, 2005Publication date: September 29, 2005Applicant: NGK INSULATORS, LTD.Inventors: Yasushi Noguchi, Tomoo Nakamura
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Publication number: 20040137194Abstract: There is disclosed a honeycomb structure (1) comprising: porous cell partition walls (2) forming a compound material in which a plurality of cells (3) are disposed adjacent to one another; and a porous honeycomb outer wall (4) which surrounds and holds an outermost peripheral cell positioned in an outermost periphery of the cell compound material. At this time, a porosity is 5% or more and is less than 30%, and an outer peripheral distortion of the honeycomb structure (1) is 0.030 or less. According to the honeycomb structure, a method for manufacturing the structure, and a method for measuring the outer peripheral distortion of the honeycomb structure, it is possible to obtain satisfactory and practical erosion resistance and isostatic strength in the respective honeycomb structures including various cell structures.Type: ApplicationFiled: November 7, 2003Publication date: July 15, 2004Inventors: Kaname Fukao, Shinya Yoshida, Tomoo Nakamura
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Patent number: 4534850Abstract: A composition for an optically anisotropic carbonaceous pitch suitable for the production of a carbon material having a high tensile strength and a high modulus of elasticity. The composition comprises about 2 to 20 percent by weight of a first, n-heptane-soluble component, about 15 to 45 percent by weight of an n-heptane-insoluble and benzene-soluble, second component and the balance of the composition including benzene-insoluble components. The composition has a volume ratio of an optically anisotropic phase of at least about 90% and a softening point of up to about 320.degree. C.Type: GrantFiled: April 22, 1983Date of Patent: August 13, 1985Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Takayuki Izumi, Tsutomu Naito, Tomoo Nakamura
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Patent number: 4454019Abstract: A homogeneous, optically anisotropic pitch used for the production of carbon materials is prepared from a starting oil comprising a substantially chloroform-insoluble matter-free oily or tarry substance. The starting oil is subjected to thermal cracking and polycondensation to form approximately 20-80% of optically anisotropic phase pitch.Type: GrantFiled: January 11, 1982Date of Patent: June 12, 1984Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Takayuki Izumi, Tsutomu Naito, Tomoo Nakamura, Hisao Tanaka