Patents by Inventor Tomoo Tokiwa

Tomoo Tokiwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11529754
    Abstract: A skin material-coated foamed particle molded body includes a skin material made of a polypropylene-based resin molded body and a polypropylene-based resin foamed particle molded body coated with the skin material. The skin material has a multilayer structure including an inner layer adhered to the foamed particle molded body and an outer layer outside the inner layer. The outer layer contains a polypropylene-based resin and a reinforcement fiber. The inner layer contains the polypropylene-based resin and a reinforcement fiber in a lower content ratio than a content ratio of the reinforcement fiber contained in the outer layer or contains the polypropylene-based resin and substantially no reinforcement fiber. An average value of the outer layer thickness ratio to a sum of the outer and inner layer thicknesses is 0.20 or more and 0.65 or less, and a coefficient of variation Cv of the ratio is 30% or less.
    Type: Grant
    Filed: March 19, 2018
    Date of Patent: December 20, 2022
    Assignee: JSP CORPORATION
    Inventors: Tomoo Tokiwa, Hiroki Kawakami
  • Patent number: 11420365
    Abstract: A method for producing a foamed particle molded article provided with a skin, includes: forming a hollow molded article; filling a hollow part of the hollow molded article with polypropylene-based resin foamed particles; and heating and fusing the particles to each other. A melt elongation at 190° C. of the polypropylene-based resin forming the hollow molded article is 100 m/min or more. A half-crystallization time at 100° C. of the polypropylene-based resin is between 25 to 80 seconds. In heat flux differential scanning calorimetry, a melting peak temperature of the polypropylene-based resin is between 130 to 155° C., a partial heat of fusion at 140° C. or more of the polypropylene-based resin is between 20 to 50 J/g, and a ratio of the partial heat of fusion of the polypropylene-based resin to the total (partial heat of fusion/total heat of fusion) is between 0.2 to 0.8.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: August 23, 2022
    Assignee: JSP CORPORATION
    Inventors: Hiroki Kawakami, Tomoo Tokiwa
  • Patent number: 11338546
    Abstract: A skin-covered foamed molded article having excellent lightweight property, bending rigidity, and favorable dimensional stability, which includes: a skin material composed of a hollow molded body produced by blow-molding an extruded parison; and an expanded bead molded article located inside the skin material, wherein the skin material has an average wall thickness of from 1.0 mm to 5.0 mm, the skin material includes a glass fiber-reinforced polypropylene-based resin containing glass fiber in a range of from 5 mass % to 30 mass %, the glass fiber has a weight-average fiber length of from 0.4 mm to 1.5 mm, the expanded bead molded article includes a polypropylene-based resin, the peeling strength between the skin material and the expanded bead molded article is 0.1 MPa or higher, and the longitudinal linear expansion coefficient of the skin-covered foamed molded article (100) at from 23° C. to 80° C. is 7×10?5/° C. or lower.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: May 24, 2022
    Assignee: JSP CORPORATION
    Inventor: Tomoo Tokiwa
  • Publication number: 20200282695
    Abstract: A skin-covered foamed molded article having excellent lightweight property, bending rigidity, and favorable dimensional stability, which includes: a skin material composed of a hollow molded body produced by blow-molding an extruded parison; and an expanded bead molded article located inside the skin material, wherein the skin material has an average wall thickness of from 1.0 mm to 5.0 mm, the skin material includes a glass fiber-reinforced polypropylene-based resin containing glass fiber in a range of from 5 mass % to 30 mass %, the glass fiber has a weight-average fiber length of from 0.4 mm to 1.5 mm, the expanded bead molded article includes a polypropylene-based resin, the peeling strength between the skin material and the expanded bead molded article is 0.1 MPa or higher, and the longitudinal linear expansion coefficient of the skin-covered foamed molded article (100) at from 23° C. to 80° C. is 7×10?5/° C. or lower.
    Type: Application
    Filed: September 14, 2018
    Publication date: September 10, 2020
    Applicant: JSP CORPORATION
    Inventor: Tomoo TOKIWA
  • Patent number: 10766166
    Abstract: A method for producing a skin-covered molded article including filling polypropylene-based resin expanded beads in a hollow space of a thermoplastic resin skin and feeding steam into the hollow space to fusion-bond the expanded beads together, the expanded beads showing specific DSC characteristics involving a specific high temperature peak(s) with specific heat of fusion.
    Type: Grant
    Filed: July 7, 2015
    Date of Patent: September 8, 2020
    Assignee: JSP CORPORATION
    Inventor: Tomoo Tokiwa
  • Publication number: 20200130239
    Abstract: A skin material-coated foamed particle molded body includes a skin material made of a polypropylene-based resin molded body and a polypropylene-based resin foamed particle molded body coated with the skin material. The skin material has a multilayer structure including an inner layer adhered to the foamed particle molded body and an outer layer outside the inner layer. The outer layer contains a polypropylene-based resin and a reinforcement fiber. The inner layer contains the polypropylene-based resin and a reinforcement fiber in a lower content ratio than a content ratio of the reinforcement fiber contained in the outer layer or contains the polypropylene-based resin and substantially no reinforcement fiber. An average value of the outer layer thickness ratio to a sum of of the outer and inner layer thicknesses is 0.20 or more and 0.65 or less, and a coefficient of variation Cv of the ratio is 30% or less.
    Type: Application
    Filed: March 19, 2018
    Publication date: April 30, 2020
    Applicant: JSP CORPORATION
    Inventors: Tomoo TOKIWA, Hiroki KAWAKAMI
  • Publication number: 20200094451
    Abstract: A method for producing a foamed particle molded article provided with a skin, includes: forming a hollow molded article; filling a hollow part of the hollow molded article with polypropylene-based resin foamed particles; and heating and fusing the particles to each other. A melt elongation at 190° C. of the polypropylene-based resin forming the hollow molded article is 100 m/min or more. A half-crystallization time at 100° C. of the polypropylene-based resin is between 25 to 80 seconds. In heat flux differential scanning calorimetry, a melting peak temperature of the polypropylene-based resin is between 130 to 155° C., a partial heat of fusion at 140° C. or more of the polypropylene-based resin is between 20 to 50 J/g, and a ratio of the partial heat of fusion of the polypropylene-based resin to the total (partial heat of fusion/total heat of fusion) is between 0.2 to 0.8.
    Type: Application
    Filed: December 21, 2017
    Publication date: March 26, 2020
    Applicant: JSP CORPORATION
    Inventors: Hiroki KAWAKAMI, Tomoo TOKIWA
  • Patent number: 10279558
    Abstract: A method for producing a skin-covered foamed molded article including blow-molding a parison in a mold cavity to form a skin consisting of a hollow molded body, in which the parison is in a softened state by extruding a molten thermoplastic resin, filling expanded beads in the hollow molded body, and heating and fusion bonding the beads by supplying steam via a steam supply pipe inserted into the hollow molded body. The parison is in contact with a protruding portion, formed by protrusion from an inner surface of the mold cavity to an inside of the cavity, forming a recessed portion having a shape corresponding to the protruding portion in the inward direction of the hollow molded body. A steam hole is formed in the recessed portion, a steam supply pipe is inserted into the body, and the expanded beads are heated and fusion bonded by supplying steam.
    Type: Grant
    Filed: January 7, 2013
    Date of Patent: May 7, 2019
    Assignee: JSP CORPORATION
    Inventors: Tomoo Tokiwa, Masahiro Gomibuchi, Daisuke Imanari
  • Patent number: 10232534
    Abstract: A method for producing a skin-covered polyolefin-based resin foamed molded article, including blow-molding a polyolefin parison into a skin defining a hollow space; and placing multi-layered polyolefin expanded beads in the hollow space; and heating the expanded beads placed in the hollow space to fuse-bond the expanded beads together and to fuse-bond the expanded beads to the skin, wherein the expanded beads have specific apparent density, specific average diameter, specific endothermic peaks in their DSC curve and specific melting point characteristics.
    Type: Grant
    Filed: July 2, 2014
    Date of Patent: March 19, 2019
    Assignee: JSP CORPORATION
    Inventor: Tomoo Tokiwa
  • Patent number: 9636854
    Abstract: A method for producing a skin-covered foamed molded article includes blow molding a parison into a skin and heating expanded polystyrene beads filled in a hollow space of the skin to form a foam layer fuse-bonded to the skin, polystyrene resin composition having specific Charpy impact strength, MFR and branching degree. The skin of the skin-covered foamed molded article is formed of the specific polystyrene resin composition.
    Type: Grant
    Filed: August 24, 2015
    Date of Patent: May 2, 2017
    Assignee: JSP CORPORATION
    Inventors: Masahiro Gomibuchi, Tomoo Tokiwa
  • Patent number: 9259874
    Abstract: A process for producing a foamed blow-molded article, including melting and mixing a branched polycarbonate resin having a specific polystyrene equivalent weight average molecular weight, a specific weight average absolute molecular weight and a relatively high terminal hydroxyl group content, a linear polycarbonate resin having specific polystyrene equivalent weight average molecular weight, a specific weight average absolute molecular weight and a relatively low terminal hydroxyl group content and a branching agent to obtain a polycarbonate resin “A”, mixing the polycarbonate resin “A” with a blowing agent to obtain a foamable molten resin composition, extruding the foamable molten resin composition to obtain a foamed parison, and blow-molding the foamed parison.
    Type: Grant
    Filed: August 10, 2012
    Date of Patent: February 16, 2016
    Assignee: JSP Corporation
    Inventors: Tomoo Tokiwa, Masahiro Gomibuchi
  • Publication number: 20160017108
    Abstract: A method for producing a skin-covered molded article including filling polypropylene-based resin expanded beads in a hollow space of a thermoplastic resin skin and feeding steam into the hollow space to fusion-bond the expanded beads together, the expanded beads showing specific DSC characteristics involving a specific high temperature peak(s) with specific heat of fusion.
    Type: Application
    Filed: July 7, 2015
    Publication date: January 21, 2016
    Applicant: JSP CORPORATION
    Inventor: Tomoo TOKIWA
  • Patent number: 9217067
    Abstract: Provided is a method that can improve formability and blow moldability of a foamed parison as compared with conventional production method and can produce a polypropylene-based resin foamed blow-molded article having excellent uniformity of wall thickness over a wide range of its density. The method comprises kneading a polypropylene-based resin with a physical foaming agent, extruding the thus obtained foamable molten resin through a die to obtain a foamed parison in a softened state, placing the foamed parison between molds and then blow-molding the foamed parison and is characterized in that the polypropylene-based resin comprises a polypropylene-based resin (A) satisfying specific requirements (1) to (3) and a polypropylene-based resin (B) satisfying a specific requirement (4), when the polypropylene-based resins (A) and (B) are each subjected to dynamic viscoelasticity measurement in which an oscillation strain is applied thereto at a temperature of 190° C.
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: December 22, 2015
    Assignee: JSP CORPORATION
    Inventors: Tomoo Tokiwa, Masahiro Gomibuchi
  • Publication number: 20150360401
    Abstract: A method for producing a skin-covered foamed molded article includes blow molding a parison into a skin and heating expanded polystyrene beads filled in a hollow space of the skin to form a foam layer fuse-bonded to the skin, polystyrene resin composition having specific Charpy impact strength, MFR and branching degree. The skin of the skin-covered foamed molded article is formed of the specific polystyrene resin composition.
    Type: Application
    Filed: August 24, 2015
    Publication date: December 17, 2015
    Applicant: JSP CORPORATION
    Inventors: Masahiro GOMIBUCHI, Tomoo TOKIWA
  • Patent number: 9193099
    Abstract: A method for producing a skin-covered foamed molded article includes blow molding a parison into a skin and heating expanded polystyrene beads filled in a hollow space of the skin to form a foam layer fuse-bonded to the skin, polystyrene resin composition having specific Charpy impact strength, MFR and branching degree. The skin of the skin-covered foamed molded article is formed of the specific polystyrene resin composition.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: November 24, 2015
    Assignee: JSP CORPORATION
    Inventors: Masahiro Gomibuchi, Tomoo Tokiwa
  • Patent number: 9168700
    Abstract: The present invention provides a foamed molded article production method that can produce polycarbonate resin foamed blow-molded articles, etc. Which are good over a wide range of densities. The present invention is a method for producing a foamed molded article including extruding a foamable molten resin, formed by kneading a polycarbonate resin, a polyester resin in an amount of 5 to 100 parts by weight per 100 parts by weight of the polycarbonate resin and a foaming agent, from a die to obtain a foamed parison, and molding the foamed parison in a softened state in a mold. The polyester resin is a polyester copolymer containing diol component units, 10 to 80 mol % of which are glycol component units each having a cyclic ether structure, and dicarboxylic acid component units.
    Type: Grant
    Filed: June 7, 2011
    Date of Patent: October 27, 2015
    Assignee: JSP CORPORATION
    Inventors: Tomoo Tokiwa, Masahiro Gomibuchi, Kazunobu Sato
  • Publication number: 20150273801
    Abstract: A skin-covered foamed molded article composed of a polystyrene-based resin expanded beads molded article, and a skin that covers a substantially entire surface of the expanded beads molded article, wherein the skin is formed of an olefinic thermoplastic elastomer and covers the expanded beads molded article in such a manner that the skin is in contact with the surface thereof but is unbonded thereto.
    Type: Application
    Filed: March 24, 2015
    Publication date: October 1, 2015
    Applicant: JSP CORPORATION
    Inventors: Tomoo TOKIWA, Hiroki KAWAKAMI
  • Publication number: 20150231811
    Abstract: Provided is a method for producing a skin-covered foamed molded article of a hollow molded article in which a molded article of foamed particles is included by forming a hollow molded article by blow molding a parison formed by extruding a melt kneaded product of a polyethylene-based resin, filling thermoplastic resin foamed particles within the hollow molded article, and fusion bonding the foamed particles by supplying and discharging a heating medium from a heating medium supply pins inserted into the hollow molded article, wherein a polyethylene-based resin composition having tensile elongation at break of 500 to 1000% at 80° C. and half-crystallization time of 5 to 50 seconds at 120° C. is used for forming the hollow molded article so that a skin-covered foamed molded article having excellent fusion bonding property between foamed particles can be obtained with a short molding cycle.
    Type: Application
    Filed: February 10, 2015
    Publication date: August 20, 2015
    Inventors: Tomoo TOKIWA, Hiroki KAWAKAMI
  • Publication number: 20150174812
    Abstract: A method for producing a skin-covered foamed molded article, including blow-molding a parison of a polypropylene-based resin composition into a skin defining a hollow space, placing thermoplastic resin expanded beads in the hollow space, and heating the expanded beads placed in the hollow space to fuse-bond the expanded beads together, wherein the polypropylene-based resin composition has a tensile elongation at break at 80° C. of 300 to 1,000% and a half-crystallization time at 130° C. of 5 to 50 seconds.
    Type: Application
    Filed: December 17, 2014
    Publication date: June 25, 2015
    Inventors: Tomoo TOKIWA, Kosuke IZUMI
  • Publication number: 20150008607
    Abstract: A method for producing a skin-covered polyolefin-based resin foamed molded article, including blow-molding a polyolefin parison into a skin defining a hollow space; and placing multi-layered polyolefin expanded beads in the hollow space; and heating the expanded beads placed in the hollow space to fuse-bond the expanded beads together and to fuse-bond the expanded beads to the skin, wherein the expanded beads have specific apparent density, specific average diameter, specific endothermic peaks in their DSC curve and specific melting point characteristics.
    Type: Application
    Filed: July 2, 2014
    Publication date: January 8, 2015
    Inventor: Tomoo TOKIWA