Patents by Inventor Tomoya ONITSUKA

Tomoya ONITSUKA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250223694
    Abstract: A substrate processing apparatus according to the present disclosure to be used in patterning that is executed by exposing and developing a metal containing resist film formed on a substrate, wherein a chemical filter is arranged in the substrate processing apparatus, the chemical filter including a plurality of filter parts aligned towards a down-stream side on a flow path that supplies gas into the substrate processing apparatus to remove respective different substances in the gas, and the plurality of filter parts includes: an acid filter part that removes an acidic substance; and a base filter part that removes a basic substance.
    Type: Application
    Filed: December 26, 2024
    Publication date: July 10, 2025
    Applicant: Tokyo Electron Limited
    Inventors: Tomoya ONITSUKA, Takashi MACHINAGA, Seiya FUKUMARU
  • Publication number: 20250201586
    Abstract: A substrate processing system provided with a plurality of apparatuses to perform a patterning on a plurality of the substrates, wherein a transfer container accommodating the plurality of substrates is transferred to the plurality of apparatuses in a sequential manner. The substrate processing system includes: a first apparatus of the plurality of apparatuses, which is configured to form a metal-containing resist film on each substrate; a second apparatus of the plurality of apparatuses, which is configured to perform a development on the metal-containing resist film after exposure; and an atmosphere regulator having an accommodation space where the substrates, on each of which the metal-containing resist film before being subjected to the development is formed, are accommodated and configured to regulate an atmosphere of the accommodation space so as to regulate a degree of progress of a reaction of the metal-containing resist film on each substrate.
    Type: Application
    Filed: March 6, 2025
    Publication date: June 19, 2025
    Inventors: Shinsuke TAKAKI, Hiroki TADATOMO, Yoji SAKATA, Tomoya ONITSUKA, Naoki SHIBATA
  • Publication number: 20250180996
    Abstract: Provided is a technique that, when heat-treating a substrate including an exposed resist film formed on a surface of the substrate and exhibiting a change in solubility of an exposed portion or an unexposed portion in a liquid developer by reacting with water and being heated, is capable of promoting the change in the solubility. For this purpose, a heat treatment apparatus includes: a stage 23 on which the substrate W is placed and heated; a lifting mechanism 26 configured to relatively raise and lower the substrate W between a first position at which the substrate is placed on the stage 23 and a second position spaced apart from the stage; and a gas supply 33 configured to supply a first gas having a humidity higher than that of an atmosphere in which the stage 23 is provided, to the substrate W located at the second position before moving to the first position.
    Type: Application
    Filed: February 3, 2025
    Publication date: June 5, 2025
    Inventors: Shinichiro KAWAKAMI, Yohei SANO, Tomoya ONITSUKA
  • Patent number: 12298668
    Abstract: A heat treatment apparatus includes: a stage on which a substrate is placed and heated, the substrate including an exposed resist film formed on a surface of the substrate, and the exposed resist film exhibiting a change in solubility of an exposed portion or an unexposed portion in a liquid developer by reacting with water and being heated; a lifting mechanism configured to relatively raise and lower the substrate between a first position at which the substrate is placed on the stage and a second position which is spaced apart from the stage; and a gas supply configured to supply a first gas to the substrate located at the second position before moving to the first position, the first gas having a humidity higher than that of an atmosphere in which the stage is provided.
    Type: Grant
    Filed: March 15, 2021
    Date of Patent: May 13, 2025
    Assignee: Tokyo Electron Limited
    Inventors: Shinichiro Kawakami, Yohei Sano, Tomoya Onitsuka
  • Publication number: 20240355644
    Abstract: A substrate processing system provided with a plurality of apparatuses to perform a patterning on a plurality of the substrates, wherein a transfer container accommodating the plurality of substrates is transferred to the plurality of apparatuses in a sequential manner. The substrate processing system includes: a first apparatus of the plurality of apparatuses, which is configured to form a metal-containing resist film on each substrate; a second apparatus of the plurality of apparatuses, which is configured to perform a development on the metal-containing resist film after exposure; and an atmosphere regulator having an accommodation space where the substrates, on each of which the metal-containing resist film before being subjected to the development is formed, are accommodated and configured to regulate an atmosphere of the accommodation space so as to regulate a degree of progress of a reaction of the metal-containing resist film on each substrate.
    Type: Application
    Filed: April 19, 2024
    Publication date: October 24, 2024
    Inventors: Shinsuke TAKAKI, Hiroki TADATOMO, Yoji SAKATA, Tomoya ONITSUKA, Naoki SHIBATA
  • Publication number: 20240347354
    Abstract: A heat-treating method of performing a heat treatment on a substrate on which a film of a metal-containing resist film is formed and which is subjected to an exposure treatment, includes an operation of heating the substrate for a predetermined period of time at a heating temperature at which a metal-containing sublimate is not generated from the film of the metal-containing resist, wherein during the operation of heating the substrate, a reactive fluid in which a concentration of at least one of a carbon dioxide or moisture is higher than a concentration in an atmosphere to promote a reaction within the film of the metal-containing resist, is supplied to a processing space around the substrate.
    Type: Application
    Filed: April 11, 2024
    Publication date: October 17, 2024
    Inventors: Ryouichirou NAITOU, Shinichiro KAWAKAMI, Tomoya ONITSUKA, Soichiro OKADA, Satoru SHIMURA
  • Publication number: 20240248417
    Abstract: A substrate processing apparatus includes a first transfer path that is a transfer path for a substrate after MOR film formation and before exposure, and a second transfer path that is a transfer path for the substrate after exposure; and one or a plurality of nitrogen atmosphere placement stages provided on at least one of the first transfer path and the second transfer path and configured to place the substrate in an environment with a nitrogen concentration of an atmosphere set higher than that of air.
    Type: Application
    Filed: January 15, 2024
    Publication date: July 25, 2024
    Inventors: Yoji SAKATA, Shingo KATSUKI, Ryohei FUJISE, Kenichirou MATSUYAMA, Shinsuke TAKAKI, Hiroyuki IWAKI, Hiroki TADATOMO, Tomoya ONITSUKA
  • Publication number: 20240120217
    Abstract: A substrate treatment method includes: performing a first heat treatment on a substrate on which a coating film of a metal-containing resist has been formed and subjected to an exposure treatment, to form the metal-containing resist into a precursor in an exposed region of the coating film; thereafter, performing a second heat treatment on the substrate to condense the metal-containing resist formed into the precursor in the exposed region of the coating film; and thereafter, performing a developing treatment on the substrate.
    Type: Application
    Filed: September 25, 2023
    Publication date: April 11, 2024
    Inventors: Shinichiro KAWAKAMI, Kosuke YOSHIHARA, Satoru SHIMURA, Yuhei KUWAHARA, Tomoya ONITSUKA, Soichiro OKADA, Tetsunari FURUSHO
  • Publication number: 20240038533
    Abstract: The present disclosure provides a substrate processing method and a substrate processing apparatus which are effective in preventing pattern collapse of an uneven pattern. The substrate processing method according to an exemplary embodiment includes replacing a liquid in a recess of a substrate having an uneven pattern of a negative type resist including a metal formed on a surface of the substrate with a solid-state stiffener, and subjecting the substrate to a molecular weight reduction processing that reduces the number of intermolecular bonds contained in the solid-state stiffener while maintaining the solid-state stiffener in a solid state.
    Type: Application
    Filed: August 10, 2021
    Publication date: February 1, 2024
    Inventors: Hiroki TADATOMO, Makoto MURAMATSU, Kenichi UEDA, Arnaud Alain Jean DAUENDORFFER, Tomoya ONITSUKA, Keisuke YOSHIDA
  • Publication number: 20240027923
    Abstract: A substrate processing apparatus for processing a substrate including a metal-containing resist film, includes: a heat treatment part configured to perform a heat treatment on the substrate having the film subjected to an exposing process; a developing process part configured to perform a developing process on the film of the substrate subjected to the heat treatment; and a gas contact part configured to bring the film into contact with an inert gas during a period after the exposing process and before the developing process.
    Type: Application
    Filed: July 17, 2023
    Publication date: January 25, 2024
    Inventors: Tomoya ONITSUKA, Shinichiro KAWAKAMI, Hisashi GENJIMA
  • Publication number: 20230176484
    Abstract: A heat treatment apparatus includes: a stage on which a substrate is placed and heated, the substrate including an exposed resist film formed on a surface of the substrate, and the exposed resist film exhibiting a change in solubility of an exposed portion or an unexposed portion in a liquid developer by reacting with water and being heated; a lifting mechanism configured to relatively raise and lower the substrate between a first position at which the substrate is placed on the stage and a second position which is spaced apart from the stage; and a gas supply configured to supply a first gas to the substrate located at the second position before moving to the first position, the first gas having a humidity higher than that of an atmosphere in which the stage is provided.
    Type: Application
    Filed: March 15, 2021
    Publication date: June 8, 2023
    Inventors: Shinichiro KAWAKAMI, Yohei SANO, Tomoya ONITSUKA
  • Patent number: 10656526
    Abstract: A thermal treatment apparatus performs a thermal treatment on a metal-containing film formed on a substrate. The thermal treatment apparatus includes a treatment chamber that houses the substrate; a thermal treatment plate that is provided inside the treatment chamber and mounts the substrate thereon; and a moisture supply unit that supplies moisture to the metal-containing film. At the time of the thermal treatment, moisture is supplied to the metal-containing film of the substrate on the thermal treatment plate and an atmosphere in the treatment chamber is exhausted from a central portion of the treatment chamber.
    Type: Grant
    Filed: November 28, 2017
    Date of Patent: May 19, 2020
    Assignee: Tokyo Electron Limited
    Inventors: Yohei Sano, Shinichiro Kawakami, Masashi Enomoto, Takahiro Shiozawa, Keisuke Yoshida, Tomoya Onitsuka
  • Publication number: 20180164689
    Abstract: A thermal treatment apparatus that performs a thermal treatment on a metal-containing film formed on a substrate, includes: a treatment chamber that houses the substrate; a thermal treatment plate that is provided inside the treatment chamber and mounts the substrate thereon; and a moisture supply unit that supplies moisture to the metal-containing film, wherein at the time of the thermal treatment, moisture is supplied to the metal-containing film of the substrate on the thermal treatment plate and an atmosphere in the treatment chamber is exhausted from a central portion of the treatment chamber.
    Type: Application
    Filed: November 28, 2017
    Publication date: June 14, 2018
    Inventors: Yohei SANO, Shinichiro KAWAKAMI, Masashi ENOMOTO, Takahiro SHIOZAWA, Keisuke YOSHIDA, Tomoya ONITSUKA