Patents by Inventor Tomoyasu Kitano

Tomoyasu Kitano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10822677
    Abstract: A forged component having a chemical composition including, by mass %, C: 0.30 to 0.45%, Si: 0.05 to 0.35%, Mn: 0.50 to 0.90%, P: 0.030 to 0.070%, S: 0.040 to 0.070%, Cr: 0.01 to 0.50%, Al: 0.001 to 0.050%, V: 0.25 to 0.35%, Ca: 0 to 0.0100%, N: 0.0150% or less, and the balance being Fe and unavoidable impurities, and satisfying formula 1. Metal structure is a ferrite pearlite structure, and a ferrite area ratio is 30% or more. Vickers hardness is in the range of 320 to 380 HV. 0.2% yield strength is 800 MPa or more. A Charpy V-notch impact value is in the range of 7 to 15 J/cm2.
    Type: Grant
    Filed: March 18, 2014
    Date of Patent: November 3, 2020
    Assignees: AICHI STEEL CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takeyuki Uenishi, Susumu Owaki, Hisanori Koma, Tomoyasu Kitano, Kazuhiro Tanahashi, Nobuyuki Shinohara
  • Publication number: 20150354042
    Abstract: A forged component having a chemical composition including, by mass %, C: 0.30 to 0.45%, Si: 0.05 to 0.35%, Mn: 0.50 to 0.90%, P: 0.030 to 0.070%, S: 0.040 to 0.070%, Cr: 0.01 to 0.50%, Al: 0.001 to 0.050%, V: 0.25 to 0.35%, Ca: 0 to 0.0100%, N: 0.0150% or less, and the balance being Fe and unavoidable impurities, and satisfying formula 1. Metal structure is a ferrite pearlite structure, and a ferrite area ratio is 30% or more. Vickers hardness is in the range of 320 to 380 HV. 0.2% yield strength is 800 MPa or more. A Charpy V-notch impact value is in the range of 7 to 15 J/cm2.
    Type: Application
    Filed: March 18, 2014
    Publication date: December 10, 2015
    Applicants: AICHI STEEL CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takeyuki UENISHI, Susumu OWAKI, Hisanori KOMA, Tomoyasu KITANO, Kazuhiro TANAHASHI, Nobuyuki SHINOHARA
  • Patent number: 8414984
    Abstract: A method for manufacturing a powder for a magnetic core including at least a process of performing a siliconizing treatment on a surface of an iron powder containing elemental carbon. In the process of siliconizing treatment, a powder containing at least a silicon dioxide is brought into contact with the surface of the iron powder, elemental silicon is detached from the silicon dioxide by heating the powder of silicon dioxide, and the siliconizing treatment is performed by causing the detached elemental silicon to permeate and diffuse into a surface layer of the iron powder. The invention provides a method for manufacturing a powder for a magnetic core, by which loss reduction is achieved.
    Type: Grant
    Filed: November 11, 2008
    Date of Patent: April 9, 2013
    Assignees: Toyota Jidosha Kabushiki Kaisha, Fine Sinter Co., Ltd.
    Inventors: Eisuke Hoshina, Toshiya Yamaguchi, Yusuke Oishi, Tomoyasu Kitano, Kazuhiro Kawashima, Junghwan Hwang
  • Patent number: 8118080
    Abstract: By pouring, by means of pressure, melted liquid of magnesium or magnesium alloy into a hollow portion which is formed using a casting mold, a valve body where a channel groove for hydraulic oil for use in a speed change operation of the automatic transmission is formed. In the above, the channel grove for the hydraulic oil is formed due to a convex portion which is formed on the mold so as to project into the hollow portion. As the magnesium has small heat capacity, variation of the temperature of the mold during the cooling and heating cycle can be suppressed. Moreover, as the magnesium melted liquid has no reactivity with respect to the casting mold, the convex portion is not deteriorated. This allows employment of a mold having a thinner convex portion formed thereon, and therefore formation of a valve body having a narrower channel groove.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: February 21, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Toshihiro Aoyama, Shinichi Itou, Akira Murakami, Tomoyasu Kitano
  • Publication number: 20100327210
    Abstract: By pouring, by means of pressure, melted liquid of magnesium or magnesium alloy into a hollow portion which is formed using a casting mold, a valve body where a channel groove for hydraulic oil for use in a speed change operation of the automatic transmission is formed. In the above, the channel grove for the hydraulic oil is formed due to a convex portion which is formed on the mold so as to project into the hollow portion. As the magnesium has small heat capacity, variation of the temperature of the mold during the cooling and heating cycle can be suppressed. Moreover, as the magnesium melted liquid has no reactivity with respect to the casting mold, the convex portion is not deteriorated. This allows employment of a mold having a thinner convex portion formed thereon, and therefore formation of a valve body having a narrower channel groove.
    Type: Application
    Filed: August 30, 2010
    Publication date: December 30, 2010
    Inventors: Toshihiro Aoyama, Shinichi Itou, Akira Murakami, Tomoyasu Kitano
  • Patent number: 7854250
    Abstract: By pouring, by means of pressure, melted liquid of magnesium or magnesium alloy into a hollow portion which is formed using a casting mold, a valve body where a channel groove for hydraulic oil for use in a speed change operation of the automatic transmission is formed. In the above, the channel grove for the hydraulic oil is formed due to a convex portion which is formed on the mold so as to project into the hollow portion. As the magnesium has small heat capacity, variation of the temperature of the mold during the cooling and heating cycle can be suppressed. Moreover, as the magnesium melted liquid has no reactivity with respect to the casting mold, the convex portion is not deteriorated. This allows employment of a mold having a thinner convex portion formed thereon, and therefore formation of a valve body having a narrower channel groove.
    Type: Grant
    Filed: May 12, 2005
    Date of Patent: December 21, 2010
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Toshihiro Aoyama, Shinichi Itou, Akira Murakami, Tomoyasu Kitano
  • Publication number: 20100271158
    Abstract: A method for manufacturing a powder for a magnetic core including at least a process of performing a siliconizing treatment on a surface of an iron powder containing elemental carbon. In the process of siliconizing treatment, a powder containing at least a silicon dioxide is brought into contact with the surface of the iron powder, elemental silicon is detached from the silicon dioxide by heating the powder of silicon dioxide, and the siliconizing treatment is performed by causing the detached elemental silicon to permeate and diffuse into a surface layer of the iron powder. The invention provides a method for manufacturing a powder for a magnetic core, by which loss reduction is achieved.
    Type: Application
    Filed: November 11, 2008
    Publication date: October 28, 2010
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, FINE SINTER CO., LTD.
    Inventors: Eisuke Hoshina, Toshiya Yamaguchi, Yusuke Oishi, Tomoyasu Kitano, Kazuhiro Kawashima, Junghwan Hwang
  • Publication number: 20100045120
    Abstract: According to the present invention, a magnetic powder for a dust core, which is excellent in terms of insulation properties without causing a decrease in the dust core magnetic flux density, a dust core comprising the magnetic powder, and a motor or a reactor having a core composed of the dust core are provided. Therefore, a magnetic powder 10 for a dust core is characterized in that relatively hard oxide fine powder particles 2 are dispersed over and fixed to the surface of a soft magnetic metal powder particle 1, and that a relatively soft insulating coat 3 is fixed to the oxide fine powder particles 2 and portions where the dispersed and fixed oxide fine powder particles 2 do not exist on the surface of the soft magnetic metal powder particle 1.
    Type: Application
    Filed: December 28, 2007
    Publication date: February 25, 2010
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoyasu Kitano, Eisuke Hoshina, Daisuke Ichigozaki
  • Publication number: 20080061262
    Abstract: By pouring, by means of pressure, melted liquid of magnesium or magnesium alloy into a hollow portion which is formed using a casting mold, a valve body where a channel groove for hydraulic oil for use in a speed change operation of the automatic transmission is formed. In the above, the channel grove for the hydraulic oil is formed due to a convex portion which is formed on the mold so as to project into the hollow portion. As the magnesium has small heat capacity, variation of the temperature of the mold during the cooling and heating cycle can be suppressed. Moreover, as the magnesium melted liquid has no reactivity with respect to the casting mold, the convex portion is not deteriorated. This allows employment of a mold having a thinner convex portion formed thereon, and therefore formation of a valve body having a narrower channel groove.
    Type: Application
    Filed: May 12, 2005
    Publication date: March 13, 2008
    Inventors: Toshihiro Aoyama, Shinichi Itou, Akira Murakami, Tomoyasu Kitano
  • Publication number: 20070178006
    Abstract: A magnesium alloy containing aluminum, manganese and calcium includes 6˜12% by weight of aluminum, 0.1˜1.5% by weight of manganese, a calcium/aluminum mass ratio being 0.55˜1.0, and balance being magnesium and inevitable impurities.
    Type: Application
    Filed: January 29, 2007
    Publication date: August 2, 2007
    Applicants: AISIN SEIKI KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Seiji SAIKAWA, Hiroyuki KAWABATA, Naohisa NISHINO, Tomoyasu KITANO, Yoshikazu GENMA, Tadataka KANEKO
  • Publication number: 20060222556
    Abstract: A heat resistant magnesium die casting alloy simultaneously improved in heat resistance and castability and expanded in range of application is provided. It comprises, includes, by wt %, the following composition: Al: over 6% to not more than 10 %, Ca: 1.8 to 5%, Sr: 0.05 to 1.0%, Mn: 0.1 to 0.6%, and Bal: Mg and unavoidable impurities, the ratio Ca/Al of the Ca content to the Al content being 0.3 to 0.5. To improve the corrosion resistance, 0.1 to 3% of a RE may also be added.
    Type: Application
    Filed: September 16, 2004
    Publication date: October 5, 2006
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takumi Hijii, Tomoyasu Kitano, Koichi Ohori, Yusuke Nakaura, Harutoshi Matsuyama
  • Patent number: 6299834
    Abstract: A heat-resistant magnesium alloy exhibiting excellent heat resistance and castability, which comprises 1.0 to 6.0 % by weight of zinc, 0.4 to 1.0 % by weight of zirconium, 1.5 to 5.0 % by weight of rare earth element, up to 0.3 % by weight of calcium, magnesium being as the balance, and unavoidable impurities.
    Type: Grant
    Filed: June 16, 2000
    Date of Patent: October 9, 2001
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Toshio Horie, Yoshio Sugiyama, Hiroaki Iwahori, Tomoyasu Kitano, Harumi Ueno, Takamasa Suzuki