Patents by Inventor Tomoyuki Okubo
Tomoyuki Okubo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11962184Abstract: In the production of a non-oriented electrical steel sheet by subjecting a steel slab having a certain component composition to a hot rolling, a hot-band annealing, a cold rolling and a finish annealing, the conditions of the finish annealing are controlled such that a yield stress of the steel sheet after the finish annealing is not less than 480 MPa. Also, when a motor core is produced by using the above steel sheet, there can be provided a non-oriented electrical steel sheet capable of producing a rotor core and a stator core as the same raw material where the stator core is subjected to a stress relief annealing at a soaking temperature of 780 to 950° C. in an atmosphere having a nitrogen content of not more than 30 vol % and a dew point of not higher than ?20° C., while a motor core is produced with such a steel sheet.Type: GrantFiled: June 15, 2020Date of Patent: April 16, 2024Assignee: JFE Steel CorporationInventors: Yoshiaki Zaizen, Yoshihiko Oda, Tomoyuki Okubo, Takaaki Tanaka, Yukino Miyamoto
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Patent number: 11952953Abstract: An internal combustion engine includes a forced-induction device, a blow-by gas passage, and a PCV pressure sensor detecting a pressure in the blow-by gas passage as a PCV pressure. A period during which an intake fluctuation amount, which is a fluctuation amount of an intake air amount per unit time, is greater than or equal to a specified value is defined as a specific period. The diagnosing apparatus executes a process of calculating a pressure fluctuation amount, which is a fluctuation amount of the PCV pressure in the specific period, a process of correcting the pressure fluctuation amount to a smaller value when the intake air fluctuation amount in the specific period is relatively large than when the intake air fluctuation amount is relatively small, and a process of determining, based on the corrected pressure fluctuation amount, whether there is an anomaly in the blow-by gas passage.Type: GrantFiled: May 4, 2023Date of Patent: April 9, 2024Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomoyuki Tsuji, Naoya Okubo
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Patent number: 11946123Abstract: Provided is a method of easily producing a non-oriented electrical steel sheet that contains substantially no Al and contains large amounts of Si and Mn and has low iron loss, comprising hot rolling a slab having a specified chemical composition to obtain a hot-rolled sheet; coiling the hot-rolled sheet; cold rolling the hot-rolled sheet once or twice with intermediate annealing being performed therebetween, to obtain a cold-rolled sheet; and subjecting the cold-rolled sheet to final annealing, wherein the hot-rolled sheet after the hot rolling is cooled at an average cooling rate from 800° C. to 650° C. of 30° C./s or more, and thereafter the coiling is performed at 650° C. or less.Type: GrantFiled: April 7, 2023Date of Patent: April 2, 2024Assignee: JFE STEEL CORPORATIONInventors: Masanori Uesaka, Yoshiaki Zaizen, Tomoyuki Okubo, Hiroaki Nakajima, Yoshihiko Oda
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Patent number: 11929489Abstract: A manufacturing method for an electrode plate and an electrode plate are provided. The method includes deposition-layer forming to form a deposition layer in which active material particles and binder particles are deposited on a surface of a current collecting foil and heat pressing to form an electrode layer on the surface of the current collecting foil by heating and compressing a deposition-layer-formed current collecting foil having the deposition layer on the surface of the current collecting foil. The deposition layer includes a first deposition layer placed on a side of the current collecting foil and a second deposition layer constituting a surface of the deposition layer. The deposition-layer forming includes forming the deposition layer in which a content rate of the binder particles in the second deposition layer is lower than a content rate of the binder particles in the first deposition layer.Type: GrantFiled: February 3, 2022Date of Patent: March 12, 2024Assignees: PRIME PLANET ENERGY & SOLUTIONS, INC., TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Sokichi Okubo, Tomoyuki Uezono, Momoka Miyajima, Nagisa Shimasaki, Masaki Watanabe, Miyuki Matsuyama
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Publication number: 20240068399Abstract: A diagnosis device is intended for an internal combustion engine including a supercharger, a blow-by gas passage that communicates between a portion of an intake passage and a crankcase, a PCV pressure sensor that detects a PCV pressure in the blow-by gas passage, and a crankshaft. The device executes specifying a specific period for which the amount of fluctuations in the intake air amount per unit time is a prescribed value or more on condition that the intake air amount is a determination air amount or more, calculating the amount of fluctuations in the PCV pressure during the specific period, and determining, based on the amount of fluctuations in the PCV pressure, the presence of an abnormality in the blow-by gas passage. The device sets the determination air amount to a smaller value when the rotational speed of the crankshaft is high than when the rotational speed is low.Type: ApplicationFiled: June 8, 2023Publication date: February 29, 2024Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tomoyuki TSUJI, Naoya OKUBO, Tomonori SATOH
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Patent number: 11894167Abstract: A grain-oriented electrical steel sheet having an insulating film disposed on a surface thereon. The insulating film having a chemical composition comprising Si, P, O, and at least one selected from the group consisting of Mg, Ca, Ba, Sr, Zn, Al, Mn, and Co. The insulating film has a crystallinity in a range of 20% or more, and a minimum tension provided to the steel sheet by the insulating film at a temperature in a range of 100° C. to 200° C. is 10 MPa or more.Type: GrantFiled: November 17, 2017Date of Patent: February 6, 2024Assignee: JFE STEEL CORPORATIONInventors: Takashi Terashima, Makoto Watanabe, Toshito Takamiya, Tomoyuki Okubo
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Patent number: 11732319Abstract: Proposed is a non-oriented electrical steel sheet being low in iron loss and excellent in tensile strength and fatigue strength, which has a chemical composition comprising C: not more than 0.005 mass %, Si: 3 to 5 mass %, Mn: not more than 5 mass %, P: not more than 0.1 mass %, S: not more than 0.01 mass %, Al: not more than 3 mass %, N: not more than 0.005 mass %, Zn: 0.0005 mass % to 0.003 mass %, and the remainder being Fe and inevitable impurities, an average crystal grain size being not more than 40 ?m, the number of the inclusions having a diameter of not less than 5 ?m being not more than 5/mm2, a tensile strength being not less than 600 MPa, and the fatigue strength being not less than 450 MPa.Type: GrantFiled: December 10, 2019Date of Patent: August 22, 2023Assignee: JFE Steel CorporationInventors: Yoshihiko Oda, Yoshiaki Zaizen, Tomoyuki Okubo, Takaaki Tanaka, Yukino Miyamoto
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Publication number: 20230257860Abstract: Provided is a method of easily producing a non-oriented electrical steel sheet that contains substantially no Al and contains large amounts of Si and Mn and has low iron loss, comprising hot rolling a slab having a specified chemical composition to obtain a hot-rolled sheet; coiling the hot-rolled sheet; cold rolling the hot-rolled sheet once or twice with intermediate annealing being performed therebetween, to obtain a cold-rolled sheet; and subjecting the cold-rolled sheet to final annealing, wherein the hot-rolled sheet after the hot rolling is cooled at an average cooling rate from 800° C. to 650° C. of 30° C./s or more, and thereafter the coiling is performed at 650° C. or less.Type: ApplicationFiled: April 7, 2023Publication date: August 17, 2023Applicant: JFE STEEL CORPORATIONInventors: Masanori UESAKA, Yoshiaki ZAIZEN, Tomoyuki OKUBO, Hiroaki NAKAJIMA, Yoshihiko ODA
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Patent number: 11718891Abstract: A non-oriented electrical steel sheet with an average magnetostriction ?p-p at 400 Hz and 1.0 T of not more than 4.5×10?6, and area ratio of recrystallized grains at a section in rolling direction of steel sheet of 40 to 95% and an average grain size of 10 to 40 ?m is obtained by subjecting a steel slab containing, in mass %, C: not more than 0.005%, Si: 2.8 to 6.5%, Mn: 0.05 to 2.0%, Al: not more than 3.0%, P: not more than 0.20%, S: not more than 0.005%, N: not more than 0.005%, Ti: not more than 0.003%, V: not more than 0.005% and Nb: not more than 0.005% and satisfying Si-2Al—Mn?0 to hot rolling, hot-band annealing, cold rolling and finish annealing under adequate cold rolling and finish annealing conditions, and a motor core is manufactured by such a steel sheet.Type: GrantFiled: October 31, 2022Date of Patent: August 8, 2023Assignee: JFE STEEL CORPORATIONInventors: Yoshiaki Zaizen, Tomoyuki Okubo, Yoshihiko Oda, Yukino Miyamoto
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Patent number: 11649532Abstract: Provided is a non-oriented electrical steel sheet that contains substantially no Al and contains large amounts of Si and Mn and has low iron loss, comprising a chemical composition containing C: 0.0050% or less, Si: 2.0% or more and 6.0% or less, Mn: 1.0% or more and 3.0% or less, P: 0.20% or less, S: 0.0050% or less, N: 0.0050% or less, Al: 0.0050% or less, and one or more selected from B: 0.0001% or more and 0.0050% or less, Nb: 0.0001% or more and 0.0050% or less, and V: 0.0005% or more and 0.0500% or less, with a balance consisting of Fe and inevitable impurities, wherein a number density of Si—Mn nitrides with an average diameter of 50 nm or more and 500 nm or less is 1 or less per ?m3.Type: GrantFiled: May 20, 2019Date of Patent: May 16, 2023Assignee: JFE STEEL CORPORATIONInventors: Masanori Uesaka, Yoshiaki Zaizen, Tomoyuki Okubo, Hiroaki Nakajima, Yoshihiko Oda
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Publication number: 20230065674Abstract: A non-oriented electrical steel sheet with an average magnetostriction ?p-p at 400 Hz and 1.0 T of not more than 4.5×10?6, and area ratio of recrystallized grains at a section in rolling direction of steel sheet of 40 to 95% and an average grain size of 10 to 40 ?m is obtained by subjecting a steel slab containing, in mass %, C: not more than 0.005%, Si: 2.8 to 6.5%, Mn: 0.05 to 2.0%, Al: not more than 3.0%, P: not more than 0.20%, S: not more than 0.005%, N: not more than 0.005%, Ti: not more than 0.003%, V: not more than 0.005% and Nb: not more than 0.005% and satisfying Si-2Al-Mn?0 to hot rolling, hot-band annealing, cold rolling and finish annealing under adequate cold rolling and finish annealing conditions, and a motor core is manufactured by such a steel sheet.Type: ApplicationFiled: October 31, 2022Publication date: March 2, 2023Applicant: JFE STEEL CORPORATIONInventors: Yoshiaki ZAIZEN, Tomoyuki OKUBO, Yoshihiko ODA, Yukino MIYAMOTO
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Patent number: 11525169Abstract: A non-oriented electrical steel sheet with an average magnetostriction ?p-p at 400 Hz and 1.0 T of not more than 4.5×10?6, and area ratio of recrystallized grains at a section in rolling direction of steel sheet of 40 to 95% and an average grain size of 10 to 40 ?m is obtained by subjecting a steel slab containing, in mass %, C: not more than 0.005%, Si: 2.8 to 6.5%, Mn: 0.05 to 2.0%, Al: not more than 3.0%, P: not more than 0.20%, S: not more than 0.005%, N: not more than 0.005%, Ti: not more than 0.003%, V: not more than 0.005% and Nb: not more than 0.005% and satisfying Si—2Al—Mn?0 to hot rolling, hot-band annealing, cold rolling and finish annealing under adequate cold rolling and finish annealing conditions, and a motor core is manufactured by such a steel sheet.Type: GrantFiled: July 16, 2019Date of Patent: December 13, 2022Assignee: JFE STEEL CORPORATIONInventors: Yoshiaki Zaizen, Tomoyuki Okubo, Yoshihiko Oda, Yukino Miyamoto
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Publication number: 20220393520Abstract: Provided are a motor core having excellent fatigue resistance and a method of manufacturing the motor core at a low cost. The motor core that is an electrical-steel-sheet-stacked body has an outer peripheral surface in which an appearance ratio of recrystallized grains with a grain size of 15 ?m or less is 70% or more of a sheet thickness of the motor core.Type: ApplicationFiled: November 18, 2020Publication date: December 8, 2022Applicant: JFE STEEL CORPORATIONInventors: Takaaki TANAKA, Tomoyuki OKUBO, Yoshihiko ODA
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Publication number: 20220372600Abstract: A non-oriented electrical steel sheet produced by hot-rolling a steel slab containing Si: 2.8 to 6.5 mass % and Zn: 0.0005 to 0.0050 mass % followed by cold rolling and finish annealing, a coating agent containing at least one element from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi is applied to the surface after annealing forming an insulation coating with nitriding-suppressing ability. Alternatively, an intermediate layer containing at least one element from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi and having a nitriding-suppressing ability forms on the steel sheet iron matrix after the annealing and forms an insulation coating, without above elements, on the intermediate layer thus obtaining a non-oriented electrical steel sheet wherein a high strength rotor core with and stator core with excellent magnetic is simultaneously obtained, and a motor core including a stator core and rotor core from the steel sheet.Type: ApplicationFiled: October 12, 2020Publication date: November 24, 2022Applicant: JFE STEEL CORPORATIONInventors: Yoshiaki ZAIZEN, Nobuko NAKAGAWA, Yoshihiko ODA, Tomoyuki OKUBO, Chiyoko TADA
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Publication number: 20220375667Abstract: Provides is a non-oriented electrical steel sheet suitable for use in a rotor of an IPM motor that has excellent magnetic flux density B50 and high-frequency iron loss properties, high tensile strength and fatigue strength, and little variation in tensile strength. The non-oriented electrical steel sheet has a predetermined steel sheet chemical composition and a microstructure in which a ratio of non-recrystallized microstructure is 5% or more and 70% or less and the number of inclusion having a diameter of 5 ?m or more is not more than 5 counts/mm2.Type: ApplicationFiled: May 13, 2020Publication date: November 24, 2022Applicant: JFE STEEL CORPORATIONInventors: Yoshihiko ODA, Yoshiaki ZAIZEN, Tomoyuki OKUBO, Takaaki TANAKA, Yukino MIYAMOTO
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Publication number: 20220359108Abstract: Provided is a non-oriented electrical steel sheet having an average crystal grain size of crystal grains being not more than 80 ?m, an area ratio of crystal grains having a grain size of not less than 1.5 times the average crystal grain size being not less than 10%; and an area ratio of crystal grains having aspect ratios of not more than 0.3 being not more than 20%, by subjecting a steel raw material containing, in mass %, C: not more than 0.005%, Si: 2.0 to 5.0%, Mn: 0.05 to 5.0%, Al: not more than 3.0%, and Zn: 0.0003 to 0.0050% to hot rolling, cold rolling, and cold-rolled sheet annealing and by heating the cold-rolled sheet to an annealing temperature between 700 to 850° C. at the average heating rate between 500 and 700° C. in a heating process of the cold-rolled sheet annealing to be not less than 10° C./s.Type: ApplicationFiled: July 7, 2020Publication date: November 10, 2022Applicant: JFE Steel CorporationInventors: Takaaki Tanaka, Tomoyuki Okubo, Yoshiaki Zaizen, Yoshihiko Oda, Yukino Miyamoto
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Publication number: 20220278566Abstract: In the production of a non-oriented electrical steel sheet by subjecting a steel slab having a certain component composition to a hot rolling, a hot-band annealing, a cold rolling and a finish annealing, the conditions of the finish annealing are controlled such that a yield stress of the steel sheet after the finish annealing is not less than 480 MPa. Also, when a motor core is produced by using the above steel sheet, there can be provided a non-oriented electrical steel sheet capable of producing a rotor core and a stator core as the same raw material where the stator core is subjected to a stress relief annealing at a soaking temperature of 780 to 950° C. in an atmosphere having a nitrogen content of not more than 30 vol % and a dew point of not higher than ?20° C., while a motor core is produced with such a steel sheet.Type: ApplicationFiled: June 15, 2020Publication date: September 1, 2022Applicant: JFE Steel CorporationInventors: Yoshiaki Zaizen, Yoshihiko Oda, Tomoyuki Okubo, Takaaki Tanaka, Yukino Miyamoto
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Patent number: 11404189Abstract: A non-oriented electrical steel sheet produced by hot rolling a steel slab containing, by mass %, C: not more than 0.0050, Si: 3.2 to 4.5%, Mn: 0.1 to 2.0%, P: not more than 0.020%, As: not more than 0.0030%, Sn+Sb: 0.005 to 0.10%, and one or two elements selected from Mo and W by a content ranging from 0.0020 to 0.10% in total, subjecting the resultant steel sheet to one cold rolling or two or more cold rollings including an intermediate annealing therebetween to achieve a final sheet thickness, and then subjecting the cold rolled sheet to finish annealing, a N2 content in an atmosphere in the finish annealing is set to not more than 20 vol %, and average strain rate in the first pass is set to not more than 4/sec, allowing the cold rolling property to improve with no degradation in magnetic property and no decrease in productivity.Type: GrantFiled: May 8, 2018Date of Patent: August 2, 2022Assignee: JFE STEEL CORPORATIONInventors: Tomoyuki Okubo, Yoshiaki Zaizen, Masanori Uesaka, Yoshihiko Oda
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Patent number: 11286537Abstract: According to the disclosure, it is possible to increase the magnetic flux density and reduce iron loss by setting a chemical composition containing, by mass %, C: 0.0050% or less, Si: 1.50% or more and 4.00% or less, Al: 0.500% or less, Mn: 0.10% or more and 5.00% or less, S: 0.0200% or less, P: 0.200% or less, N: 0.0050% or less, O: 0.0200% or less, and at least one of Sb: 0.0010% or more and 0.10% or less, and Sn: 0.0010% or more and 0.10% or less, with the balance being Fe and inevitable impurities, an Ar3 transformation temperature of 700° C. or higher, a grain size of 80 ?m or more and 200 ?m or less, and a Vickers hardness of 140 HV or more and 230 HV or less.Type: GrantFiled: January 12, 2018Date of Patent: March 29, 2022Assignee: JFE STEEL CORPORATIONInventors: Yoshihiko Oda, Tomoyuki Okubo, Yoshiaki Zaizen, Masanori Uesaka
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Publication number: 20220064751Abstract: In a production of a non-oriented electrical steel sheet comprising subjecting a slab containing a particular composition to a hot rolling, a hot-band annealing, a cold rolling to form a cold-rolled sheet and a finish annealing, a rolling reduction of a final finish rolling pass in the hot rolling is not less than 10%, and a coiling temperature is not higher than 620° C., and a soaking temperature in the finish annealing is 600 to 800° C. to achieve such properties that a recrystallization ratio is less than 100% as an area ratio, a strength C is not less than 2.0 and a strength difference C-D is not more than 2.0, where C is a strength at ?=0° and ?1=0° and D is a strength at ?=20° and ?1=0° in a section of ?2=45° of ODF obtained in a central layer of a sheet thickness.Type: ApplicationFiled: January 22, 2020Publication date: March 3, 2022Applicant: JFE Steel CorporationInventors: Tomoyuki Okubo, Takaaki Tanaka, Yoshiaki Zaizen, Yoshihiko Oda