Patents by Inventor Tomoyuki Uezono

Tomoyuki Uezono has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11929489
    Abstract: A manufacturing method for an electrode plate and an electrode plate are provided. The method includes deposition-layer forming to form a deposition layer in which active material particles and binder particles are deposited on a surface of a current collecting foil and heat pressing to form an electrode layer on the surface of the current collecting foil by heating and compressing a deposition-layer-formed current collecting foil having the deposition layer on the surface of the current collecting foil. The deposition layer includes a first deposition layer placed on a side of the current collecting foil and a second deposition layer constituting a surface of the deposition layer. The deposition-layer forming includes forming the deposition layer in which a content rate of the binder particles in the second deposition layer is lower than a content rate of the binder particles in the first deposition layer.
    Type: Grant
    Filed: February 3, 2022
    Date of Patent: March 12, 2024
    Assignees: PRIME PLANET ENERGY & SOLUTIONS, INC., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Sokichi Okubo, Tomoyuki Uezono, Momoka Miyajima, Nagisa Shimasaki, Masaki Watanabe, Miyuki Matsuyama
  • Publication number: 20230381809
    Abstract: (a) An aerosol including an active material, a binder, and a gas is made. (b) A film-like flow of the aerosol is formed. (c) An electrically-charged region is formed by corona discharge. (d) The film-like flow passes through the electrically-charged region. (e) The film-like flow is introduced into an electric field after passing through the electrically-charged region. In the electric field, an active material layer is formed by adhering a solid component of the film-like flow onto a surface of a substrate by electrostatic force.
    Type: Application
    Filed: August 9, 2023
    Publication date: November 30, 2023
    Inventors: Tomoyuki UEZONO, Momoka ODA
  • Publication number: 20230299258
    Abstract: An electric field is formed between a substrate and a screen by applying a first voltage to the substrate and applying a second voltage to the screen. Coating powder is introduced into the electric field through the screen. An electrode is manufactured by causing the coating powder to adhere to the substrate. The first voltage has a polarity opposite to a polarity of the second voltage. When the coating powder passes through the screen, the coating powder comes into contact with the screen to apply a charge to the coating powder. The coating powder flies in the electric field by an electrostatic force to reach the substrate. An angle between a flight direction of the coating powder and a vertically downward direction is 90 degrees to 270 degrees.
    Type: Application
    Filed: January 9, 2023
    Publication date: September 21, 2023
    Inventors: Tomoyuki UEZONO, Momoka ODA, Yuuta ABE
  • Publication number: 20230155115
    Abstract: The first coating material adheres to the surface of the substrate to form a first layer. A first pressing force is applied to the first layer to compress the first layer. The second coating material adheres to the surface of the first layer after compression, thereby forming the second layer. A second pressing force is applied to the second layer to compress the second layer. An active material layer including a first layer and a second layer is formed. The second coating material is dry. The first coating material and the second coating material each independently include an active material and a binder.
    Type: Application
    Filed: November 10, 2022
    Publication date: May 18, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Momoka ODA, Tomoyuki UEZONO
  • Publication number: 20230134433
    Abstract: (a) An aerosol including an active material, a binder, and a gas is made. (b) A film-like flow of the aerosol is formed. (c) An electrically-charged region is formed by corona discharge. (d) The film-like flow passes through the electrically-charged region. (e) The film-like flow is introduced into an electric field after passing through the electrically-charged region. In the electric field, an active material layer is formed by adhering a solid component of the film-like flow onto a surface of a substrate by electrostatic force.
    Type: Application
    Filed: October 20, 2022
    Publication date: May 4, 2023
    Inventors: Tomoyuki UEZONO, Momoka ODA
  • Publication number: 20230109122
    Abstract: An aerosol including an active material powder, a binder, and a gas is prepared. An electric field is formed between a substrate and a porous electrode. The aerosol is electrically charged. The aerosol after the electrically charging is introduced into the electric field. The aerosol passes through the porous electrode and thereby the aerosol is introduced into the electric field. At the time of the aerosol passing through the porous electrode, the aerosol comes into contact with the porous electrode and thereby the aerosol is electrically charged. In the electric field, the aerosol after the electrically charging flies toward the substrate due to electrostatic force. The aerosol adheres to a surface of the substrate and thereby an active material layer is formed.
    Type: Application
    Filed: June 28, 2022
    Publication date: April 6, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoyuki UEZONO, Momoka ODA
  • Publication number: 20230027943
    Abstract: Granules including an active material powder and a binder are prepared. The granules are supplied onto a surface of a roller. The granules are electrically charged. The granules are transferred from a first region to a second region by way of rotation of the roller. A first electric field is formed between the second region and a third region to allow the granules to fly from the second region toward the third region. A second electric field is formed between the third region and a substrate to allow the granules to fly from the third region toward the substrate.
    Type: Application
    Filed: July 8, 2022
    Publication date: January 26, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoyuki UEZONO, Momoka ODA
  • Publication number: 20220352490
    Abstract: A method for producing an electrode sheet includes roll-pressing an uncompressed electrode sheet including a current collecting foil and an uncompressed electrode layer formed thereon and made from composite particles including active material particles and binder particles, by feeding the uncompressed electrode sheet to pass through a gap between first and second rolls to compress, and heating the sheet so that the active material particles are bonded to each other and also to the current collecting foil. A first outer peripheral surface temperature of the first roll contacting the foil falls within a temperature range from a binder-resin melting start temperature +5° C. to +25° C., and a second outer peripheral surface temperature of the second roll contacting the uncompressed electrode layer is lower than the first outer peripheral surface temperature and further falls within a temperature range not exceeding the melting start temperature +5° C.
    Type: Application
    Filed: April 27, 2022
    Publication date: November 3, 2022
    Inventors: Sokichi OKUBO, Tomoyuki UEZONO, Momoka MIYAJIMA, Nagisa SHIMASAKI, Miyuki MATSUYAMA
  • Publication number: 20220320521
    Abstract: A negative electrode plate is provided with a current collecting foil and an active material layer. The active material layer formed on the current collecting foil includes flake graphite particles and a binder resin in a manner that the flake graphite particles are bound to one another and the flake graphite particles and the current collecting foil are bound by the heat-melted binder resin, and a peak intensity ratio by an XRD analysis of the active material layer is 130 or less.
    Type: Application
    Filed: March 7, 2022
    Publication date: October 6, 2022
    Inventors: Tomoyuki UEZONO, Sokichi OKUBO, Momoka MIYAJIMA
  • Publication number: 20220271270
    Abstract: A manufacturing method for an electrode plate and an electrode plate are provided. The method includes deposition-layer forming to form a deposition layer in which active material particles and binder particles are deposited on a surface of a current collecting foil and heat pressing to form an electrode layer on the surface of the current collecting foil by heating and compressing a deposition-layer-formed current collecting foil having the deposition layer on the surface of the current collecting foil. The deposition layer includes a first deposition layer placed on a side of the current collecting foil and a second deposition layer constituting a surface of the deposition layer. The deposition-layer forming includes forming the deposition layer in which a content rate of the binder particles in the second deposition layer is lower than a content rate of the binder particles in the first deposition layer.
    Type: Application
    Filed: February 3, 2022
    Publication date: August 25, 2022
    Inventors: Sokichi OKUBO, Tomoyuki UEZONO, Momoka MIYAJIMA, Nagisa SHIMASAKI, Masaki WATANABE, Miyuki MATSUYAMA
  • Publication number: 20220246916
    Abstract: A positive active material composite particle of the present disclosure includes a positive active material particle, a conductive particle existing on a surface of the positive active material particle and having a smaller diameter than the positive active material particle, and a binder resin bonding the surface of the positive active material particle and the conductive particle on the surface of the positive active material particle. A positive electrode sheet of the present disclosure includes a positive active material mixture layer formed on a current collecting member by a dry process using the positive active material composite particle.
    Type: Application
    Filed: January 13, 2022
    Publication date: August 4, 2022
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Tomoyuki UEZONO, Sokichi OKUBO, Momoka MIYAJIMA
  • Patent number: 11401397
    Abstract: The disclosure provides a very simple and convenient method for producing a porous material of a water-soluble polymer. The herein disclosed method for producing a porous material of a water-soluble polymer includes a step of preparing an emulsion containing a water-soluble polymer, water, and a dispersoid, wherein the water-soluble polymer is dissolved and the dispersoid is dispersed in the emulsion, and a step of evaporating and thereby removing the water and the dispersoid from the emulsion. The boiling point of the dispersoid is higher than the boiling point of water. The solubility of the water-soluble polymer in the dispersoid is lower than the solubility of the water-soluble polymer in water.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: August 2, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Akio Minakuchi, Tomoyuki Uezono, Hiroshi Uyama, Chiaki Yoshizawa
  • Publication number: 20220190309
    Abstract: A method for producing an electrode sheet includes heating before pressing to heat the electrode sheet to soften or melt binder particles contained in an electrode mixture layer and roll-pressing the electrode sheet heated in the heating before pressing by use of first and second rolls. In the roll-pressing, the temperature of an outer peripheral surface of a first roll with which an outer surface of the electrode mixture layer of the electrode sheet contacts is set lower than the temperature of an outer peripheral surface of the second roll, and the electrode sheet is roll-pressed so that an adhesive strength of binder particles in the electrode mixture layer to the first roll is reduced lower than an adhesive strength of the binder particles to a current collecting foil.
    Type: Application
    Filed: December 13, 2021
    Publication date: June 16, 2022
    Inventors: Tomoyuki UEZONO, Sokichi OKUBO, Momoka MIYAJIMA, Nagisa SHIMASAKI, Masaki WATANABE, Miyuki MATSUYAMA
  • Patent number: 11267946
    Abstract: The disclosure provides a very simple and convenient method for producing a porous material of a water-soluble polymer. The herein disclosed method for producing a porous material of a water-soluble polymer includes a step of preparing a solution in which a water-soluble polymer is dissolved in a mixed solvent of water mixed with a solvent having a boiling point higher than that of water, and a step of evaporating and thereby removing the mixed solvent from the solution. The solubility of the water-soluble polymer in the solvent having a boiling point higher than that of water is lower than the solubility of the water-soluble polymer in water. Voids are formed, in the step of evaporating and thereby removing the mixed solvent, by the solvent having a boiling point higher than that of water.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: March 8, 2022
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Akio Minakuchi, Tomoyuki Uezono, Hiroshi Uyama, Chiaki Yoshizawa
  • Patent number: 10971782
    Abstract: The method of the present disclosure includes: preparing a solution containing a water-soluble polymer dissolved in a mixed solvent containing water admixed with a first solvent having a higher boiling point than that of the water; applying the solution in a film form to a surface of an electrode to form a coating made of the solution on the surface of the electrode; and removing the mixed solvent from the coating by vaporization such that a porous separator layer made of the water-soluble polymer is formed on the surface of the electrode while a plurality of pores are formed in an inside of the coating due to removal of the first solvent. The solubility of the water-soluble polymer in the first solvent is lower than that of the water-soluble polymer in the water.
    Type: Grant
    Filed: July 31, 2019
    Date of Patent: April 6, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Akio Minakuchi, Tomoyuki Uezono, Kohei Matsunobu
  • Publication number: 20200044217
    Abstract: The method of the present disclosure includes: preparing a solution containing a water-soluble polymer dissolved in a mixed solvent containing water admixed with a first solvent having a higher boiling point than that of the water; applying the solution in a film form to a surface of an electrode to form a coating made of the solution on the surface of the electrode; and removing the mixed solvent from the coating by vaporization such that a porous separator layer made of the water-soluble polymer is formed on the surface of the electrode while a plurality of pores are formed in an inside of the coating due to removal of the first solvent. The solubility of the water-soluble polymer in the first solvent is lower than that of the water-soluble polymer in the water.
    Type: Application
    Filed: July 31, 2019
    Publication date: February 6, 2020
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Akio MINAKUCHI, Tomoyuki UEZONO, Kohei MATSUNOBU
  • Publication number: 20190367700
    Abstract: The disclosure provides a very simple and convenient method for producing a porous material of a water-soluble polymer. The herein disclosed method for producing a porous material of a water-soluble polymer includes a step of preparing an emulsion containing a water-soluble polymer, water, and a dispersoid, wherein the water-soluble polymer is dissolved and the dispersoid is dispersed in the emulsion, and a step of evaporating and thereby removing the water and the dispersoid from the emulsion. The boiling point of the dispersoid is higher than the boiling point of water. The solubility of the water-soluble polymer in the dispersoid is lower than the solubility of the water-soluble polymer in water.
    Type: Application
    Filed: May 29, 2019
    Publication date: December 5, 2019
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, OSAKA UNIVERSITY
    Inventors: Akio MINAKUCHI, Tomoyuki UEZONO, Hiroshi UYAMA, Chiaki YOSHIZAWA
  • Publication number: 20190367699
    Abstract: The disclosure provides a very simple and convenient method for producing a porous material of a water-soluble polymer. The herein disclosed method for producing a porous material of a water-soluble polymer includes a step of preparing a solution in which a water-soluble polymer is dissolved in a mixed solvent of water mixed with a solvent having a boiling point higher than that of water, and a step of evaporating and thereby removing the mixed solvent from the solution. The solubility of the water-soluble polymer in the solvent having a boiling point higher than that of water is lower than the solubility of the water-soluble polymer in water. Voids are formed, in the step of evaporating and thereby removing the mixed solvent, by the solvent having a boiling point higher than that of water.
    Type: Application
    Filed: May 29, 2019
    Publication date: December 5, 2019
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, OSAKA UNIVERSITY
    Inventors: Akio MINAKUCHI, Tomoyuki UEZONO, Hiroshi UYAMA, Chiaki YOSHIZAWA
  • Patent number: 10497931
    Abstract: A manufacturing method of a lithium ion secondary battery includes: forming a first mixture by mixing powder of a first electrode material, which is one of the active material and the conductive material, with powder of trilithium phosphate; forming a second mixture by mixing the first mixture with powder of a second electrode material which is the other one of the active material and the conductive material; forming a wet granulated body by mixing the second mixture with the binder and a solvent; and forming the active material layer by attaching the wet granulated body to the surface of the current collector foil.
    Type: Grant
    Filed: March 9, 2017
    Date of Patent: December 3, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoyuki Uezono, Tomoya Mesuda, Kunihiko Hayashi
  • Patent number: 9917306
    Abstract: A manufacturing method of an electrode according to the invention includes: a process of forming wet granules by stirring a mixture of an electrode active material, a binding material, and a solvent; and a process of forming an electrode material layer on a current collector by rolling the wet granules. The process of forming the wet granules includes: a process of granulating the electrode active material by stirring the mixture at a first stirring speed; and a process of stirring the granulated electrode active material at a second stirring speed that is faster than the first stirring speed so as to be refined to an average particle size of 400 ?m or smaller. A stirring time at the second stirring speed is shorter than a stirring time at the first stirring speed and is shorter than 5 seconds.
    Type: Grant
    Filed: January 12, 2016
    Date of Patent: March 13, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoyuki Uezono, Katsushi Enokihara