Abstract: Disclosed are thermoplastic vulcanizates comprising a plastic phase and a rubber phase and process for preparing such thermoplastic vulcanizates, wherein the plastic phase comprises a thermoplastic polymer and the rubber phase comprises a brominated poly(isobutylene-co-para-methylstyrene) rubber.

Abstract: Disclosed is a thermoplastic vulcanizate composition with a dispersed phase of a rubber, partially cured in a phenolic resin curing agent, and a continuous thermoplastic phase including at least one thermoplastic polymer, where the composition has one or more of the following properties: (i) an epoxidized soy bean oil is added after the partial curing of the rubber phase; (ii) a combination of an alkyl radical scavenger and an alkyl phosphite is added during the partial curing of the rubber phase; (iii) the thermoplastic phase has ?10 wt % polypropylene having a heat of fusion >80 J/g, and the composition includes (a) stannous chloride; (b) a non-basic hindered amine light stabilizer; and/or (c) both (a) and (b); and (iv) where (i) to (iii) include carbon black in the composition.

Abstract: Disclosed are thermoplastic vulcanizates comprising a plastic phase and a rubber phase and process for preparing such thermoplastic vulcanizates, wherein the plastic phase comprises a thermoplastic polymer and the rubber phase comprises a hydrogenated carboxylated nitrile rubber.

Abstract: Disclosed are thermoplastic vulcanizates comprising a plastic phase and a rubber phase and process for preparing such thermoplastic vulcanizates, wherein the plastic phase comprises a thermoplastic polymer and the rubber phase comprises an acrylate or ethylene acrylate rubber.

Abstract: Disclosed are thermoplastic vulcanizates comprising a plastic phase and a rubber phase and process for preparing such thermoplastic vulcanizates, wherein the plastic phase comprises a thermoplastic polymer and the rubber phase comprises a carboxylated nitrile rubber.

Abstract: Disclosed is a thermoplastic vulcanizate composition with a dispersed phase of a rubber, partially cured in a phenolic resin curing agent, and a continuous thermoplastic phase including at least one thermoplastic polymer, where the composition has one or more of the following properties: (i) an epoxidized soy bean oil is added after the partial curing of the rubber phase; (ii) a combination of an alkyl radical scavenger and an alkyl phosphite is added during the partial curing of the rubber phase; (iii) the thermoplastic phase has ?10 wt % polypropylene having a heat of fusion >80 J/g, and the composition includes (a) stannous chloride; (b) a non-basic hindered amine light stabilizer; and/or (c) both (a) and (b); and (iv) where (i) to (iii) include carbon black in the composition.

Abstract: In one or more embodiments of this invention, TPE compositions having between 55 and 85 Shore A hardness and having good adhesion to metal substrates, are produced by blending an amount of unsaturated carboxylic acid functionalized thermoplastic resin with a very soft TPV, namely, a TPV base having a hardness of 45 Shore A or less.

Abstract: Methods for making a crosslinked elastomeric composition and articles made of the same are provided. In at least one specific embodiment, an elastomeric composition comprising at least one propylene-based polymer is blended with at least one component selected from the group consisting of multifunctional acrylates, multifunctional methacrylates, functionalized polybutadiene resins, functionalized cyanurate, and allyl isocyanurate; and blended with at least one component selected from the group consisting of hindered phenols, phosphites, and hindered amines. The propylene-based polymer can include propylene derived units and one or more dienes, and have a triad tacticity of from 50% to 99% and a heat of fusion of less than 80 J/g. The blended composition can then be extruded and crosslinked. The extruded polymer can be crosslinked using electron beam radiation having an e-beam dose of about 100 KGy or less. The crosslinked polymers are particularly useful for making fibers and films.

Abstract: Provided are TPV formulations having beneficial properties, such as scratch resistance, improved bondability, e.g., nylon bondability, and improved processability. Preferred TPVs provide lower density, lower cost, and good extrusion capabilities compared to conventional formulations. Sealing systems may be prepared with the TPVs described above. An exemplary automotive sealing system includes a sealant foot and a sealant lip.

Abstract: Thermoplastic vulcanizate compositions having good adhesion to unheated polar substrates include an amount of functionalized polyolefin that comprises greater than 80% of the total polyolefin of the TPV. The functional group may be an anhydride. Exemplary TPVs may further include polyamide, and an elastomer, which may include one or more of conjugated diene rubber, unsaturated styrenic triblock copolymer rubber, hydrogenated styrenic triblock copolymer rubber, ethylene/alpha-olefin rubber, and ethylene/alpha-olefin/non-conjugated diene rubber. The TPVs may have hardness values of less than 85 Shore A and peel forces with respect to unheated polar substrates of greater than 15 pli. Articles comprising polar substrates and TPVs are also taught.

Abstract: Provided in one aspect is a method of melt blending comprising providing an extruder possessing addition points from a zero point to a 100 point the length of the extruder; adding at least one thermoplastic and at least one curable polymer at the zero to 10 point of the extruder; adding at least one silicone hydride at the 5 to 30 point of the extruder; adding at least one metal catalyst at the 20 to 60 point of the extruder, with the proviso that the metal catalyst is added at least 5 points farther down the extruder than the silicone hydride. Provided in another aspect is a hydrosilylation curative composition comprising a silicone hydride having the formula wherein H is hydrogen, and each R? is independently selected from hydrogen and C1 to C10 alkyl groups; R? is selected from C1 to C10 alkyl groups; n is an integer from 5 to 45; and m is an integer from 5 to 45.

Abstract: Methods for making a crosslinked elastomeric composition and articles made of the same are provided. In at least one specific embodiment, an elastomeric composition comprising at least one propylene-based polymer is blended with at least one component selected from the group consisting of multifunctional acrylates, multifunctional methacrylates, functionalized polybutadiene resins, functionalized cyanurate, and allyl isocyanurate; and blended with at least one component selected from the group consisting of hindered phenols, phosphites, and hindered amines. The propylene-based polymer can include propylene derived units and one or more dienes, and have a triad tacticity of from 50% to 99% and a heat of fusion of less than 80 J/g. The blended composition can then be extruded and crosslinked. The extruded polymer can be crosslinked using electron beam radiation having an e-beam dose of about 100 KGy or less. The crosslinked polymers are particularly useful for making fibers and films.

Abstract: Methods for making a crosslinked elastomeric composition and articles made of the same are provided. In at least one specific embodiment, an elastomeric composition comprising at least one propylene-based polymer is blended with at least one component selected from the group consisting of multifunctional acrylates, multifunctional methacrylates, functionalized polybutadiene resins, functionalized cyanurate, and allyl isocyanurate; and blended with at least one component selected from the group consisting of hindered phenols, phosphites, and hindered amines. The propylene-based polymer can include propylene derived units and one or more dienes, and have a triad tacticity of from 50% to 99% and a heat of fusion of less than 80 J/g. The blended composition can then be extruded and crosslinked. The extruded polymer can be crosslinked using electron beam radiation having an e-beam dose of about 100 KGy or less. The crosslinked polymers are particularly useful for making fibers and films.

Abstract: A thermoplastic vulcanizate comprising a dynamically-cured rubber, where the rubber is selected from the group consisting of ethylene-propylene-non-conjugated diene rubber, propylene-based rubbery copolymers with units derived from non-conjugated diene monomers, butyl rubber and styrene-butadiene rubber, where dynamic vulcanization is effected with a phenolic resin or a silicon-containing curative, and where the rubber is dynamically cured to an extent where greater than 94% by weight of the rubber is insoluble in cyclohexane at 23° C., and from about 25 to about 250 parts by weight of a thermoplastic polymer phase per 100 parts by weight rubber, where about 85% to about 50% by weight of the thermoplastic polymer phase includes a propylene-based polymer, and where from about 15% to about 50% by weight of the thermoplastic polymer phase includes a butene-1-based polymer.

Abstract: A thermoplastic vulcanizate comprising a dynamically-cured rubber, where the rubber is selected from the group consisting of ethylene-propylene-non-conjugated diene rubber, propylene-based rubbery copolymers with units derived from non-conjugated diene monomers, and butyl rubber, where dynamic vulcanization is effected with a phenolic resin or a silicon-containing curative, and where the rubber is dynamically cured to an extent where greater than 94% by weight of the rubber is insoluble in cyclohexane at 23° C., and from about 25 to about 250 parts by weight of a thermoplastic polymer phase per 100 parts by weight rubber, where from about 75% to about 100% by weight of said thermoplastic polymer phase includes a butene-1-based polymer.

Abstract: Methods for making a crosslinked elastomeric composition and articles made of the same are provided. In at least one specific embodiment, an elastomeric composition comprising at least one propylene-based polymer is blended with at least one component selected from the group consisting of multifunctional acrylates, multifunctional methacrylates, functionalized polybutadiene resins, functionalized cyanurate, and allyl isocyanurate; and blended with at least one component selected from the group consisting of hindered phenols, phosphites, and hindered amines. The propylene-based polymer can include propylene derived units and one or more dienes, and have a triad tacticity of from 50% to 99% and a heat of fusion of less than 80 J/g. The blended composition can then be extruded and crosslinked. The extruded polymer can be crosslinked using electron beam radiation having an e-beam dose of about 100 KGy or less. The crosslinked polymers are particularly useful for making fibers and films.

Abstract: Provided in one aspect is a method of melt blending comprising providing an extruder possessing addition points from a zero point to a 100 point the length of the extruder; adding at least one thermoplastic and at least one curable polymer at the zero to 10 point of the extruder; adding at least one silicone hydride at the 5 to 30 point of the extruder; adding at least one metal catalyst at the 20 to 60 point of the extruder, with the proviso that the metal catalyst is added at least 5 points farther down the extruder than the silicone hydride. Provided in another aspect is a hydrosilylation curative composition comprising a silicone hydride having the formula wherein H is hydrogen, and each R? is independently selected from hydrogen and C1 to C10 alkyl groups; R? is selected from C1 to C10 alkyl groups; n is an integer from 5 to 45; and m is an integer from 5 to 45.

Abstract: The compression set [(70° C., 22 hr), (100° C., 22 hr)] of TPVs can be improved by substituting, within their respective constituent plastic phase, all or portions of polyolefins having a high melting point, with polyolefins having lower melting point (Tm from between 115° C. to 140° C.). Exemplary polyolefins having melting points in this range include homopolyethylene, syndiotactic polypropylene, and isotactic poly(1-butene). Composition and methods of formulating thermoplastic vulcanizates to achieve an improved high temperature (between 70° C. 100° C.) compression set by selecting between suitable polyolefins on the basis of melting point temperature and substituting from 30% to 100% of high melting point polyolefins with low melting point polyolefins in the plastic phase are taught.

Abstract: A thermoplastic vulcanizate comprising a dynamically-cured rubber, where the rubber is selected from the group consisting of ethylene-propylene-non-conjugated diene rubber, propylene-based rubbery copolymers with units derived from non-conjugated diene monomers, butyl rubber and styrene-butadiene rubber, where dynamic vulcanization is effected with a phenolic resin or a silicon-containing curative, and where the rubber is dynamically cured to an extent where greater than 94% by weight of the rubber is insoluble in cyclohexane at 23° C., and from about 25 to about 250 parts by weight of a thermoplastic polymer phase per 100 parts by weight rubber, where about 85% to about 50% by weight of the thermoplastic polymer phase includes a propylene-based polymer, and where from about 15% to about 50% by weight of the thermoplastic polymer phase includes a butene-1-based polymer.

Abstract: A thermoplastic vulcanizate comprising a dynamically-cured rubber, where the rubber is selected from the group consisting of ethylene-propylene-non-conjugated diene rubber, propylene-based rubbery copolymers with units derived from non-conjugated diene monomers, and butyl rubber, where dynamic vulcanization is effected with a phenolic resin or a silicon-containing curative, and where the rubber is dynamically cured to an extent where greater than 94% by weight of the rubber is insoluble in cyclohexane at 23° C., and from about 25 to about 250 parts by weight of a thermoplastic polymer phase per 100 parts by weight rubber, where from about 75% to about 100% by weight of said thermoplastic polymer phase includes a butene-1-based polymer.