Abstract: An electrical insulated threaded connection includes a conductive box with a plurality of internal threads, a conductive pin with a plurality of external threads, and a double-threaded electrical insulator sleeve disposed between the conductive pin and box. The double-threaded electrical insulator sleeve comprises a plurality of external threads that mate with the plurality of internal threads of the conductive box and a plurality of internal threads that mate with the plurality of external threads of the conductive pin. In certain embodiments, the double-threaded electrical insulator sleeve fills a full volume between the plurality of internal threads of the conductive box and the plurality of external threads of the conductive pin, and there are no voids or pockets between any of the mating threads.

Abstract: An electrical insulated threaded connection includes a conductive box with a plurality of internal threads, a conductive pin with a plurality of external threads, and a double-threaded electrical insulator sleeve disposed between the conductive pin and box. The double-threaded electrical insulator sleeve comprises a plurality of external threads that mate with the plurality of internal threads of the conductive box and a plurality of internal threads that mate with the plurality of external threads of the conductive pin. In certain embodiments, the double-threaded electrical insulator sleeve fills a full volume between the plurality of internal threads of the conductive box and the plurality of external threads of the conductive pin, and there are no voids or pockets between any of the mating threads.

Abstract: A drill bit assembly having an electrically isolated gap joint for electromagnetic telemetry comprises a drill bit, a pin body, an electrically insulating gap joint therebetween, and an electrical conductor extending across the gap joint. The bit head has a cutting end and an opposite connecting end with an engagement section. The pin body has a tubular body with an axial bore therethrough, and comprises a connecting end with an engagement section. The pin body connecting end is connected to the bit head connecting end such that the engagement sections overlap. The electrically insulating gap joint fills an annular gap between the bit head and pin body engagement sections such that the bit head and pin body are mechanically connected together at the connecting ends but are electrically separated. The electrical conductor has one end electrically contacting one of the bit head and pin body, and the other end communicable with electronics equipment.

Abstract: A drill bit assembly having an electrically isolated gap joint for electromagnetic telemetry comprises a drill bit, a pin body, an electrically insulating gap joint therebetween, and an electrical conductor extending across the gap joint. The bit head has a cutting end and an opposite connecting end with an engagement section. The pin body has a tubular body with an axial bore therethrough, and comprises a connecting end with an engagement section. The pin body connecting end is connected to the bit head connecting end such that the engagement sections overlap. The electrically insulating gap joint fills an annular gap between the bit head and pin body engagement sections such that the bit head and pin body are mechanically connected together at the connecting ends but are electrically separated. The electrical conductor has one end electrically contacting one of the bit head and pin body, and the other end communicable with electronics equipment.

Abstract: A compact, robust, wear resistant, and high performance electrically insulating gap sub for use with borehole EM Telemetry is disclosed. In one embodiment, the gap sub may include an externally threaded mandrel separated from an internally threaded housing by a dielectric material. Additionally, some embodiments may include an external gap ring for separating the upper and lower electrical halves of the sub which offers structural support, acts as the primary external seal, and provides an abrasion resistant non-conductive length on the exterior. Some embodiments may include torsion pins to prevent the possible unscrewing of the dielectric filled threaded sections should the dielectric material become damaged or weakened.

Abstract: A compact, robust, wear resistant, and high performance electrically insulating gap sub for use with borehole EM Telemetry is disclosed. In one embodiment, the gap sub may include an externally threaded mandrel separated from an internally threaded housing by a dielectric material. Additionally, some embodiments may include an external gap ring for separating the upper and lower electrical halves of the sub which offers structural support, acts as the primary external seal, and provides an abrasion resistant non-conductive length on the exterior. Some embodiments may include torsion pins to prevent the possible unscrewing of the dielectric filled threaded sections should the dielectric material become damaged or weakened.