Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a heated doser unit configured to inject heated reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can. Heating of reducing agent may be selectively applied based on a variety of inputs to a controller.

Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.

Abstract: An injection assembly for a vehicle exhaust system includes a housing defining a fluid cavity, a doser mounted to the housing and configured to inject a fluid into the fluid cavity, and a valve to control flow of the fluid. The valve is moveable between an open position and a closed position. A resilient member is configured with a biasing force to bias the valve to the closed position. The biasing force is overcome when fluid is heated downstream of the valve and exceeds a predetermined pressure level to allow backflow into the fluid cavity.

Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a flash-boil doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.

Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a heated doser unit configured to inject heated reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can. Heating of reducing agent may be selectively applied based on a variety of inputs to a controller.

Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.

Abstract: A mixer for a vehicle exhaust system includes an outer housing defining an exhaust gas flow path, wherein the outer housing includes an inlet opening and an outlet opening. A distribution pipe is configured to deliver a reduction fluid directly into the exhaust gas flow path. The distribution pipe has an inlet end associated with the inlet opening and an outlet end associated with the outlet opening. The distribution pipe comprises a fluid flow path that is coiled about a center of the exhaust gas flow path.

Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a flash-boil doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.

Abstract: An exhaust aftertreatment system for use with an over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a flash-boil doser mounted to an exhaust conduit and a catalyst coupled to the exhaust conduit. The flash-boil doser configured to inject heated and pressurized reducing agent into an exhaust passageway defined by the exhaust conduit for distribution throughout exhaust gases passed through the exhaust conduit. The catalyst configured to react the reducing agent with the nitrous oxide in the flow of exhaust gases to provide treated exhaust gases with a reduced nitrous oxide amount.

Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a flash-boil doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.

Abstract: An exhaust aftertreatment system for use with over-the-road vehicle is disclosed. The exhaust aftertreatment system includes a reducing agent mixer with a mixing can and a flash-boil doser configured to inject heated and pressurized reducing agent into the mixing can for distribution throughout exhaust gases passed through the mixing can.

Abstract: A vehicle exhaust system includes an outer housing defining an internal cavity surrounding an axis, an inlet baffle configured to direct engine exhaust gas into the internal cavity, and an injector that is configured to spray a fluid into the internal cavity to mix with engine exhaust gas. An inner wall is spaced radially inward of an inner surface of the outer housing to define a gap. The inner wall has an impingement side facing the axis and a non-impingement side facing the gap. At least one heat transfer element is positioned within the gap and in is contact with at least one of the inner surface of the outer housing and the non-impingement side of the inner wall to transfer heat through the inner wall to the impingement side to reduce spray deposit formation.

Abstract: A vehicle exhaust component assembly includes a first exhaust component, a second exhaust component downstream of the first exhaust component, and an injection system configured to inject a reducing agent into engine exhaust gases upstream of the second exhaust component. A mixer connects an outlet of the first exhaust component to an inlet to the second exhaust component. The mixer includes an outer housing that is configured to direct a mixture of the reducing agent and the engine exhaust gases into the second exhaust component. The mixer also includes at least one insulation feature that is configured to reduce heat lost at the outer housing.

Abstract: A vehicle exhaust system includes an outer housing defining an internal cavity surrounding an axis, an inlet baffle configured to direct engine exhaust gas into the internal cavity, and an injector that is configured to spray a fluid into the internal cavity to mix with engine exhaust gas. An inner wall is spaced radially inward of an inner surface of the outer housing to define a gap. The inner wall has an impingement side facing the axis and a non-impingement side facing the gap. At least one heat transfer element is positioned within the gap and in is contact with at least one of the inner surface of the outer housing and the non-impingement side of the inner wall to transfer heat through the inner wall to the impingement side to reduce spray deposit formation.

Abstract: A vehicle exhaust component assembly includes a first exhaust component, a second exhaust component downstream of the first exhaust component, and an injection system configured to inject a reducing agent into engine exhaust gases upstream of the second exhaust component. A mixer connects an outlet of the first exhaust component to an inlet to the second exhaust component. The mixer includes an outer housing that is configured to direct a mixture of the reducing agent and the engine exhaust gases into the second exhaust component. The mixer also includes at least one insulation feature that is configured to reduce heat lost at the outer housing.

Abstract: A fuel-fired combustor includes a housing with a combustion chamber. The housing has an inlet and an outlet. A fuel inlet to the housing supplies fuel to the combustion chamber. An igniter ignites a mixture of exhaust gas and fuel to produce a flame for increasing an internal temperature. At least one sensor measures or monitors at least one combustor characteristic and generates a corresponding combustor characteristic signal. A controller receives the combustor characteristic signal, compares the combustor characteristic signal to a predetermined combustor criteria and generates an output signal to change at least one combustor operating condition if the combustor characteristic signal varies from the predetermined combustor criteria.

Abstract: A control system for a pump in a vehicle exhaust system includes a pump having an inlet port and an outlet port, a fluid supply in fluid communication with the inlet port, and a supply line in fluid communication with the outlet port. The supply line is configured to deliver fluid to an exhaust component. A controller is configured to adjust pump flow rate to maintain a desired pressure in the supply line. A restriction is utilized in a return flow path from the supply line.

Abstract: A method and apparatus for identifying a component failure within a thermal regenerator operates as follows. The burner control unit monitors at least one of a fuel pump characteristic for a fuel pump and an ignition system characteristic for an ignition system. The fuel pump is used to supply fuel to a fuel-fired burner and the ignition system is used to ignite fuel supplied to the fuel-fired burner. The fuel pump characteristic is communicated to the burner control unit which compares the fuel pump characteristic to a predetermined fuel pump criteria. The ignition system characteristic is communicated to the burner control unit which compares the ignition system characteristic to a predetermined ignition system criteria. The burner control unit identifies a fuel pump failure when the fuel pump characteristic does not meet the fuel pump criteria, and identifies an ignition system failure when the ignition system characteristic does not meet the ignition system criteria.

Abstract: A method and apparatus for identifying a component failure within a thermal regenerator operates as follows. The burner control unit monitors at least one of a fuel pump characteristic for a fuel pump and an ignition system characteristic for an ignition system. The fuel pump is used to supply fuel to a fuel-fired burner and the ignition system is used to ignite fuel supplied to the fuel-fired burner. The fuel pump characteristic is communicated to the burner control unit which compares the fuel pump characteristic to a predetermined fuel pump criteria. The ignition system characteristic is communicated to the burner control unit which compares the ignition system characteristic to a predetermined ignition system criteria. The burner control unit identifies a fuel pump failure when the fuel pump characteristic does not meet the fuel pump criteria, and identifies an ignition system failure when the ignition system characteristic does not meet the ignition system criteria.

Abstract: A fuel-fired combustor includes a housing with a combustion chamber. The housing has an inlet and an outlet. A fuel inlet to the housing supplies fuel to the combustion chamber. An igniter ignites a mixture of exhaust gas and fuel to produce a flame for increasing an internal temperature. At least one sensor measures or monitors at least one combustor characteristic and generates a corresponding combustor characteristic signal. A controller receives the combustor characteristic signal, compares the combustor characteristic signal to a predetermined combustor criteria and generates an output signal to change at least one combustor operating condition if the combustor characteristic signal varies from the predetermined combustor criteria.