Abstract: Provided is a means capable of improving the flatness of a surface of an electrode active material layer in which an electrode active material slurry without assuming addition of a binder.

Abstract: A die head apparatus is provided with a front blade, a rear blade, a center blade, and an internal impurity removal space. The front blade and the center blade are configured to form a pool of a slurry. The internal impurity removal space is positioned between the center blade and the rear blade. A distance separating the rear blade and the substrate is set to be smaller than the distance separating the center blade and the substrate.

Abstract: Provided is a means capable of improving the flatness of a surface of an electrode active material layer in which an electrode active material slurry without assuming addition of a binder.

Abstract: A membrane catalyst layer assembly production method is provided for producing a membrane catalyst layer assembly by discharging catalyst ink having a solvent and a solid component onto an electrolyte membrane. The membrane catalyst layer assembly production method includes forming a first catalyst ink layer having a first porosity on the electrolyte membrane by controlling a porosity of a catalyst ink layer that is formed by the catalyst ink making impact with the electrolyte membrane by adjusting an amount of solvent in the catalyst ink in drop form prior to impact with the electrolyte membrane, and forming a second catalyst ink layer having a second porosity, which is different from the first porosity, on the first catalyst ink layer, by adjusting the amount of solvent in the catalyst ink in drop form prior to impact with the first catalyst ink layer.

Abstract: A method is provided that modifies a catalyst layer of a membrane catalyst layer assembly, which is manufactured by transferring the catalyst layer formed on a transfer sheet onto an electrolyte membrane. In the catalyst layer correction method, presence or absence of a defect in the catalyst layer is detected. The defect is removed based on the size and position of the detected defect. The portion from which the defect has been removed is repaired by application thereto of a correcting ink corresponding to the catalyst layer.

Abstract: A die head apparatus is provided with a front blade, a rear blade, a center blade, and an internal impurity removal space. The front blade and the center blade are configured to form a pool of a slurry. The internal impurity removal space is positioned between the center blade and the rear blade. A distance separating the rear blade and the substrate is set to be smaller than the distance separating the center blade and the substrate.

Abstract: A membrane catalyst layer assembly production method is provided for producing a membrane catalyst layer assembly by discharging catalyst ink having a solvent and a solid component onto an electrolyte membrane. The membrane catalyst layer assembly production method includes forming a first catalyst ink layer having a first porosity on the electrolyte membrane by controlling a porosity of a catalyst ink layer that is formed by the catalyst ink making impact with the electrolyte membrane by adjusting an amount of solvent in the catalyst ink in drop form prior to impact with the electrolyte membrane, and forming a second catalyst ink layer having a second porosity, which is different from the first porosity, on the first catalyst ink layer, by adjusting the amount of solvent in the catalyst ink in drop form prior to impact with the first catalyst ink layer.

Abstract: A method is provided that modifies a catalyst layer of a membrane catalyst layer assembly, which is manufactured by transferring the catalyst layer formed on a transfer sheet onto an electrolyte membrane. In the catalyst layer correction method, presence or absence of a defect in the catalyst layer is detected. The defect is removed based on the size and position of the detected defect. The portion from which the defect has been removed is repaired by application thereto of a correcting ink corresponding to the catalyst layer.