Patents by Inventor Toralf Gruner

Toralf Gruner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11927500
    Abstract: Methods for characterizing the surface shapes of optical elements include the following steps: carrying out, in an interferometric test arrangement, at least a first interferogram measurement on the optical element by superimposing a test wave, which has been generated by diffraction of electromagnetic radiation on a diffractive element and has been reflected at the optical element, carrying out at least one additional interferogram measurement on in each case one calibrating mirror for determining calibration corrections, and determining the deviation from the target shape of the optical element based on the first interferogram measurement carried out on the optical element and the determined calibration corrections. At least two interferogram measurements are carried out for the at least one calibrating mirror, which differ from one another with regard to the polarization state of the electromagnetic radiation.
    Type: Grant
    Filed: April 14, 2022
    Date of Patent: March 12, 2024
    Assignee: CARL ZEISS SMT GMBH
    Inventors: Steffen Siegler, Johannes Ruoff, Alexander Wolf, Michael Carl, Toralf Gruner, Thomas Schicketanz
  • Patent number: 11906904
    Abstract: A projection exposure method for exposing a radiation-sensitive substrate with at least one image of a pattern of a mask is provided in which an illumination field of the mask is illuminated by illumination radiation with an operating wavelength ? that was provided by an illumination system.
    Type: Grant
    Filed: October 7, 2021
    Date of Patent: February 20, 2024
    Assignee: Carl Zeiss SMT GmbH
    Inventor: Toralf Gruner
  • Publication number: 20230367231
    Abstract: A measuring system (MS) configured to measure a projection radiation property representing an aberration level at a plurality of spaced apart measuring points distributed in the image field; and an operating control system with at least one manipulator operatively connected to an optical element of a projection exposure system to modify imaging properties of the projection exposure system based on measurement results generated by the measuring system. In a measuring point distribution calculation (MPDC), a measuring point distribution defining a number and positions of measuring points is used. The MPDC is performed under boundary conditions representing at least: (i) manipulation capacities of the operating control system; (ii) measuring capacities of the measuring system; and (iii) predefined use case scenarios defining a set of representative use cases. Each use case corresponds to a specific aberration pattern generated by the projection exposure system under a predefined set of use conditions.
    Type: Application
    Filed: July 19, 2023
    Publication date: November 16, 2023
    Inventors: Eva SCHNEIDER, Toralf GRUNER, Timur TUDOROVSKIY
  • Patent number: 11809085
    Abstract: A microlithographic projection exposure mirror has a mirror substrate (12, 32), a reflection layer system (21, 41) for reflecting electromagnetic radiation that is incident on the mirror's optical effective surface, and at least one piezoelectric layer (16, 36), which is arranged between the mirror substrate and the reflection layer system and to which an electric field for producing a locally variable deformation is applied by a first electrode arrangement situated on the side of the piezoelectric layer facing the reflection layer system, and by a second electrode arrangement situated on the side of the piezoelectric layer facing the mirror substrate. One of the electrode arrangements is assigned a mediator layer (17, 37, 51, 52, 53, 71) for setting an at least regionally continuous profile of the electrical potential along the respective electrode arrangement. The mediator layer has at least two mutually electrically insulated regions (17a, 17b, 17c, . . . ; 37a, 37b, 37c, . . . ).
    Type: Grant
    Filed: December 20, 2021
    Date of Patent: November 7, 2023
    Assignee: CARL ZEISS SMT GMBH
    Inventors: Hans Michael Stiepan, Toralf Gruner
  • Publication number: 20230324648
    Abstract: An optical system, for example in a microlithographic projection exposure apparatus, comprises a mirror and a temperature-regulating device. The mirror has an optical effective surface and a mirror substrate. A plurality of temperature-regulating zones are arranged in the mirror substrate. The temperature-regulating device is used to adjust the temperatures present in each of the temperature-regulating zones independently of one another. The temperature-regulating zones are arranged in at least two planes at different distances from the optical effective surface. The temperature-regulating zones in the at least two planes are configured as cooling channels through which, independently of one another, a cooling fluid at a variably adjustable cooling fluid temperature is able to flow. A method for operating such an optical system is provided.
    Type: Application
    Filed: June 2, 2023
    Publication date: October 12, 2023
    Inventors: Andre Dirauf, Toralf Gruner, Norman Baer, Thomas Monz, Paul Buettner
  • Publication number: 20230305290
    Abstract: A mirror, such as for a microlithographic projection exposure apparatus, comprises an optical effective surface. The mirror comprises a mirror substrate and a plurality of cavities in the mirror substrate. Fluid can be applied to each cavity. A deformation is transferable to the optical effective surface by varying the fluid pressure in the cavities. Related optical systems methods are provided.
    Type: Application
    Filed: May 23, 2023
    Publication date: September 28, 2023
    Inventors: Hartmut Enkisch, Toralf Gruner, Bernhard Gellrich
  • Publication number: 20230236516
    Abstract: An optical assembly of a microlithography imaging device comprises a holding device for holding an optical element. The holding device has a holding element having first and second interface sections. The first interface section for a first interface connecting the holding element and the optical element in an installed state. The second interface section forms a second interface connecting the holding element and a support unit in the installed state. The support unit connects the optical element to a support structure to support the optical element on the support structure via a supporting force. The holding device comprises an actuator device engaging on the holding element between the first and second interfaces. The actuator device acts on the holding element via a controller so that a specifiable interface deformation and/or a specifiable interface force distribution acting on the optical element is set on the first interface.
    Type: Application
    Filed: April 5, 2023
    Publication date: July 27, 2023
    Inventors: Toralf Gruner, Joachim Hartjes
  • Publication number: 20230176492
    Abstract: Disclosed are an optical system, in particular for microlithography, and a method for operating an optical system. According to one disclosed aspect, the optical system includes at least one mirror (100, 500, 600) having an optical effective surface (101, 501, 601) and a mirror substrate (110, 510, 610), wherein at least one cooling channel (115, 515, 615) in which a cooling fluid is configured to flow is arranged in the mirror substrate, for dissipating heat that is generated in the mirror substrate due to absorption of electromagnetic radiation incident from a light source on the optical effective surface, and a unit (135, 535, 635) to adjust the temperature and/or the flow rate of the cooling fluid either dependent on a measured quantity that characterizes the thermal load in the mirror substrate or dependent on an estimated/expected thermal load in the mirror substrate for a given power of the light source.
    Type: Application
    Filed: January 30, 2023
    Publication date: June 8, 2023
    Inventors: Toralf GRUNER, Norman BAER, Koos VAN BERKEL, Laurentius Johannes Adrianus VAN BOKHOVEN, Maike LORENZ, Thomas MONZ, Eva SCHNEIDER, Hans-Michael STIEPAN, Bob STREEFKERK, André DIRAUF
  • Publication number: 20230142187
    Abstract: A projection exposure apparatus comprises a projection objective, and the projection objective comprises an optical device, wherein the optical device comprises an optical element having an optically effective surface and an electrostrictive actuator. The electrostrictive actuator is deformable by a control voltage being applied. The electrostrictive actuator is functionally connected to the optical element to influence the surface shape of the optically effective surface. A control device supplies the electrostrictive actuator with the control voltage. A measuring device is configured, at least at times while the electrostrictive actuator influences the optically effective surface of the optical element, to measure directly and/or to determine indirectly the temperature and/or a temperature change of the electrostrictive actuator and/or the surroundings thereof to take account of a temperature-dependent influence during driving of the electrostrictive actuator by the control device.
    Type: Application
    Filed: January 12, 2023
    Publication date: May 11, 2023
    Inventors: Johannes Lippert, Toralf Gruner, Kerstin Hild, Hans-Michael Stiepan, Thilo Pollak, Jeffrey Cavaco
  • Publication number: 20230122333
    Abstract: A mirror, e.g. for a microlithographic projection exposure apparatus, includes an optical effective surface, a mirror substrate, a reflection layer stack for reflecting electromagnetic radiation incident on the optical effective surface, at least one first electrode arrangement, at least one second electrode arrangement, and an actuator layer system situated between the first and the second electrode arrangements. The actuator layer system is arranged between the mirror substrate and the reflection layer stack, has a piezoelectric layer, and reacts to an electrical voltage applied between the first and the second electrode arrangements with a deformation response in a direction perpendicular to the optical effective surface. The deformation response varies locally by at least 20% in PV value for a predefined electrical voltage that is spatially constant across the piezoelectric layer.
    Type: Application
    Filed: December 16, 2022
    Publication date: April 20, 2023
    Inventors: Kerstin HILD, Toralf GRUNER, Daniel GOLDE, Hans Michael STIEPAN, Vitaliy SHKLOVER
  • Publication number: 20230026528
    Abstract: A facet assembly is a constituent part of a facet mirror for an illumination optical unit for projection lithography. The facet assembly has a facet with a reflection surface for reflecting illumination light. A facet main body of the facet assembly has at least one hollow chamber. A reflection surface chamber wall of the hollow chamber forms at least one portion of the reflection surface. An actuator control apparatus of the facet assembly is operatively connected to the hollow chamber for the controlled deformation of the reflection surface chamber wall. The result is a facet assembly that is usable flexibly as a constituent part of a facet mirror equipped therewith within an illumination optical unit for projection lithography.
    Type: Application
    Filed: October 5, 2022
    Publication date: January 26, 2023
    Inventors: Joachim Hartjes, Alexander Wolf, Toralf Gruner
  • Publication number: 20220299733
    Abstract: A projection exposure apparatus for semiconductor lithography includes a mirror and a temperature-regulating device for regulating temperature on the basis of radiation. The mirror includes at least one cutout. The temperature-regulating device includes a temperature-regulating body arranged without contact in the cutout of the mirror. The temperature-regulating body has a cavity. A fluid for temperature regulation of the temperature-regulating body is present in the cavity.
    Type: Application
    Filed: June 6, 2022
    Publication date: September 22, 2022
    Inventors: Joachim Hartjes, Alexander Wolf, Toralf Gruner
  • Publication number: 20220260924
    Abstract: A projection exposure apparatus for semiconductor lithography includes an optical correction element and an electromagnetic heating radiation source for at least partly irradiating an optically active region of the correction element with electromagnetic heating radiation. The optical correction element is provided with at least one electrical heating element outside the optically active region.
    Type: Application
    Filed: May 3, 2022
    Publication date: August 18, 2022
    Inventor: Toralf Gruner
  • Patent number: 11415895
    Abstract: An arrangement of a microlithographic optical imaging device includes first and second supporting structures. The first supporting structure supports at least one optical element of the imaging device via an active relative situation control device of a control device. The first supporting structure supports the second supporting structure via supporting spring devices of a vibration decoupling device. The supporting spring devices act kinematically parallel to one another. Each supporting spring device defines a supporting force direction and a supporting length along the supporting force direction. The second supporting structure supports a measuring device of the control device. The measuring device is connected to the relative situation control device. The measuring device outputs to the relative situation control device measurement information representative for the position and/or the orientation of the at least one optical element in relation to a reference in at least one degree of freedom in space.
    Type: Grant
    Filed: June 22, 2021
    Date of Patent: August 16, 2022
    Assignee: Carl Zeiss SMT GmbH
    Inventors: Marwène Nefzi, Ralf Zweering, Toralf Gruner
  • Publication number: 20220236139
    Abstract: Methods for characterizing the surface shapes of optical elements include the following steps: carrying out, in an interferometric test arrangement, at least a first interferogram measurement on the optical element by superimposing a test wave, which has been generated by diffraction of electromagnetic radiation on a diffractive element and has been reflected at the optical element, carrying out at least one additional interferogram measurement on in each case one calibrating mirror for determining calibration corrections, and determining the deviation from the target shape of the optical element based on the first interferogram measurement carried out on the optical element and the determined calibration corrections. At least two interferogram measurements are carried out for the at least one calibrating mirror, which differ from one another with regard to the polarization state of the electromagnetic radiation.
    Type: Application
    Filed: April 14, 2022
    Publication date: July 28, 2022
    Inventors: Steffen SIEGLER, Johannes Ruoff, Alexander Wolf, Michael Carl, Toralf Gruner, Thomas Schicketanz
  • Publication number: 20220214627
    Abstract: An assembly in an optical system, such as a microlithographic projection exposure apparatus, includes an optical element, at least one cooling channel through which can flow a cooling fluid for cooling the optical element during the operation of the optical system, and at least one corrosion detector for detecting an existing or imminent corrosion on the basis of the determination of at least one measurement variable indicating a corrosion-dictated change in state of the cooling fluid.
    Type: Application
    Filed: March 25, 2022
    Publication date: July 7, 2022
    Inventors: Joachim Hartjes, Toralf Gruner, Alexander Wolf
  • Patent number: 11366395
    Abstract: A mirror that has a mirror substrate (12), a reflection layer stack (21) reflecting electromagnetic radiation incident on the optical effective surface (11), and at least one piezoelectric layer (16) arranged between the mirror substrate and the reflection layer stack and to which an electric field for producing a locally variable deformation is applied by way of a first electrode arrangement and a second electrode arrangement situated on alternate sides of the piezoelectric layer. In one aspect, both the first and the second electrode arrangements have a plurality of electrodes (20a, 20b), to each of which an electrical voltage relative to the respective other electrode arrangement can be applied via leads (19a, 19b). Separate mediator layers (17a, 17b) set continuous electrical potential profiles along the respective electrode arrangement, and where said mediator layers differ from one another in their average electrical resistance by a factor of at least 1.5.
    Type: Grant
    Filed: November 8, 2020
    Date of Patent: June 21, 2022
    Assignee: CARL ZEISS SMT GMBH
    Inventors: Kerstin Hild, Toralf Gruner, Vitaliy Shklover
  • Patent number: 11360393
    Abstract: A mirror having a mirror substrate (12, 32, 52), a reflection layer stack (21, 41, 61) reflecting electromagnetic radiation having an operating wavelength that is incident on the optical effective surface (11, 31, 51), and at least one piezoelectric layer (16, 36, 56), arranged between the substrate and the reflection layer stack and to which an electric field producing a locally variable deformation is applied. A first electrode arrangement (20, 40, 60) situated on the side of the piezoelectric layer faces the reflection layer stack, and a second electrode arrangement (14, 34, 54) is situated on the side of the piezoelectric layer facing the mirror substrate. Optionally, a bracing layer (98) is provided, which limits sinking of the piezoelectric layer (96) into the mirror substrate (92) when an electric field is applied, in comparison with an analogous construction lacking the bracing layer, thereby increasing the piezoelectric layer's effective deflection.
    Type: Grant
    Filed: February 10, 2020
    Date of Patent: June 14, 2022
    Assignee: CARL ZEISS SMT GMBH
    Inventors: Ben Wylie-Van Eerd, Frederik Bijkerk, Kerstin Hild, Toralf Gruner, Stefan Schulte, Simone Weyler
  • Patent number: 11320314
    Abstract: A method and an apparatus for determining the heating state of an optical element in a microlithographic optical system involves at least one contactless sensor which is based on the reception of electromagnetic radiation from the optical element. The radiation range captured by the sensor is varied for the purposes of ascertaining a temperature distribution in the optical element.
    Type: Grant
    Filed: January 22, 2021
    Date of Patent: May 3, 2022
    Assignees: Carl Zeiss SMT GmbH
    Inventors: Toralf Gruner, Joachim Hartjes, Markus Hauf, Gerhard Beurer
  • Publication number: 20220113634
    Abstract: A microlithographic projection exposure mirror has a mirror substrate (12, 32), a reflection layer system (21, 41) for reflecting electromagnetic radiation that is incident on the mirror's optical effective surface, and at least one piezoelectric layer (16, 36), which is arranged between the mirror substrate and the reflection layer system and to which an electric field for producing a locally variable deformation is applied by a first electrode arrangement situated on the side of the piezoelectric layer facing the reflection layer system, and by a second electrode arrangement situated on the side of the piezoelectric layer facing the mirror substrate. One of the electrode arrangements is assigned a mediator layer (17, 37, 51, 52, 53, 71) for setting an at least regionally continuous profile of the electrical potential along the respective electrode arrangement. The mediator layer has at least two mutually electrically insulated regions (17a, 17b, 17c, . . . ; 37a, 37b, 37c, . . . ).
    Type: Application
    Filed: December 20, 2021
    Publication date: April 14, 2022
    Inventors: Hans Michael STIEPAN, Toralf GRUNER