Abstract: The invention relates to a coated cutting tool comprising a substrate provided with a coating comprising a metallic interlayer placed in-between at least two non-metallic, functional layers or layer systems where the metallic interlayer comprises at least 60 at % metal elements chosen from one or more of Ti, Mo, Al, Cr, V, Y, Nb, W, Ta and Zr, or mixtures thereof, and wherein the at least two non-metallic, functional layers or layer systems is one or more of nitrides, oxides, borides, carbides, or combinations thereof, and wherein the thickness of the at least two non-metallic functional layer or layer systems is from about 3 to about 200 times the thickness of the metallic interlayer. The number of non-metallic, functional layers or layer systems alternated with metallic interlayers is at least 3. The invention also relates to a method of making a cutting tool according to the invention. Cutting tools according to the invention have an increased tool life.

Abstract: The present invention relates to a method of making a coated cutting tool comprising providing a substrate, depositing on said substrate a cathodic arc evaporation PVD coating of nitrides, oxides, borides, carbides, carbonitrides, carbooxynitrides, or combinations thereof wherein the coating during deposition is subjected to more than one ion etching step. Cutting tools made according to the present invention will exhibit an increased life time due to increased smoothness of the PVD coating which is due to a reduced number of surface defects.

Abstract: The present invention relates to a coated cemented carbide milling insert for either wet or dry machining of cast iron such as nodular cast iron (NCI), grey cast iron (GCI), austempered ductile iron (ADI) and compacted graphite iron (CGI) where a high wear resistance and an excellent resistance against thermo cracks are required comprising: a substrate comprising from about 5 to about 7 wt-% Co, from about 140 to about 250 ppm Ti+Ta and balance WC with a weight ratio Ti/Ta of from about 0.8 to about 1.3 and a PVD-layer consisting of AlxTi1?xN, with x=from about 0.50 to about 0.70 and with a thickness of from about 1 to about 10 ?m. The invention also relates to a method for making cutting tool inserts and their use.

Abstract: The present invention relates to a cutting tool, e.g. carbide insert, solid carbide drill or mill or carbide tip, particularly for milling of steels, stainless steel, HRSA, titanium or any alloyed material from any of these groups, comprising a cemented carbide substrate and an aperiodic multilayer coating with: a substrate of cemented carbide having a composition of from about 8 to about 11 wt-% Co, from about 0.1 to about 0.5 wt-% Cr and balance essentially tungsten carbide and a coating which is essentially an aperiodic multilayer consisting of layers A+B+A+B+A . . . where the sublayers A and B consist of AlxTi1-xN and TiyAl1-yN respectively. The typical average thickness of each A+B sequence is in the range from about 30 to about 300 nm and the total thickness of the coating in the range from about 0.5 to about 20 ?m. The total chemical composition averaged over the whole coating consists of TizAl1-zN where z lies in the range from about 0.40 to about 0.70.

Abstract: The invention relates to a method of making a coated cutting tool comprising providing a substrate, and coating said substrate with a coating process wherein the coating process comprises at least one sequence comprising the steps of: depositing a non-metallic, functional layer or layer system, subjecting the surface of said non-metallic layer or layer system to an ion etching step, depositing at least one metallic interlayer, prior to the beginning of a new sequence. The method according to the invention makes it possible to achieve cutting tools with an increased tool life time. The invention also relates to a coated cutting tool made according to the method.

Abstract: The invention relates to a coated cutting tool comprising a substrate provided with a coating comprising a metallic interlayer placed in-between at least two non-metallic, functional layers or layer systems where the metallic interlayer comprises at least 60 at % metal elements chosen from one or more of Ti, Mo, Al, Cr, V, Y, Nb, W, Ta and Zr, or mixtures thereof, and wherein the at least two non-metallic, functional layers or layer systems is one or more of nitrides, oxides, borides, carbides, or combinations thereof, and wherein the thickness of the at least two non-metallic functional layer or layer systems is from about 3 to about 200 times the thickness of the metallic interlayer. The number of non-metallic, functional layers or layer systems alternated with metallic interlayers is at least 3. The invention also relates to a method of making a cutting tool according to the invention. Cutting tools according to the invention have an increased tool life.

Abstract: The present invention relates to a method of making a coated cutting tool comprising providing a substrate, depositing on said substrate a cathodic arc evaporation PVD coating of nitrides, oxides, borides, carbides, carbonitrides, carbooxynitrides, or combinations thereof wherein the coating during deposition is subjected to more than one ion etching step. Cutting tools made according to the present invention will exhibit an increased life time due to increased smoothness of the PVD coating which is due to a reduced number of surface defects.

Abstract: The present invention relates to PVD coated cemented carbide cutting tool inserts roughing to finishing milling operations. The cemented carbide cutting tool insert comprises a substrate and a wear resistant coating. The substrate comprises in addition to WC, from about 5.5 to about 8.5 wt-% Co and Cr such that the Cr/Co weight ratio is from about 0.08 to about 0.12 and also small amounts of Ti and Ta. The wear resistant coating is a homogeneous AlxTi1-xN-layer with x equals from about 0.6 to about 0.67. The thickness of this layer is from about 1.2 to about 3.6 ?m.

Abstract: The present invention relates to a coated cemented carbide milling insert for either wet or dry machining of cast iron such as nodular cast iron (NCI), grey cast iron (GCI), austempered ductile iron (ADI) and compacted graphite iron (CGI) where a high wear resistance and an excellent resistance against thermo cracks are required comprising: a substrate comprising from about 5 to about 7 wt-% Co, from about 140 to about 250 ppm Ti+Ta and balance WC with a weight ratio Ti/Ta of from about 0.8 to about 1.3 and a PVD-layer consisting of AlxTi1-xN, with x=from about 0.50 to about 0.70 and with a thickness of from about 1 to about 10 ?m. The invention also relates to a method for making cutting tool inserts and their use.

Abstract: The present invention relates to a cutting tool, e.g. carbide insert, solid carbide drill or mill or carbide tip, particularly for milling of steels, stainless steel, HRSA, titanium or any alloyed material from any of these groups, comprising a cemented carbide substrate and an aperiodic multilayer coating with: a substrate of cemented carbide having a composition of from about 8 to about 11 wt-% Co, from about 0.1 to about 0.5 wt-% Cr and balance essentially tungsten carbide and a coating which is essentially an aperiodic multilayer consisting of layers A+B+A+B+A . . . where the sublayers A and B consist of AlxTi1?xN and TiyAl1?yN respectively. The typical average thickness of each A+B sequence is in the range from about 30 to about 300 nm and the total thickness of the coating in the range from about 0.5 to about 20 ?m. The total chemical composition averaged over the whole coating consists of TizAl1?zN where z lies in the range from about 0.40 to about 0.70.

Abstract: The present invention relates to a device for improving plasma activity in a magnetron sputtering reactor containing substrates to be coated where a primary plasma is created by a DC or AC voltage applied between the substrates and an additional electrode. Increased plasma activity is obtained by thermionic emission of electrons from a hot filament heated by either DC or AC current or combinations thereof. The device is particularly useful for increasing the adhesion of layers deposited by magnetron sputtering on cutting tool inserts made of cemented carbide, high speed steels, cermets, ceramics or cubic boron nitride.