Patents by Inventor Torin C. Peck

Torin C. Peck has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210170365
    Abstract: Catalysts including multi-transition metal doped copper-cobalt spinel mixed oxide catalyst materials for direct NOx decomposition with selectivity to N2 from combustion engine exhaust, while minimizing formation of the N2O product. In one example, the catalyst may include a ternary zinc-doped copper-cobalt spinel material or a quaternary manganese+zinc doped copper-cobalt spinel material. The catalysts are effective for reducing NO to N2 at suitable temperatures of 350-500° C., with and without excess O2 presence.
    Type: Application
    Filed: December 9, 2019
    Publication date: June 10, 2021
    Applicant: Toyota Motor Engineering and Manufacturing North America, Inc.
    Inventors: Torin C. Peck, Ying Zhang, Krishna Gunugunuri, Charles A. Roberts, Chen Ling
  • Publication number: 20210146338
    Abstract: Catalyst material composed of a sodium incorporated cerium-zirconium based mixed oxide catalyst material, such as Ce—Zr/Al2O3, for oxygen storage capacity applications. The sodium incorporated cerium-zirconium based mixed oxide catalyst material is synthesized by co-precipitation techniques using sodium carbonate as the precipitating agent and exhibits a high oxygen storage capacity.
    Type: Application
    Filed: November 19, 2019
    Publication date: May 20, 2021
    Applicant: Toyota Motor Engineering and Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles A. Roberts, Torin C. Peck
  • Publication number: 20210146340
    Abstract: Catalyst for passive NOx absorber to remove NOx from exhaust gas system during engine cold start operation having high storage capacity and ideal desorption properties. The catalyst may include a mixed oxide catalyst system having a Pt promoted Ce0.5Zr0.5O2 catalyst material synthesized by co-precipitation using ammonium carbonate as a precipitation agent.
    Type: Application
    Filed: November 19, 2019
    Publication date: May 20, 2021
    Applicant: Toyota Motor Engineering and Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles A. Roberts, Torin C. Peck
  • Publication number: 20210129081
    Abstract: Catalyst material comprising a ternary spinel mixed oxide for treatment of an exhaust gas stream via direct decomposition removal of NOx to N2 and O2. The low temperature (from about 400° C. to about 650° C.), direct decomposition is accomplished without the need of a reductant molecule. In one example, Mn may be incorporated into metal oxide, such as CuyCo3-yO4 spinel oxide, synthesized using co-precipitation techniques.
    Type: Application
    Filed: October 31, 2019
    Publication date: May 6, 2021
    Applicant: Toyota Motor Engineering and Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles A. Roberts, Torin C. Peck
  • Publication number: 20210023546
    Abstract: Methods of making an iron based catalyst using microwave hydrothermal synthesis are provided. The methods include dissolving iron(III) nitrate, Fe(NO3)3, in an organic solvent to form a solution. Once dissolved, the methods include a step of neutralizing the solution with an alkaline mineralizing agent to obtain a precipitate. The solution with the precipitate is then subjected to microwave radiation to cause a temperature gradient and a hydrothermal crystallization process to form a synthesized product. The synthesized product is subsequently separated from the mineralizing agent. The method includes washing and drying the synthesized product to obtain particles of sodium iron oxide (NaFeO2) catalyst that can be used as a composition for a passive NOx adsorber. A two-stage NOx abatement device for removal of NOx from an exhaust gas stream during a cold start operation of an internal combustion engine is also provided.
    Type: Application
    Filed: July 24, 2019
    Publication date: January 28, 2021
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Patent number: 10857504
    Abstract: A co-catalyst system for the removal of NOx from an exhaust gas stream has a layered oxide and a spinel of formula Ni0.15Co0.85CoAlO4. The system converts to nitric oxide to nitrogen gas with high product specificity. The layered oxide is configured to convert NOx in the exhaust gas stream to an N2O intermediate, and the spinel is configured to convert the N2O intermediate to N2.
    Type: Grant
    Filed: June 10, 2019
    Date of Patent: December 8, 2020
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Torin C. Peck, Michael Paul Rowe, Michael Jones
  • Publication number: 20200376433
    Abstract: Passive NOx adsorption (PNA) compositions have a formula Pd—NiFe2O4 wherein Pd represents a palladium component, such as palladium oxide, that is adsorbed on surfaces of the nickel ferrite. Such compositions can be synthesized by wet impregnation of nickel ferrite with a palladium salt, and exhibit efficient NOx adsorption at low temperature, with NOx desorption occurring predominantly at high temperature. Two-stage NOx abatement catalysts, effective under engine cold start conditions, include a PNA composition upstream from an NOx conversion catalyst.
    Type: Application
    Filed: May 30, 2019
    Publication date: December 3, 2020
    Inventors: Torin C. Peck, Krishna Gunugunuri, Charles Alexander Roberts
  • Publication number: 20200325810
    Abstract: NOx abatement compositions include cobalt oxide (Co3O4) doped with cerium, and having an overall formula Co3-xCexO4, with cerium occupying tetrahedral and/or octahedral sites in the spinel structure. The NOx abatement compositions possess NOx storage and NOx direct decomposition activity. Dual stage NOx abatement devices include an upstream portion having the NOx abatement composition to adsorb and store NOx at low temperature, and then release the NOx at higher temperature to a downstream catalytic conversion portion.
    Type: Application
    Filed: April 12, 2019
    Publication date: October 15, 2020
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck, Naoto Nagata
  • Patent number: 10596519
    Abstract: NOx abatement compositions have a formula MxCu1-xFe2O4, wherein M is a substitution metal cation that can be any of cobalt, nickel, and zinc; and x is greater than zero and less than one. Such compositions can serve as direct decomposition catalysts and/or passive adsorption/storage components. Methods for synthesizing the compositions include alkaline precipitation of solutions containing nitrate salts of copper, iron, and at least one of cobalt, nickel, and zinc.
    Type: Grant
    Filed: May 8, 2019
    Date of Patent: March 24, 2020
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Patent number: 10434471
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing copper oxides dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature, direct decomposition is accomplished without the need of a reductant molecule. In one example, CuOx may be dispersed as a monolayer on a metal oxide support, such as Co3O4 spinel oxide, synthesized using an incipient wetness impregnation technique. The CuOx/Co3O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Grant
    Filed: April 17, 2017
    Date of Patent: October 8, 2019
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Torin C. Peck, Michael Jones, Krishna R. Gunugunuri, Charles Alexander Roberts
  • Publication number: 20190291051
    Abstract: A co-catalyst system for the removal of NOx from an exhaust gas stream has a layered oxide and a spinel of formula Ni0.15Co0.85CoAlO4. The system converts to nitric oxide to nitrogen gas with high product specificity. The layered oxide is configured to convert NOx in the exhaust gas stream to an N2O intermediate, and the spinel is configured to convert the N2O intermediate to N2.
    Type: Application
    Filed: June 10, 2019
    Publication date: September 26, 2019
    Inventors: Torin C. Peck, Michael Paul Rowe, Michael Jones
  • Patent number: 10316722
    Abstract: A co-catalyst system for the removal of NOx from an exhaust gas stream has a layered oxide and a spinel of formula Ni0.15Co0.85CoAlO4. The system converts to nitric oxide to nitrogen gas with high product specificity. The layered oxide is configured to convert NOx in the exhaust gas stream to an N2O intermediate, and the spinel is configured to convert the N2O intermediate to N2.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: June 11, 2019
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Michael Paul Rowe, Torin C. Peck, Michael Jones
  • Patent number: 10293328
    Abstract: A nitrogen oxide (NOx) reduction catalyst that includes a transition metal tungstate having the formula: MWO4 wherein M is selected from the group consisting of Mn, Fe, Co, Ni, and Cu. The catalyst may be utilized in various environments including oxygen rich and oxygen deficient environments.
    Type: Grant
    Filed: January 19, 2018
    Date of Patent: May 21, 2019
    Assignees: Toyota Motor Engineering & Manufacturing North America, Inc., Toyota Jidosha Kabushiki Kaisha
    Inventors: Hongfei Jia, Charles A. Roberts, Mitsuru Sakano, Keiichi Minami, Torin C. Peck, Paul T. Fanson
  • Patent number: 10143966
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing potassium (K) dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature (from about 400° C. to about 650° C.), direct decomposition is accomplished without the need of a reductant molecule. In one example, K may be dispersed on a surface of a metal oxide support, such as NiFe2O4 spinel oxide, synthesized using wet impregnation techniques. The K/NiFe2O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, up to 100%, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Grant
    Filed: May 25, 2017
    Date of Patent: December 4, 2018
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Patent number: 10143965
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing palladium oxides dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature (from about 400° C. to about 650° C.), direct decomposition is accomplished without the need of a reductant molecule. In one example, PdO may be dispersed on a surface of a metal oxide support, such as Co3O4 spinel oxide, synthesized using wet impregnation techniques. The PdO/Co3O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Grant
    Filed: May 9, 2017
    Date of Patent: December 4, 2018
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Publication number: 20180339268
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing potassium (K) dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature (from about 400° C. to about 650° C.), direct decomposition is accomplished without the need of a reductant molecule. In one example, K may be dispersed on a surface of a metal oxide support, such as NiFe2O4 spinel oxide, synthesized using wet impregnation techniques. The K/NiFe2O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, up to 100%, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Application
    Filed: May 25, 2017
    Publication date: November 29, 2018
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Patent number: 10130939
    Abstract: A process of forming a direct NOx catalyst includes the steps of providing a palladium salt, providing a silicon oxide support material, mixing the palladium salt and silicon oxide support material in an aqueous solution, evaporating the aqueous solution forming a solid, calcining the solid, and then exposing the calcined solid to a pretreatment gas at a specified temperature to form a desired direct NOx catalyst. When the process includes exposing the calcined solid to helium gas at a temperature of from 650 to 1000° C. the catalyst may include a mixture of palladium and palladium oxide having a particle size of from 5 to 150 nm where the palladium particles are discrete particles without sintering and the mixture may include 41% by weight palladium oxide and 51% by weight palladium metal.
    Type: Grant
    Filed: December 11, 2017
    Date of Patent: November 20, 2018
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Krishna Reddy Gunugunuri, Torin C. Peck, Chen Ling, Hongfei Jia
  • Publication number: 20180326355
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing palladium oxides dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature (from about 400° C. to about 650° C.), direct decomposition is accomplished without the need of a reductant molecule. In one example, PdO may be dispersed on a surface of a metal oxide support, such as Co3O4 spinel oxide, synthesized using wet impregnation techniques. The PdO/Co3O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Application
    Filed: May 9, 2017
    Publication date: November 15, 2018
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Publication number: 20180296978
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing copper oxides dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature, direct decomposition is accomplished without the need of a reductant molecule. In one example, CuOx may be dispersed as a monolayer on a metal oxide support, such as Co3O4 spinel oxide, synthesized using an incipient wetness impregnation technique. The CuOx/Co3O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Application
    Filed: April 17, 2017
    Publication date: October 18, 2018
    Inventors: Torin C. Peck, Michael Jones, Krishna R. Gunugunuri, Charles Alexander Roberts
  • Publication number: 20180283251
    Abstract: A co-catalyst system for the removal of NOx from an exhaust gas stream has a layered oxide and a spinel of formula Ni0.15Co0.85CoAlO4. The system converts to nitric oxide to nitrogen gas with high product specificity. The layered oxide is configured to convert NOx in the exhaust gas stream to an N2O intermediate, and the spinel is configured to convert the N2O intermediate to N2.
    Type: Application
    Filed: March 31, 2017
    Publication date: October 4, 2018
    Inventors: Michael Paul Rowe, Torin C. Peck, Michael Jones