Abstract: A stacked container handling system includes an input section having an input conveyor onto which a box, containing a multiplicity of empty stacked containers arranged in a matrix of rows and columns of vertical stacks of containers, is manually or automatically placed in upside down position. Following removal of the box to expose the matrix of vertical stacks of containers, the vertical stacks of containers are moved forward by the input conveyor to a hinged lay-down table that rotates from an upright position in which one row at a time of the stacked containers is received to a horizontal position from which the received row of stacked containers is unloaded. The stacked container handling system may also include an output section having an output accumulation conveyor that serves to move a desired number of horizontal stacks of containers onto a lift table having a hinged bed that rotates from a horizontal position to an upright position.

Abstract: An industrial robot in which both a column which is pivotally mounted on a rotatable base member and a boom which is pivotally mounted on the upper end of the column are of hollow construction to provide a rigid lightweight structure capable of carrying substantial loads. The column is counterbalanced by a spring and the boom is counterbalanced by pneumatic cylinders on a movable carriage so that the major axes of the robot can be driven by relatively low energy driving sources. A simplified hand gear train is provided which is capable of carrying substantial loads and is easily serviced.

Abstract: An endless loop conveyor system is disclosed wherein a plurality of carriers are moved to one or more work stations and one or more buffer stations so that a product may be assembled on each carrier at the work stations. Power is extracted from a continuously moving belt by holding the belt against a power wheel with an L-shaped member. A variable ratio transmission having a pair of power transmitting wheels, one contacting the power wheel, the other contacting a drive wheel, uses the extracted power to accelerate or decelerate each carrier depending on the locations of contact. A non-contacting position is provided for rest at a work station.

Abstract: A robotic welding apparatus has means for moving a tool assembly through a three dimensional space and along a computer controlled path. The tool assembly and a welding torch can be rotated about intersecting axes so as to change either or both the lead or drag angle and the weld angle of the welding torch.

Abstract: Manipulator apparatus is provided with an energy efficient control arrangement. The control arrangement in a point-to-point mode of operation utilizes a servo valve to selectively admit fluid from a pressurized source to one end of a cylinder. A piston is slidably mounted within the cylinder and connected to move a manipulator arm that is movable in a plurality of axes. The servo valve is closed when a predetermined arm velocity is reached and a bypass valving arrangement is opened to interconnect the ends of the cylinder. At a predetermined position of the manipulator arm, the control arrangement closes the bypass valving arrangement and the manipulator arm is decelerated as the arm approaches the desired final position.

Abstract: A teaching device is provided for use in teaching a computer a program for moving a tool through a three dimensional space and along a predetermined path having a socket at one end for attachment to the tool and at its other end a cavity in which a ball is seated so that the ball may contact and be moved over means defining the predetermined path. Preferably, the teaching device forms a part of an electric circuit used in protecting the teaching device from destruction or other damage.

Abstract: A programmable manipulator is provided in which the manipulator arm is counter-balanced in all of its major axes and these axes are provided with low friction joints so that a relatively small force is needed to move the arm in each of its principal axes. A separate low power driving source is then used to move the arm during the teaching operation, this low power driving source being capable of developing the relatively small force needed to move the arm at low speed during the teaching operation, but being incapable of moving the arm at high speed or exerting a torque on said arm which will be potentially harmful to programming personnel. After the desired path has been taught, the manipulator apparatus is switched over to a playback mode wherein a second relatively high power source is employed to move the arm at relatively high speed during successive playback cycles.

Abstract: A programmable automatic assembly system is provided which may be employed to assemble small parts. Each assembly station includes cooperating manipulator arms which are programmable to assemble parts on a centrally located work table. Improved facilities are provided for teaching the manipulator arms at each station, these facilities including a computer which assists the teaching operator in setting up the programs required for assembly of small parts to close tolerances. Each manipulator arm includes closed loop teach facilities for maintaining the arm at a previously located position during the teaching mode of operation. The computer is employed as a teach assist facility in performing a number of tasks during the teaching operation which are extremely difficult for the operator to perform manually. All of the assembly stations may be controlled during playback from a common disc storage facility so that the control circuitry and memory storage facilities at each manipulator are minimized.

Abstract: A programmable automatic assembly system is provided which may be employed to assemble small parts. Each assembly station includes cooperating manipulator arms which are programmable to assemble parts on a centrally located work table. Improved facilities are provided for teaching the manipulator arms at each station, these facilities including a computer which assists the teaching operator in setting up the programs required for assembly of small parts to close tolerances. Each manipulator arm includes closed loop teach facilities for maintaining the arm at a previously located position during the teaching mode of operation. The computer is employed as a teach assist facility in performing a number of tasks during the teaching operation which are extremely difficult for the operator to perform manually. All of the assembly stations may be controlled during playback from a common disc storage facility so that the control circuitry and memory storage facilities at each manipulator are minimized.

Abstract: A programmable automatic assembly system is provided which may be employed to assemble small parts. Each assembly station includes cooperating manipulator arms which are programmable to assemble parts on a centrally located work table. Improved facilities are provided for teaching the manipulator arms at each station, these facilities including a computer which assists the teaching operator in setting up the programs required for assembly of small parts to close tolerances. Each manipulator arm includes closed loop teach facilities for maintaining the arm at a previously located position during the teaching mode of operation. The computer is employed as a teach assist facility in performing a number of tasks during the teaching operation which are extremely difficult for the operator to perform manually. All of the assembly stations may be controlled during playback from a common disc storage facility so that the control circuitry and memory storage facilities at each manipulator are minimized.

Abstract: A manipulator apparatus having a manipulator arm movable in a plurality of axes is programmed and taught to perform a desired sequence of operations over selected work paths. Basic control parameters relating to movement of the arm independent of the length and orientation of the work paths are programmed by a supervisor/programmer on the controls of a supervisory control unit. The control parameters represent manipulator work parameters and manipulator arm movement different than the taught work paths in a subsequent second teach phase.An operator/programmer in a teach phase proceeds to guide the manipulator arm over the predetermined work paths in contact with a work surface. The work paths are taught or programmed by the automatic recording into a main control memory of positional data.

Abstract: A programmable automatic assembly system is provided which may be employed to assemble small parts. Each assembly station includes cooperating manipulator arms which are programmable to assemble parts on a centrally located work table. Improved facilities are provided for teaching the manipulator arms at each station, these facilities including a computer which assista the teaching operator in setting up the programs required for assembly of small parts to close tolerances. Each manipulator arm includes closed loop teach facilities for maintaining the arm at a previously located position during the teaching mode of operation. The computer is employed as a teach assist facility in performing a number of tasks during the teaching operation which are extremely difficult for the operator to perform manually. All of the assembly stations may be controlled during playback from a common disc storage facility so that the control circuitry and memory storage facilities at each manipulator are minimized.

Abstract: A manipulator apparatus having a manipulator arm movable in a plurality of axes is programmed to perform a desired sequence of operations over a desired path. The programming is accomplished by an operator manually moving the end of the manipulator arm over the desired path while encoders associated with each axis of the manipulator apparatus produce signals representing movement of the arm in each of the axes. The encoder signals are automatically recorded at predetermined increments of movement of the arm as command signals for controlling movement of the arm during a playback cycle. Recording of these command signals is controlled by a guide wheel which is positioned on the end of the arm during programming and is rotated by maintaining the wheel in contact with the work as the operator moves the manipulator arm over the desired path.

Abstract: A programmable automatic assembly system is provided which may be employed to assemble small parts. Each assembly station includes cooperating manipulator arms which are programmable to assemble parts on a centrally located work table. Improved facilities are provided for teaching the manipulator arms at each station, these facilities including a computer which assists the teaching operator in setting up the programs required for assembly of small parts to close tolerances. Each manipulator arm includes closed loop teach facilities for maintaining the arm at a previously located position during the teaching mode of operation. The computer is employed as a teach assist facility in performing a number of tasks during the teaching operation which are extremely difficult for the operator to perform manually. All of the assembly stations may be controlled during playback from a common disc storage facility so that the control circuitry and memory storage facilities at each manipulator are minimized.