Patents by Inventor Toru Iwanaga
Toru Iwanaga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240141081Abstract: A fluororesin including a residue unit of formula (1) and having a haze value equal to 2% or less of a heat-press molded product (thickness 1 mm) with a small haze value of a melt-molded product and a method for producing the same, Rf1, Rf2, Rf3 and Rf4 each independently represent one of the groups consisting of a fluorine atom, a linear perfluoroalkyl group having 1 to 7 carbon atoms, a branched perfluoroalkyl group having 3 to 7 carbon atoms, and a cyclic perfluoroalkyl group having 3 to 7 carbon atoms, the perfluoroalkyl group may have an ethereal oxygen atom, Rf1, Rf2, Rf3 and Rf4 may be linked to each other to form a ring having 4 or more and 8 or less carbon atoms, and the ring may include an ethereal oxygen atom.Type: ApplicationFiled: January 8, 2024Publication date: May 2, 2024Applicant: TOSOH CORPORATIONInventors: Kota SAKAGUCHI, Tomoya SHIMONO, Tomonari NAGAI, Kazunari IWANAGA, Shohei YUMINO, Masao TANABIKI, Toru DOI
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Publication number: 20240076426Abstract: The present invention relates to resin particles including a residue unit represented by the following general formula (1) and having a volume average particle diameter equal to or more than 5 ?m and equal to or less than 2008 ?m, and a method for producing thereof. Fruthermore the present invention relates to a fluororesin comprising a residue unit represented by a general formula (1) and having a weight average molecular weight Mw in a range of 5×104 to 3×105, and a yellow index of a heat-melted molded product (thickness 3 mm) after 24 h at 280° C. of equal to or less than 6, and a method for producing thereof. In the formula (1), Rf1, Rf2, Rf3, and Rf4 are each independently one of the groups consisting of a fluorine atom, a linear perfluoroalkyl group having 1 to 7 carbon atoms, a branched perfluoroalkyl group having 3 to 7 carbon atoms, or a cyclic perfluoroalkyl group having 3 to 7 carbon atoms. The perfluoroalkyl group may have an ethereal oxygen atom.Type: ApplicationFiled: September 21, 2023Publication date: March 7, 2024Applicant: TOSOH CORPORATIONInventors: Shohei YUMINO, Tomoya SHIMONO, Kota SAKAGUCHI, Tomonari NAGAI, Kazunari IWANAGA, Masao TANABIKI, Toru DOI
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Patent number: 11173544Abstract: A casting apparatus for producing a casting by pouring a metal melt into a gas-permeable casting mold by gravity, comprising: a gas-permeable casting mold comprising a cavity including a sprue composed of a tubular portion and a cup portion having a larger diameter than that of the tubular portion to receive the metal melt, a runner constituting a flow path of the metal melt supplied through the sprue, and a product-forming cavity to be filled with the metal melt sent through the runner; a means for pouring the metal melt into the sprue by gravity; a gas-blowing unit comprising a gas-ejecting member to be connected to the sprue; and a mechanism for moving the gas-ejecting member; the gas-ejecting-member-moving mechanism placing the gas-ejecting member at a position just above the tubular portion and not interfering with gravity pouring of the metal melt, and moving it downward for connection to the tubular portion; the gas-blowing unit having blowing a gas to fill the product-forming cavity with the metal melType: GrantFiled: February 25, 2021Date of Patent: November 16, 2021Assignee: HITACHI METALS, LTD.Inventors: Masahide Kawabata, Toru Iwanaga, Kiyoshi Suehara, Yutaka Morita, Masafumi Kokubo
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Publication number: 20210178463Abstract: A casting apparatus for producing a casting by pouring a metal melt into a gas-permeable casting mold by gravity, comprising: a gas-permeable casting mold comprising a cavity including a sprue composed of a tubular portion and a cup portion having a larger diameter than that of the tubular portion to receive the metal melt, a runner constituting a flow path of the metal melt supplied through the sprue, and a product-forming cavity to be filled with the metal melt sent through the runner; a means for pouring the metal melt into the sprue by gravity; a gas-blowing unit comprising a gas-ejecting member to be connected to the sprue; and a mechanism for moving the gas-ejecting member; the gas-ejecting-member-moving mechanism placing the gas-ejecting member at a position just above the tubular portion and not interfering with gravity pouring of the metal melt, and moving it downward for connection to the tubular portion; the gas-blowing unit having blowing a gas to fill the product-forming cavity with the metal melType: ApplicationFiled: February 25, 2021Publication date: June 17, 2021Applicant: HITACHI METALS, LTD.Inventors: Masahide KAWABATA, Toru IWANAGA, Kiyoshi SUEHARA, Yutaka MORITA, Masafumi KOKUBO
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Patent number: 10888922Abstract: A casting apparatus for producing castings using molds each having a sprue, comprising a mold-conveying means for conveying molds each containing a melt poured through the sprue; nozzles each having a gas-introducing opening attachable to and detachable from the sprue; nozzle-attaching/detaching means each moving each nozzle to attach and detach the gas-introducing opening to and from the sprue; moving means for moving the nozzle-attaching/detaching means, such that the nozzle-attaching/detaching means moves following a mold conveyed by the mold-conveying means, while keeping the connection of the gas-introducing opening to the sprue by the nozzle-attaching/detaching means; and a gas supply means connected to each nozzle for supplying a gas to the gas-introducing opening.Type: GrantFiled: November 2, 2016Date of Patent: January 12, 2021Assignee: HITACHI METALS, LTD.Inventors: Kiyoshi Suehara, Hidenori Takahashi, Toru Iwanaga, Yutaka Morita
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Patent number: 10471498Abstract: A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height h1 of the loweType: GrantFiled: January 30, 2019Date of Patent: November 12, 2019Assignee: HITACHI METALS, LTD.Inventors: Lin Wang, Yoshimasa Fujii, Toru Iwanaga
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Publication number: 20190160522Abstract: A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height h1 of the loweType: ApplicationFiled: January 30, 2019Publication date: May 30, 2019Applicant: HITACHI METALS, LTD.Inventors: Lin Wang, Yoshimasa Fujii, Toru Iwanaga
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Publication number: 20190118254Abstract: A casting apparatus for producing castings using molds each having a sprue, comprising a mold-conveying means for conveying molds each containing a melt poured through the sprue; nozzles each having a gas-introducing opening attachable to and detachable from the sprue; nozzle-attaching/detaching means each moving each nozzle to attach and detach the gas-introducing opening to and from the sprue; moving means for moving the nozzle-attaching/detaching means, such that the nozzle-attaching/detaching means moves following a mold conveyed by the mold-conveying means, while keeping the connection of the gas-introducing opening to the sprue by the nozzle-attaching/detaching means; and a gas supply means connected to each nozzle for supplying a gas to the gas-introducing opening.Type: ApplicationFiled: November 2, 2016Publication date: April 25, 2019Applicant: HITACHI METALS, LTD.Inventors: Kiyoshi SUEHARA, Hidenori TAKAHASHI, Toru IWANAGA, Yutaka MORITA
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Patent number: 10232431Abstract: A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height h1 of the loweType: GrantFiled: December 19, 2014Date of Patent: March 19, 2019Assignee: HITACHI METALS, LTD.Inventors: Lin Wang, Yoshimasa Fujii, Toru Iwanaga
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Patent number: 10213828Abstract: A method for producing a casting by pouring a metal melt by gravity into a gas-permeable casting mold having a cavity comprising at least a sprue, a runner and a product-forming cavity, comprises pouring a metal melt into a desired cavity portion including the product-forming cavity through the sprue, the melt being in a volume smaller than the volume of an entire cavity of the gas-permeable casting mold and substantially equal to the volume of the desired cavity portion; supplying a gas to the desired cavity portion through the sprue before the desired cavity portion is filled with the poured melt, so that the melt fills the desired cavity portion and solidifies; the gas being supplied from a gas-blowing nozzle fit into the sprue.Type: GrantFiled: December 19, 2017Date of Patent: February 26, 2019Assignee: HITACHI METALS, LTD.Inventors: Hiroyuki Watanabe, Toru Iwanaga, Lin Wang
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Publication number: 20180178279Abstract: A casting apparatus for producing a casting by pouring a metal melt into a gas-permeable casting mold by gravity, comprising: a gas-permeable casting mold comprising a cavity including a sprue composed of a tubular portion and a cup portion having a larger diameter than that of the tubular portion to receive the metal melt, a runner constituting a flow path of the metal melt supplied through the sprue, and a product-forming cavity to be filled with the metal melt sent through the runner; a means for pouring the metal melt into the sprue by gravity; a gas-blowing unit comprising a gas-ejecting member to be connected to the sprue; and a mechanism for moving the gas-ejecting member; the gas-ejecting-member-moving mechanism placing the gas-ejecting member at a position just above the tubular portion and not interfering with gravity pouring of the metal melt, and moving it downward for connection to the tubular portion; the gas-blowing unit having blowing a gas to fill the product-forming cavity with the metal melType: ApplicationFiled: February 23, 2018Publication date: June 28, 2018Applicant: HITACHI METALS, LTD.Inventors: Masahide KAWABATA, Toru IWANAGA, Kiyoshi SUEHARA, Yutaka MORITA, Masafumi KOKUBO
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Publication number: 20180111188Abstract: A method for producing a casting by pouring a metal melt by gravity into a gas-permeable casting mold having a cavity comprising at least a sprue, a runner and a product-forming cavity, comprises pouring a metal melt into a desired cavity portion including the product-forming cavity through the sprue, the melt being in a volume smaller than the volume of an entire cavity of the gas-permeable casting mold and substantially equal to the volume of the desired cavity portion; supplying a gas to the desired cavity portion through the sprue before the desired cavity portion is filled with the poured melt, so that the melt fills the desired cavity portion and solidifies; the gas being supplied from a gas-blowing nozzle fit into the sprue.Type: ApplicationFiled: December 19, 2017Publication date: April 26, 2018Applicant: HITACHI METALS, LTD.Inventors: Hiroyuki WATANABE, Toru IWANAGA, Lin WANG
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Patent number: 9950363Abstract: A casting apparatus for producing a casting by pouring a metal melt into a gas-permeable casting mold by gravity, comprising: a gas-permeable casting mold comprising a cavity including a sprue composed of a tubular portion and a cup portion having a larger diameter than that of the tubular portion to receive the metal melt, a runner constituting a flow path of the metal melt supplied through the sprue, and a product-forming cavity to be filled with the metal melt sent through the runner; a means for pouring the metal melt into the sprue by gravity; a gas-blowing unit comprising a gas-ejecting member to be connected to the sprue; and a mechanism for moving the gas-ejecting member; the gas-ejecting-member-moving mechanism placing the gas-ejecting member at a position just above the tubular portion and not interfering with gravity pouring of the metal melt, and moving it downward for connection to the tubular portion; the gas-blowing unit having blowing a gas to fill the product-forming cavity with the metal melType: GrantFiled: September 30, 2014Date of Patent: April 24, 2018Assignee: HITACHI METALS, LTD.Inventors: Masahide Kawabata, Toru Iwanaga, Kiyoshi Suehara, Yutaka Morita, Masafumi Kokubo
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Publication number: 20160361757Abstract: A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height h1 of the loweType: ApplicationFiled: December 19, 2014Publication date: December 15, 2016Applicant: HITACHI METALS, LTD.Inventors: Lin WANG, Yoshimasa FUJII, Toru IWANAGA
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Publication number: 20160236274Abstract: A casting apparatus for producing a casting by pouring a metal melt into a gas-permeable casting mold by gravity, comprising: a gas-permeable casting mold comprising a cavity including a sprue composed of a tubular portion and a cup portion having a larger diameter than that of the tubular portion to receive the metal melt, a runner constituting a flow path of the metal melt supplied through the sprue, and a product-forming cavity to be filled with the metal melt sent through the runner; a means for pouring the metal melt into the sprue by gravity; a gas-blowing unit comprising a gas-ejecting member to be connected to the sprue; and a mechanism for moving the gas-ejecting member; the gas-ejecting-member-moving mechanism placing the gas-ejecting member at a position just above the tubular portion and not interfering with gravity pouring of the metal melt, and moving it downward for connection to the tubular portion; the gas-blowing unit having blowing a gas to fill the product-forming cavity with the metal melType: ApplicationFiled: September 30, 2014Publication date: August 18, 2016Applicant: HITACHI METALS, LTD.Inventors: Masahide KAWABATA, Toru IWANAGA, Kiyoshi SUEHARA, Yutaka MORITA, Masafumi KOKUBO
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Publication number: 20160136726Abstract: A method for producing a casting by pouring a metal melt by gravity into a gas-permeable casting mold having a cavity comprising at least a sprue, a runner and a product-forming cavity, comprises pouring a metal melt into a desired cavity portion including the product-forming cavity through the sprue, the melt being in a volume smaller than the volume of an entire cavity of the gas-permeable casting mold and substantially equal to the volume of the desired cavity portion; supplying a gas to the desired cavity portion through the sprue before the desired cavity portion is filled with the poured melt, so that the melt fills the desired cavity portion and solidifies; the gas being supplied from a gas-blowing nozzle fit into the sprue.Type: ApplicationFiled: June 19, 2014Publication date: May 19, 2016Applicant: HITACHI METALS, LTD.Inventors: Hiroyuki WATANABE, Toru IWANAGA, Lin WANG
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Publication number: 20060191604Abstract: A heat-resistant, austenitic spheroidal graphite cast iron has a composition comprising 1-4.5% by weight of Mo, and 0.001-0.5% by weight of Sn and/or Sb as (2Sn+Sb). It preferably has a composition comprising 1-3.5% of C, 1-6.5% of Si, 3% or less of Cr, 10-40% of Ni, 1-4.5% of Mo, 0.001-0.5% of Sn and/or Sb as (2Sn+Sb), and 0.1% or less of a graphite-spheroidizing element, on a weight basis.Type: ApplicationFiled: July 20, 2004Publication date: August 31, 2006Inventors: Kenji Itoh, Keijiro Hayashi, Toru Iwanaga