Patents by Inventor Toshiaki Kurosu

Toshiaki Kurosu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10981392
    Abstract: Provided are a liquid ejection head capable of preventing deformation and breakage of a filter and a method of manufacturing the liquid ejection head. The liquid ejection head comprises: a substrate comprising a supply port through which to supply a liquid and an element configured to produce energy for ejecting the liquid; a resin layer comprising an ejection port through which the liquid is ejectable with the energy produced by the element, and a flow channel connecting the supply port and the ejection port; a filter disposed between the supply port and the flow channel; and a support portion supporting a surface of the filter on the supply port side and a surface of the filter on the flow channel side.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: April 20, 2021
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Toshiaki Kurosu, Takanobu Manabe, Kenji Fujii
  • Publication number: 20200009875
    Abstract: Provided are a liquid ejection head capable of preventing deformation and breakage of a filter and a method of manufacturing the liquid ejection head. The liquid ejection head comprises: a substrate comprising a supply port through which to supply a liquid and an element configured to produce energy for ejecting the liquid; a resin layer comprising an ejection port through which the liquid is ejectable with the energy produced by the element, and a flow channel connecting the supply port and the ejection port; a filter disposed between the supply port and the flow channel; and a support portion supporting a surface of the filter on the supply port side and a surface of the filter on the flow channel side.
    Type: Application
    Filed: May 29, 2019
    Publication date: January 9, 2020
    Inventors: Toshiaki Kurosu, Takanobu Manabe, Kenji Fujii
  • Patent number: 9604454
    Abstract: A method for manufacturing a liquid ejection head having a substrate, heat generating elements formed at the front surface side of the substrate, and a nozzle layer forming liquid chambers and liquid ejection ports at the front surface side of the substrate, and the method includes a process of preparing a substrate having heat generating elements and a nozzle layer formation material layer at the front surface side, a process of driving the heat generating elements for heating to form air bubbles serving as the liquid chambers in the nozzle layer formation material layer, and a process of forming liquid ejection ports which communicate with the liquid chambers in the nozzle layer formation material layer, and then forming a nozzle layer forming the liquid chambers and the liquid ejection ports at the front surface side of the substrate.
    Type: Grant
    Filed: April 6, 2015
    Date of Patent: March 28, 2017
    Assignee: Canon Kabushiki Kaisha
    Inventors: Jun Yamamuro, Satoshi Ibe, Toshiaki Kurosu, Shiro Sujaku
  • Patent number: 9266330
    Abstract: A process for producing a semiconductor chip having a substrate and a bump formed on the substrate including (1) forming, on a substrate, a conductor gold for plating to be a base of plating growth; (2) forming a mask for plating on the conductor gold for plating; (3) performing plating using the mask for plating to form the bump and a dummy pattern; (4) removing the mask for plating; (5) etching the conductor gold for plating; and (6) applying a shock to at least the dummy pattern. The amount of side etching of the conductor gold for plating is grasped from a state of separation of the dummy pattern due to the shock in the step (6).
    Type: Grant
    Filed: January 10, 2014
    Date of Patent: February 23, 2016
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kenji Fujii, Mitsuru Chida, Makoto Watanabe, Toshiaki Kurosu, Masataka Nagai, Takanobu Manabe
  • Patent number: 9238384
    Abstract: The invention discloses a method of manufacturing a microneedle including the steps of forming an island etching mask having thickness distribution on a substrate, and processing the substrate into a needle by taking advantage of a difference in etching rates between the etching mask and the substrate. The invention enables to readily control a point angle and height of the manufactured needle.
    Type: Grant
    Filed: January 29, 2013
    Date of Patent: January 19, 2016
    Assignee: TOPPAN PRINTING CO., LTD.
    Inventors: Kazuhiko Shiomitsu, Hiroshi Sugimura, Toshiaki Kurosu, Gaku Suzuki, Takao Tomono
  • Patent number: 9162459
    Abstract: A liquid ejection head includes a substrate which has an energy-generating element that generates energy to be utilized for ejecting a liquid, and a supply orifice for supplying the liquid to the energy-generating element; and an ejection orifice forming member that has a plurality of ejection orifices through which the liquid is ejected, and at least one beam-like projection which projects toward the substrate and extends along an array direction of the ejection orifices at a position corresponding to the supply orifice. A sectional area perpendicular to the array direction of the ejection orifices at the central part of the beam-like projection in the array direction of the ejection orifices is larger than a sectional area in the direction perpendicular to the array direction of the ejection orifices at both ends of the beam-like projection in the array direction.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: October 20, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masataka Nagai, Yoshinori Tagawa, Jun Yamamuro, Kenji Fujii, Mitsuru Chida, Makoto Watanabe, Toshiaki Kurosu, Takanobu Manabe
  • Publication number: 20150290939
    Abstract: A method for manufacturing a liquid ejection head having a substrate, heat generating elements formed at the front surface side of the substrate, and a nozzle layer forming liquid chambers and liquid ejection ports at the front surface side of the substrate, and the method includes a process of preparing a substrate having heat generating elements and a nozzle layer formation material layer at the front surface side, a process of driving the heat generating elements for heating to form air bubbles serving as the liquid chambers in the nozzle layer formation material layer, and a process of forming liquid ejection ports which communicate with the liquid chambers in the nozzle layer formation material layer, and then forming a nozzle layer forming the liquid chambers and the liquid ejection ports at the front surface side of the substrate.
    Type: Application
    Filed: April 6, 2015
    Publication date: October 15, 2015
    Inventors: Jun Yamamuro, Satoshi Ibe, Toshiaki Kurosu, Shiro Sujaku
  • Patent number: 9146461
    Abstract: A method of making a nozzle chip includes a step of reduction-projection-exposing a photosensitive resin material to exposure light through a mask by using a reduction-projection-exposure apparatus, the mask having a light-transmitting pattern formed thereon; and a step of forming an ejection orifice pattern corresponding to the light-transmitting pattern on the photosensitive resin material by performing a developing operation. The exposure light in the step of reduction-projection-exposing is passed through a correction mechanism before the exposure light reaches the photosensitive resin material, the correction mechanism being configured to suppress an inclination of a chief ray due to off-axis telecentricity that occurs in the reduction-projection-exposure apparatus.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: September 29, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takanobu Manabe, Toshiaki Kurosu, Makoto Watanabe, Masataka Nagai, Hiroyuki Murayama
  • Patent number: 9132647
    Abstract: An object of the present invention is to provide a liquid ejection head capable of suppressing the capture of bubbles into the liquid ejection head including ejection ports having different opening areas so as to satisfactorily fill a liquid channel and the ejection ports with liquid. In order to achieve the object, the liquid ejection head according to the present invention includes a liquid supply port communicating with a plurality of kinds of ejection ports, and further, a defoaming opening communicating with another ejection port except an ejection port having a large opening area out of the plurality of kinds of ejection ports via a defoaming channel.
    Type: Grant
    Filed: September 24, 2014
    Date of Patent: September 15, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Shiro Sujaku, Jun Yamamuro, Hiroyuki Murayama, Toshiaki Kurosu, Yoshinori Tagawa
  • Patent number: 9102149
    Abstract: A liquid ejection head is provided with a recording element substrate having a plurality of ejection orifices for ejecting a liquid, the plurality of ejection orifices being arranged to form a row of the ejection orifices. In at least some of the plurality of the ejection orifices, each having one side and another side, the area of an inner wall of the ejection orifices is set to be larger on the other side than on the one side, the one side and the other side being defined by a plane which passes through the center of the ejection orifice, intersects with the row of the ejection orifices at right angles and extends along the direction of the depth of the ejection orifice.
    Type: Grant
    Filed: June 20, 2014
    Date of Patent: August 11, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Masataka Nagai, Yoshinori Tagawa, Toshiaki Kurosu, Hiroyuki Murayama, Makoto Watanabe, Takanobu Manabe
  • Patent number: 9079405
    Abstract: A liquid ejection head chip includes a liquid ejection unit having a plurality of ejection orifices for ejecting a liquid, a flow path in communication with the ejection orifices, and an energy generating element that generates energy for ejecting the liquid, the liquid ejection unit being provided on an upper surface formed of a (100) surface of a silicon single-crystal substrate. The side surfaces in at least one of two combinations of opposing side surfaces of the substrate have (111) surfaces of silicon single crystal and the angles of the (111) surfaces relative to the (100) surface are supplementary to each other.
    Type: Grant
    Filed: June 4, 2014
    Date of Patent: July 14, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Toshiaki Kurosu, Hiroto Komiyama, Jun Yamamuro, Yoshinori Tagawa, Takanobu Manabe
  • Patent number: 9039143
    Abstract: An ink jet recording head includes a substrate having a plurality of discharge energy generation elements and having an ink supply port, a protective film provided on the substrate and configured to protect wiring connected to the discharge energy generation elements, and an ink discharge port forming member, wherein the protective film has a protruding portion, wherein the ink discharge port forming member has a beam-like protrusion, wherein the beam-like protrusion has a reinforcing rib, and wherein a separation film containing gold is formed at a portion where the protruding portion and the reinforcing rib are held in close contact with each other.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: May 26, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Mitsuru Chida, Kenji Fujii, Makoto Watanabe, Toshiaki Kurosu, Masataka Nagai, Takanobu Manabe
  • Patent number: 9023593
    Abstract: Provided is a method of manufacturing a liquid ejection head, including: forming, on a substrate, a flow path mold pattern that becomes a mold of a liquid flow path; forming a negative photosensitive resin layer on the flow path mold pattern; subjecting the negative photosensitive resin layer to exposure processing with use of a reduction projection exposing apparatus and a mask pattern having an ejection orifice mask shape for forming ejection orifices; and subjecting the negative photosensitive resin layer obtained after the exposure processing to development processing to form the ejection orifices, in which the ejection orifices are formed by correcting, by the ejection orifice mask shape, an inclination of an ejection angle due to an off-axis telecentricity caused by the reduction projection exposing apparatus so as to be close to a direction perpendicular to a surface of the substrate.
    Type: Grant
    Filed: May 27, 2014
    Date of Patent: May 5, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Makoto Watanabe, Yoshinori Tagawa, Hiroyuki Murayama, Toshiaki Kurosu, Masataka Nagai, Takanobu Manabe
  • Publication number: 20150097899
    Abstract: An object of the present invention is to provide a liquid ejection head capable of suppressing the capture of bubbles into the liquid ejection head including ejection ports having different opening areas so as to satisfactorily fill a liquid channel and the ejection ports with liquid. In order to achieve the object, the liquid ejection head according to the present invention includes a liquid supply port communicating with a plurality of kinds of ejection ports, and further, a defoaming opening communicating with another ejection port except an ejection port having a large opening area out of the plurality of kinds of ejection ports via a defoaming channel.
    Type: Application
    Filed: September 24, 2014
    Publication date: April 9, 2015
    Inventors: Shiro SUJAKU, Jun Yamamuro, Hiroyuki Murayama, Toshiaki Kurosu, Yoshinori Tagawa
  • Patent number: 8991051
    Abstract: This invention is a manufacturing method of a liquid discharge head that includes a substrate having a plurality of discharge energy generating elements that generate energy that is utilized for discharging a liquid, and a discharge port forming member that constitutes a discharge port group including a plurality of discharge ports that discharge the liquid and flow paths that communicate with the discharge port group. The manufacturing method includes (1) disposing a photosensitive resin as material of the discharge port forming member on or above the substrate, and (2) forming an exposure pattern of the discharge port group using ultraviolet light in the photosensitive resin. In the aforementioned (2), the discharge port group is divided in a longitudinal direction and exposed, and the exposures are respectively performed so that regions in which there is a high degree of telecentricity face each other.
    Type: Grant
    Filed: December 6, 2012
    Date of Patent: March 31, 2015
    Assignee: Canon Kabushiki Kaisha
    Inventors: Shin Ishimatsu, Kenji Fujii, Toshiaki Kurosu, Takanobu Manabe, Chiaki Muraoka, Sayaka Takahashi, Yukuo Yamaguchi
  • Publication number: 20150010868
    Abstract: A manufacturing method of a liquid ejection head includes a step of performing a first exposure to form a first ejection orifice row and a step of performing a second exposure to form a second ejection orifice row in which ejection orifices are arranged in a row with ejection orifices that form the first ejection orifice row through a connection portion. In an ejection orifice row formed by the first and the second ejection orifice rows, regarding the distances between the centers of ejection orifices in an arrangement direction of the ejection orifices on opening surfaces of the ejection orifices, the ejection orifices are formed so that a distance between the centers of two ejection orifices adjacent to each other with the connection portion in between is longer than a distance between the centers of two ejection orifices adjacent to each other without the connection portion in between.
    Type: Application
    Filed: February 26, 2013
    Publication date: January 8, 2015
    Inventors: Kenji Fujii, Takanobu Manabe, Toshiaki Kurosu, Makoto Watanabe, Yukuo Yamaguchi, Chiaki Muraoka, Sayaka Seki
  • Publication number: 20150002583
    Abstract: A liquid ejection head is provided with a recording element substrate having a plurality of ejection orifices for ejecting a liquid, the plurality of ejection orifices being arranged to form a row of the ejection orifices. In at least some of the plurality of the ejection orifices, the area of an inner wall of the ejection orifices is set to be larger on the other side than on one side, the other side and the one side being defined by a plane which passes through the center of the ejection orifice, intersects with the row of the ejection orifices at right angles and extends along the direction of the depth of the ejection orifice.
    Type: Application
    Filed: June 20, 2014
    Publication date: January 1, 2015
    Inventors: Masataka Nagai, Yoshinori Tagawa, Toshiaki Kurosu, Hiroyuki Murayama, Makoto Watanabe, Takanobu Manabe
  • Publication number: 20140368579
    Abstract: A liquid ejection head chip includes a liquid ejection unit having a plurality of ejection orifices for ejecting a liquid, a flow path in communication with the ejection orifices, and an energy generating element that generates energy for ejecting the liquid, the liquid ejection unit being provided on an upper surface formed of a (100) surface of a silicon single-crystal substrate. The side surfaces in at least one of two combinations of opposing side surfaces of the substrate have (111) surfaces of silicon single crystal and the angles of the (111) surfaces relative to the (100) surface are supplementary to each other.
    Type: Application
    Filed: June 4, 2014
    Publication date: December 18, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Toshiaki Kurosu, Hiroto Komiyama, Jun Yamamuro, Yoshinori Tagawa, Takanobu Manabe
  • Publication number: 20140361458
    Abstract: Provided is a method of manufacturing a liquid ejection head, including: forming, on a substrate, a flow path mold pattern that becomes a mold of a liquid flow path; forming a negative photosensitive resin layer on the flow path mold pattern; subjecting the negative photosensitive resin layer to exposure processing with use of a reduction projection exposing apparatus and a mask pattern having an ejection orifice mask shape for forming ejection orifices; and subjecting the negative photosensitive resin layer obtained after the exposure processing to development processing to form the ejection orifices, in which the ejection orifices are formed by correcting, by the ejection orifice mask shape, an inclination of an ejection angle due to an off-axis telecentricity caused by the reduction projection exposing apparatus so as to be close to a direction perpendicular to a surface of the substrate.
    Type: Application
    Filed: May 27, 2014
    Publication date: December 11, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Makoto Watanabe, Yoshinori Tagawa, Hiroyuki Murayama, Toshiaki Kurosu, Masataka Nagai, Takanobu Manabe
  • Publication number: 20140347426
    Abstract: A liquid ejecting head includes a substrate; and flow path forming members that form a plurality of liquid flow paths on or above the substrate, wherein grooves are formed between the plurality of liquid flow paths that adjoin in a longitudinal direction of the substrate, and the flow path forming members are formed on or above the substrate via an intermediate layer.
    Type: Application
    Filed: May 22, 2014
    Publication date: November 27, 2014
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Hiroyuki Murayama, Yoshinori Tagawa, Toshiaki Kurosu