Patents by Inventor Toshiaki Matsuda

Toshiaki Matsuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5294584
    Abstract: A process for producing a denitration catalyst comprising the following steps of immersing a base material composed of an inorganic fiber cloth in an aqueous slurry containing 5 to 20% by weight of at least one sol-form substance selected from the group consisting of silica sol, titania sol and zirconia sol, as a first component, 20 to 70% by weight of at least one inorganic oxide fine powder selected from the group consisting of those of titania, zirconia and cordierite, as a second component, and 1 to 3% by weight of at least one organic binder selected from the group consisting of polyvinyl alcohol, polyvinyl acetate and carboxymethyl cellulose, as a third component, removing superfluous liquid from the resulting base material, drying the base material, coating catalyst components onto the surface of the dried base material, and drying and calcining the resulting material, are proposed.
    Type: Grant
    Filed: October 2, 1991
    Date of Patent: March 15, 1994
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Naomi Yoshida, Hitoshi Yamasaki, Ikuhisa Hamada, Yasuyoshi Kato, Kunihiko Konishi, Toshiaki Matsuda, Yuji Fukuda
  • Patent number: 5155083
    Abstract: A catalyst for reducing nitrogen oxides in the exhaust gas with ammonia, having a catalyst composition coated on an inorganic fiber cloth as a substrate is provided. The inorganic fiber cloth is impregnated with at least one inorganic oxide selected from silica and said catalyst composition, preferably with an organic binder like polyvinyl alcohol, so that the weight ratio of the inorganic oxide/said inorganic fiber cloth is in the range of 0.05 to 0.8 and the inorganic oxide is substantially placed between the fibers constituting said inorganic fiber cloth.The above inorganic fiber cloth is preferably a glass fiber cloth, more preferably a glass fiber cloth which surface is acid-treated to have a layer deficient in alumina and calcium oxide.
    Type: Grant
    Filed: May 18, 1990
    Date of Patent: October 13, 1992
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Naomi Yoshida, Hitoshi Yamasaki, Ikuhisa Hamada, Yasuyoshi Kato, Kunihiko Konishi, Toshiaki Matsuda, Yuji Fukuda
  • Patent number: 5151256
    Abstract: A coal combustion apparatus having prevented deterioration of a denitration catalyst due to volatile metal compounds contained in exhaust gases is provided, which apparatus comprises a combustion furnace, a denitration means for removing nitrogen oxides in an exhaust gas from the furnace by reducing nitrogen oxide with ammonia, a means for collecting ashes in the gas having left the denitration means and a means for recycling the collected ashes into the furnace, and is characterized in providing an oxygen concentration meter in the flow path of the gas between the furnace and the denitration means and also providing an oxygen concentration-controlling means relative to air fed inside the flow path of the gas from the furnace to the denitration means so as to control the oxygen concentration detected by the oxygen concentration meter to a definite value or higher.
    Type: Grant
    Filed: May 2, 1991
    Date of Patent: September 29, 1992
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Kunihiko Konishi, Nobue Teshima, Toshiaki Matsuda, Hiroshi Akama
  • Patent number: 5087600
    Abstract: A catalyst for denitration by catalytic reduction using ammonia capable of preventing catalyst deterioation due to vapors of heavy metal compounds contained in exhaust gases and having a high strength and a superior resistance to poisons and a process for producing the catalyst are provided, which catalyst comprises TiO.sub.2, oxide(s) of at least one of V, Cu, Fe and Mn and oxide(s) of at least one of Mo, W and Sn, the total of the mol number(s) of the oxide(s) of at least one of Mo, W and Sn falling within a range of 2.times.10.sup.-6 to 20.times.10.sup.-6 mol/m.sup.2 per the unit specific surface of the catalyst, and which process comprises having oxide(s) of at least one of Mo, W and Sn adsorbed and supported onto a composition comprising TiO.sub.2 prepared in advance and oxide(s) of at least one of V, Fe, Cu and Mn so as to give the above-specified total of the mol number(s) of oxide(s) of at least one of Mo, W and Sn.
    Type: Grant
    Filed: September 27, 1990
    Date of Patent: February 11, 1992
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Kunihiko Konishi, Hiroshi Akama, Toshiaki Matsuda, Nobue Teshima
  • Patent number: 5059576
    Abstract: A catalyst or a catalyst structure for removing nitrogen oxides contained in exhaust gases, having a small pressure loss and hard to cause ash deposition, and a process for producing the same are provided, which catalyst comprises a mixture of a catalyst composition of titanium oxide and at least one member of oxides of vanadium, molybdenum and tungsten, and inorganic fibers, the clearances of the inorganic fibers are filled with said catalyst composition; the ration by weight of said catalyst composition to said inorganic fibers is 3 or more; and the apparent density of said catalyst is 0.8 g/cm.sup.3 or more; and which process comprises providing a composition containing titanium oxide and at least one member of oxides of vanadium, molybdenum and tungsten, calcining said composition at 500.degree.-650.degree. C., crushing the calcined material so that powder of 20.mu.
    Type: Grant
    Filed: August 8, 1990
    Date of Patent: October 22, 1991
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Fumito Nakajima, Ikuhisa Hamada, Masahiro Nitta, Kunihiko Konishi, Toshiaki Matsuda, Naomi Yoshida, Nobuyoshi Ishida, Hitoshi Yamasaki
  • Patent number: 5047378
    Abstract: An exhaust gas-purifying catalyst capable of carrying out the CO-oxidizing reaction and the reduction reaction of NO.sub.x with NH.sub.3 in the same reactor and with good efficiency, and a process for purifying exhaust gases using the catalyst are provided, which catalyst comprises Cu and/or Co supported by Zr oxide or Ti oxide mixed with a Cu-substituted type zeolite.
    Type: Grant
    Filed: October 17, 1989
    Date of Patent: September 10, 1991
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Nobue Teshima, Kunihiko Konishi, Toshiaki Matsuda
  • Patent number: 4966882
    Abstract: A catalyst for denitration by catalytic reduction using ammonia capable of preventing catalyst deterioation due to vapors of heavy metal compounds contained in exhaust gases and having a high strength and a superior resistance to poisons and a process for producing the catalyst are provided, which catalyst comprises TiO.sub.2, oxide(s) of at least one of V, Cu, Fe and Mn and oxide(s) of at least one of Mo, W and Sn, the total of the mol number(s) of the oxide(s) of at least one of Mo, W and Sn falling within a range of 2.times.10.sup.-6 to 20.times.10.sup.-6 mol/m.sup.2 per the unit specific surface of the catalyst, and which process comprises having oxide(s) of at least one of Mo, W and Sn absorbed and supported onto a composition comprising TiO.sub.2 prepared in advance and oxide(s) of at least one of V, Fe, Cu and Mn so as to give the above-specified total of the mol number(s) of oxide(s) of at least one of Mo, W and Sn.
    Type: Grant
    Filed: June 2, 1988
    Date of Patent: October 30, 1990
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Kunihiko Konishi, Hiroshi Akama, Toshiaki Matsuda, Nobue Teshima
  • Patent number: 4952548
    Abstract: A catalyst for removing nitrogen oxides contained in exhaust gases, particularly those containing vapor-form catalyst poisons, by catalytic reduction with ammonia, while retaining a high denitration performance for a long time, which catalyst comprises titanium oxide as a first component, molybdenum oxide and/or tungsten oxide as a second component and vanadium oxide and/or sulfate as a third component, the atomic ratio of the respective elements being Ti:Mo and/or W:V=80-96.6:3-15:0.5-5, and the size of the crystallite of the titanium oxide according to Sherrer's equation being in the range of 185 .ANG. to 300 .ANG. in the direction of a plane (101) (interplanar spacing: d=3.52 .ANG.).
    Type: Grant
    Filed: October 18, 1988
    Date of Patent: August 28, 1990
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Kunihiko Konishi, Hiroshi Akama, Toshiaki Matsuda, Nobue Teshima, Fumito Nakajima, Tadaaki Mizoguchi, Masahiro Nitta
  • Patent number: 4798813
    Abstract: A catalyst for removing nitrogen oxides whose activity deterioration due to volatile poisons contained in exhaust gases is prevented and which has a superior endurance, and a process for producing the catalyst are provided, which catalyst comprises a titania having a surface area of 20 m.sup.2 /g or less and a zeolite having 0.01 to 20% by weight of copper supported thereon; having an average pore diameter of 10 .ANG. or less; and having a silica/alumina molar ratio of 10 or more, and which process comprises mixing powder of the zeolite with the titania or its precursor, followed by molding the mixture into a predetermined shape, followed by calcining the resulting material at 800.degree. C. or higher.
    Type: Grant
    Filed: July 2, 1987
    Date of Patent: January 17, 1989
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Kunihiko Konishi, Toshiaki Matsuda, Meiji Ito, Taiji Kamiguchi, Nobue Teshima, Hiroshi Akama