Patents by Inventor Toshiatsu Nagaya

Toshiatsu Nagaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060087204
    Abstract: An object of the present invention is to provide a stacked piezoelectric element with excellent durability, which exhibits an excellent piezoelectric performance irrespective of containing or not containing Pb in the ceramic layer, ensures sufficiently suppressed segregation of the electrically conducting base metal material in the ceramic layer and allows for no segregation of a strengthening substance itself.
    Type: Application
    Filed: September 7, 2005
    Publication date: April 27, 2006
    Applicants: Nippon Soken, Inc., DENSO Corporation
    Inventors: Hitoshi Shindo, Eturo Yasuda, Masatoshi Ikeda, Masaya Nakamura, Tatsuhiko Nonoyama, Toshiatsu Nagaya
  • Publication number: 20060006360
    Abstract: To provide a grain oriented ceramic capable of exerting excellent piezoelectric properties, a production method thereof, and a piezoelectric material, a dielectric material, a thermoelectric conversion element and an ion conducting element each using the grain oriented ceramic, there is provided a grain oriented ceramic comprising, as the main phase, an isotropic perovskite-type compound which is represented by formula (1): {Lix(K1?yNay)1?x}(Nb1?z?wTazSbw)O3 in which x, y, z and w are in respective composition ranges of 0?x?0.2, 0?y?1, 0?z?0.4, 0?w?0.2 and x+z+w>0. The main phase comprises a polycrystalline body containing from 0.0001 to 0.15 mol of any one or more additional element selected from metal elements, semimetal elements, transition metal elements, noble metal elements and alkaline earth metal elements belonging to Groups 2 to 15 of the Periodic Table, per mol of the compound represented by formula (1).
    Type: Application
    Filed: June 17, 2005
    Publication date: January 12, 2006
    Applicant: DENSO Corporation
    Inventors: Hisaaki Takao, Takahiko Homma, Yasuyoshi Saito, Kazumasa Takatori, Tatsuhiko Nonoyama, Toshiatsu Nagaya, Masaya Nakamura
  • Patent number: 6972060
    Abstract: This invention provides a method for producing a stacked ceramic body that does not require strict control of an oxygen partial pressure in a sintering gas. To produce a stacked ceramic body by alternately stacking dielectric layer and electrode layers, an unsintered stacked body 2 is prepared by alternately stacking unsintered dielectric layers containing a PZT type dielectric material and unsintered electrode layers containing an electrode material, and is sintered in a sintering gas to which a dielectric layer anti-reducing agent 21 and an electrode layer anti-oxidant 22 are introduced. Alternatively, sintering is conducted in a gas containing only the dielectric layer anti-reducing agent 21 or in a gas containing only the electrode layer anti-oxidant 22.
    Type: Grant
    Filed: April 3, 2003
    Date of Patent: December 6, 2005
    Assignee: Nippon Soken, Inc.
    Inventors: Eturo Yasuda, Atsuhiro Sumiya, Hitoshi Shindo, Toshiatsu Nagaya, Takashi Yamamoto
  • Patent number: 6960271
    Abstract: A laminate type dielectric device is formed by alternately laminating dielectric ceramic layers and electrode layers and integrally baking the laminate product. The electode layers are mainly made of an electrically conductive base metal material having greater standard Gibbs free energy for the formation of a metal oxide at a baking temperature than that of the ceramic material constituting the dielectric ceramic layers. Segregation of the materials including the electrically conductive base metal material does not occur at portions sandwiched between adjacent positive and negative electrode layers among the dielectric ceramic layers.
    Type: Grant
    Filed: September 16, 2003
    Date of Patent: November 1, 2005
    Assignees: Denso Corporation, Nippon Soken, Inc.
    Inventors: Hitoshi Shindo, Etsuro Yasuda, Atsuhiro Sumiya, Takashi Yamamoto, Toshiatsu Nagaya
  • Patent number: 6916754
    Abstract: A PZT dielectric ceramic material is sintered at a desired low temperature to prevent deterioration of the performance of the base material. An auxiliary oxide is used that is made by adding the oxide of at least one of tungsten and molybdenum to lead oxide in the following proportions: PbOx+(WO3y+MoO3z) where x+y+z=1, 0.005<y+z<0.4 and y, z?0. 0.5 mol % to 20 mol % of this auxiliary oxide is added to a mixture of a stock material of dielectric ceramic material or its calcination having a composition of ABO3 type dielectric ceramic material where 0.9 molar ratio or more lead is included in site A assuming the proportion of site B is 1, and the material is mixed, formed and sintered. The content of tungsten and molybdenum combined is less than 0.098 mole in proportion to 1 mole of lead and the density of the dielectric ceramic material after sintering is 7.5 g/cm3 larger.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: July 12, 2005
    Assignees: Nippon Soken, Inc., Denso Corporation
    Inventors: Atsuhiro Sumiya, Hitoshi Shindo, Eturo Yasuda, Takumi Kataoka, Toshiatsu Nagaya, Akira Fujii, Takashi Yamamoto
  • Publication number: 20040214723
    Abstract: The present invention provides crystal oriented ceramics, and a production method of the same, having a basic composition of isotropic perovskite-based potassium sodium niobate, demonstrating superior piezoelectric characteristics, and having a specific crystal plane oriented to a high degree of orientation. The crystal oriented ceramics as claimed in the present invention is composed of a polycrystalline substance of an isotropic perovskite compound represented by the general formula: {Lix(K1−yNay)1−x}{Nb1−z−wTazSbw}O3 (wherein, 0≦x≦0.2, 0≦y≦1, 0≦z≦0.4, 0≦w≦0.2, x+z+w>0), and a specific crystal plane of each crystal grain that composes said polycrystalline substance is oriented.
    Type: Application
    Filed: March 15, 2004
    Publication date: October 28, 2004
    Applicant: DENSO CORPORATION
    Inventors: Tatsuhiko Nonoyama, Toshiatsu Nagaya, Hisaaki Takao, Takahiko Homma, Yasuyoshi Saito, Kazumasa Takatori, Masaya Nakamura
  • Patent number: 6809040
    Abstract: A method of manufacturing large-sized laminated dielectrics of high quality which permit adjustment of the atmosphere during sintering process to be accomplished easily, and which can eliminate the problems such as expansion due to reaction with the atmosphere gas. When a laminated body 1, consisting of oxide dielectric layers 2 and inner electrode layers 3 having a base metal such as Cu as a main component, is sintered in a reducing atmosphere, a mixed gas having CO2 gas as a main component and containing optional amount of CO gas and O2 gas is used. By using the equilibrium system of CO2⇄2CO+(1/2)O2 and adjusting the amounts of CO gas and O2 gas, oxygen partial pressure in the atmosphere gas can be easily and stably adjusted and fluctuation and variation in the atmosphere can be suppressed.
    Type: Grant
    Filed: August 1, 2002
    Date of Patent: October 26, 2004
    Assignee: Denso Corporation
    Inventors: Atsuhiro Sumiya, Eturo Yasuda, Hitoshi Shindo, Yasunori Suzuki, Takashi Yamamoto, Toshiatsu Nagaya, Noriaki Kihara
  • Publication number: 20040139599
    Abstract: A laminated dielectric element of high quality, free of delamination and a method of producing the same. A method of producing a laminated dielectric element 1 by alternately laminating dielectric ceramic layers 12 and base metal electrode layers 13, comprising the steps of printing electrodes by applying a paste material for the base metal electrodes onto the surfaces of at least one side of the ceramic green sheets, laminating and press-adhering the ceramic green sheets to fabricate a laminate thereof, dewaxing the laminate, reducing the electrodes to form base metal electrode layers by heating the laminate while flowing an atmospheric gas and by reducing the paste material for the base metal electrodes, and sintering the laminate.
    Type: Application
    Filed: November 4, 2003
    Publication date: July 22, 2004
    Applicants: NIPPON SOKEN, INC., DENSO CORPORATION
    Inventors: Atsuhiro Sumiya, Eturo Yasuda, Hitoshi Shindo, Akira Fujii, Takashi Yamamoto, Toshiatsu Nagaya, Kumi Sawaguchi, Ryoji Kai
  • Patent number: 6734607
    Abstract: An integrally fired, laminated electromechanical transducing element, fabricated using an inexpensive electrode material and having the electrode characteristic at least equivalent to that of the Ag—Pd electrode, is disclosed. Especially, in the integrally fired, laminated electromechanical transducing element according to the invention, (A) the rigidity of the internal electrode layers is low and the internal stress generated at the time of expansion or contraction of the ceramic layers is small, (B) the antimigration characteristic is superior, (C) the charge loss is small, the heat conductivity is high and the heat radiation characteristic is superior, and/or (D) the bonding strength between the ceramic layers and the electrode layers is high.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: May 11, 2004
    Assignees: Denso Corporation, Nippon Soken, Inc.
    Inventors: Toshiatsu Nagaya, Youta Iwamoto, Hitoshi Shindo, Atsuhiro Sumiya, Eturo Yasuda
  • Publication number: 20040058797
    Abstract: A piezoelectric ceramic composition not containing lead, able to be sintered at ordinary pressure, and superior to the past in at least one of the properties unique to piezoelectric ceramic compositions such as the piezoelectric d31 constant, that is, a piezoelectric ceramic composition having a compound of a general formula {Lix(K1-yNay)1-x}(Nb1−z−wTazSbw)O3 where x, y, z, and w are in the ranges of 0≦x≦0.2, 0≦y≦1, 0<z≦0.4, and 0<w≦0.2 as a main ingredient, where the piezoelectric ceramic composition contains at least one metal element selected from (1) palladium, silver, gold, ruthenium, rhodium, rhenium, osmium, iridium, and platinum, (2) nickel, iron, manganese, copper, and zinc, or (3) magnesium, calcium, strontium, and barium as an added element, and a method of production of the same and a piezoelectric element and dielectric element utilizing that piezoelectric ceramic composition.
    Type: Application
    Filed: July 16, 2003
    Publication date: March 25, 2004
    Inventors: Tatsuhiko Nonoyama, Toshiatsu Nagaya, Yasuyoshi Saito, Kazumasa Takatori, Hisaaki Takao, Takahiko Homma
  • Publication number: 20040050477
    Abstract: This invention relates to a laminate type dielectric device capable of sufficiently bonding an electrode material such as Cu to a ceramic material by using an economical base metal material such as Cu, and fully exploiting the characteristics of a dielectric ceramic layer, a production method thereof, and an electrode paste material.
    Type: Application
    Filed: September 16, 2003
    Publication date: March 18, 2004
    Applicants: Denso Corporation, Nippon Soken, Inc.
    Inventors: Hitoshi Shindo, Etsuro Yasuda, Atsuhiro Sumiya, Takashi Yamamoto, Toshiatsu Nagaya
  • Patent number: 6690571
    Abstract: A laminate type dielectric device is formed by alternately laminating dielectric ceramic layers and electrode layers and integrally baking the laminate product. The electrode layers are mainly made of an electrically conductive base metal material having greater standard Gibbs free energy for the formation of a metal oxide at a baking temperature than that of the ceramic material constituting the dielectric ceramic layers. Segregation of the materials including the electrically conductive base metal material does not occur at portions sandwiched between adjacent positive and negative electrode layers among the dielectric ceramic layers.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: February 10, 2004
    Assignees: Denso Corporation, Nippon Soken, Inc.
    Inventors: Hitoshi Shindo, Etsuro Yasuda, Atsuhiro Sumiya, Takashi Yamamoto, Toshiatsu Nagaya
  • Publication number: 20030188820
    Abstract: This invention provides a method for producing a stacked ceramic body that does not require strict control of an oxygen partial pressure in a sintering gas. To produce a stacked ceramic body by alternately stacking dielectric layer and electrode layers, an unsintered stacked body 2 is prepared by alternately stacking unsintered dielectric layers containing a PZT type dielectric material and unsintered electrode layers containing an electrode material, and is sintered in a sintering gas to which a dielectric layer anti-reducing agent 21 and an electrode layer anti-oxidant 22 are introduced. Alternatively, sintering is conducted in a gas containing only the dielectric layer anti-reducing agent 21 or in a gas containing only the electrode layer anti-oxidant 22.
    Type: Application
    Filed: April 3, 2003
    Publication date: October 9, 2003
    Inventors: Eturo Yasuda, Atsuhiro Sumiya, Hitoshi Shindo, Toshiatsu Nagaya, Takashi Yamamoto
  • Publication number: 20030178606
    Abstract: This invention provides a piezoelectric ceramic composition that does not contain lead, can be sintered at a normal pressure and has a high electromechanical coupling coefficient and a small dielectric loss, its production method, and a piezoelectric device utilizing the piezoelectric ceramic composition. The invention relates to a piezoelectric composition containing a compound expressed by the general formula {Lix(K1-yNay)1-x}(Nb1-zTaz)O3, each of x, y and z respectively falling within composition range of 0≦x≦0.2, 0≦y≦1.0 and 0≦z≦0.4, as its main component, and further containing nickel or a nickel-containing compound. To provide a piezoelectric device that does not contain lead, can be sintered at a normal pressure and has a high electromechanical coupling coefficient Kp and a small dielectric loss, the piezoelectric ceramic composition of the invention is expressed by the general formula {Lix(K1-yNay)1-x}(Nb1-z-nTaz(Mn0.5W0.
    Type: Application
    Filed: March 19, 2003
    Publication date: September 25, 2003
    Inventors: Tatsuhiko Nonoyama, Toshiatsu Nagaya, Yasuyoshi Saito, Kazumasa Takatori, Hisaaki Takao, Takahiko Homma
  • Publication number: 20030178605
    Abstract: This invention provides a piezoelectric ceramic composition that does not contain lead, can be sintered at a normal pressure and is excellent in at least one of a piezoelectric constant, an electromechanical coupling coefficient, a dielectric loss, a relative dielectric constant and a Curie point, its production method, and a piezoelectric device and a dielectric device each utilizing the piezoelectric ceramic composition. The invention relates to a piezoelectric composition expressed by the general formula {Lix(K1-yNay)1-x}(Nb1-zSbz)O3, each of x, y and z respectively falling within composition ranges of 0≦x≦0.2, 0≦y≦1.0 and 0≦z≦0.2 (with the exception of x=z=0), and its production method. The invention further relates to a piezoelectric device having a piezoelectric body formed of the piezoelectric ceramic composition described above and a dielectric device having a dielectric body formed of the piezoelectric ceramic composition described above.
    Type: Application
    Filed: March 19, 2003
    Publication date: September 25, 2003
    Inventors: Tatsuhiko Nonoyama, Toshiatsu Nagaya, Yasuyoshi Saito, Kazumasa Takatori, Takahiko Homma, Hisaaki Takao
  • Publication number: 20030027432
    Abstract: It is an object of the present invention to manufacture large-sized laminated dielectrics of high quality which permit adjustment of the atmosphere during sintering process to be accomplished easily, and which can eliminate the problems such as expansion due to reaction with the atmosphere gas.
    Type: Application
    Filed: August 1, 2002
    Publication date: February 6, 2003
    Inventors: Atsuhiro Sumiya, Eturo Yasuda, Hitoshi Shindo, Yasunori Suzuki, Takashi Yamamoto, Toshiatsu Nagaya, Noriaki Kihara
  • Publication number: 20020160904
    Abstract: An object of the present invention is to make it possible to sinter a PZT dielectric ceramic material at a desired low temperature and to prevent deterioration of the performance of the base material.
    Type: Application
    Filed: December 28, 2001
    Publication date: October 31, 2002
    Inventors: Atsuhiro Sumiya, Hitoshi Shindo, Eturo Yasuda, Takumi Kataoka, Toshiatsu Nagaya, Akira Fujii, Takashi Yamamoto
  • Publication number: 20020150508
    Abstract: An integrally fired, laminated electromechanical transducing element, fabricated using an inexpensive electrode material and having the electrode characteristic at least equivalent to that of the Ag—Pd electrode, is disclosed. Especially, in the integrally fired, laminated electromechanical transducing element according to the invention, (A) the rigidity of the internal electrode layers is low and the internal stress generated at the time of expansion or contraction of the ceramic layers is small, (B) the antimigration characteristic is superior, (C) the charge loss is small, the heat conductivity is high and the heat radiation characteristic is superior, and/or (D) the bonding strength between the ceramic layers and the electrode layers is high.
    Type: Application
    Filed: December 28, 2001
    Publication date: October 17, 2002
    Inventors: Toshiatsu Nagaya, Youta Iwamoto, Hitoshi Shindo, Atsuhiro Sumiya, Eturo Yasuda
  • Publication number: 20020149901
    Abstract: This invention relates to a laminate type dielectric device capable of sufficiently bonding an electrode material such as Cu to a ceramic material by using an economical base metal material such as Cu, and fully exploiting the characteristics of a dielectric ceramic layer, a production method thereof, and an electrode paste material.
    Type: Application
    Filed: December 28, 2001
    Publication date: October 17, 2002
    Inventors: Hitoshi Shindo, Etsuro Yasuda, Atsuhiro Sumiya, Takashi Yamamoto, Toshiatsu Nagaya
  • Publication number: 20020121329
    Abstract: This invention provides a method of producing a laminate type dielectric device free from peeling of an electrode layer and a ceramic layer and from voids in both electrode layer and ceramic layer, and an electrode paste material. The invention relates also to an electrode paste material for constituting electrode layers of a laminate type dielectric device produced by at least the steps of alternately laminating ceramic layers 11 containing a lead element as a constituent component and electrode layers 2, and degreasing and baking the laminate, wherein the electrode paste material contains CuO as a principal component of a starting material of an electrically conductive material, a solvent, a binder, and a cooperative material consisting of at least one kind of the main components constituting the ceramic layer 11.
    Type: Application
    Filed: December 28, 2001
    Publication date: September 5, 2002
    Inventors: Hitoshi Shindo, Atsuhiro Sumiya, Eturo Yasuda, Takashi Yamamoto, Toshiatsu Nagaya