Patents by Inventor Toshifumi Katsuma

Toshifumi Katsuma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9511477
    Abstract: Provided is a gear grinding machine which can dress a grinding stone while a gear is held attached to the machine regardless of the size of the gear. To this end, the gear grinding machine (1) engages and mutually rotates a work (W) and the grinding stone (17) to thereby grind the work (W), wherein the gear grinding machine is equipped with a turning table (22) which holds the work (W) and rotates around a work rotating shaft (C), and a pivot table (31) which is pivotably supported around the work rotating shaft (C); and a dresser (40) which is capable of dressing the grinding stone (17) is provided on the pivot table (31), the pivot table (31) being pivoted to move the dresser (40) between a dressing position (D1) and a retreat position (D2).
    Type: Grant
    Filed: August 25, 2011
    Date of Patent: December 6, 2016
    Assignee: MITSUBISHI HEAVY INDUSTRIES MACHINE TOOL CO., LTD.
    Inventors: Toshifumi Katsuma, Kunihiro Watanabe, Toshimasa Kikuchi
  • Patent number: 8979616
    Abstract: A gear grinding machine wherein a tooth alignment operation is performed prior to grinding, is equipped with a workpiece processing rotation shaft (22) which rotates a workpiece (W1) located at a workpiece processing position (P2); a workpiece swing device (30) whereby a tailstock (50) that holds the workpiece (W1) is swung between a workpiece replacement position (P1) and a workpiece processing position; a workpiece alignment rotation shaft (52) which rotates the workpiece held by the tailstock (50); and a tooth alignment sensor (43) that detects the rotation phase of the workpiece, which was rotated by the workpiece alignment rotation shaft. Before the workpiece held by the tailstock is placed at the workpiece processing position, the rotation of the workpiece alignment rotation shaft is controlled on the basis of the rotation phase detected, so that the workpiece will engage with a threaded grinding stone (16).
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: March 17, 2015
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Toshifumi Katsuma, Koichi Masuo, Michiaki Hashitani, Yuji Ashizawa
  • Publication number: 20130244549
    Abstract: Provided is a gear grinding machine which can dress a grinding stone while a gear is held attached to the machine regardless of the size of the gear. To this end, the gear grinding machine (1) engages and mutually rotates a work (W) and the grinding stone (17) to thereby grind the work (W), wherein the gear grinding machine is equipped with a turning table (22) which holds the work (W) and rotates around a work rotating shaft (C), and a pivot table (31) which is pivotably supported around the work rotating shaft (C); and a dresser (40) which is capable of dressing the grinding stone (17) is provided on the pivot table (31), the pivot table (31) being pivoted to move the dresser (40) between a dressing position (D1) and a retreat position (D2).
    Type: Application
    Filed: August 25, 2011
    Publication date: September 19, 2013
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Toshifumi Katsuma, Kunihiro Watanabe, Toshimasa Kikuchi
  • Publication number: 20130045667
    Abstract: Provided is a gear processing machine which has a simple configuration, and is capable of processing a gear with high accuracy. For this purpose, a gear grinding machine wherein a tooth alignment operation is performed prior to grinding, is equipped with a workpiece processing rotation shaft (22) which rotates a workpiece (W1) located at a workpiece processing position (P2); a workpiece swing device (30) whereby a tailstock (50) that holds the workpiece (W1) is swung between a workpiece replacement position (P1) and a workpiece processing position (P2); a workpiece alignment rotation shaft (52) which rotates the workpiece (W1) held by the tailstock (50); and a tooth alignment sensor (43) that detects the rotation phase of the workpiece (W1), which was rotated by the workpiece alignment rotation shaft (52).
    Type: Application
    Filed: September 30, 2010
    Publication date: February 21, 2013
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Toshifumi Katsuma, Koichi Masuo, Michiaki Hashitani, Yuji Ashizawa
  • Patent number: 8137160
    Abstract: Provided is a gear matching device which performs gear matching to establish a rotational phase relationship between a grindstone (13) and a gear-shaped workpiece (W) in which the grindstone and the workpiece can mesh with each other, before gear machining is performed by causing the grindstone and the workpiece to mesh with each other, and by then relatively rotating the grindstone and the workpiece, the gear matching device including: a tail stock (16) which is supported to be movable in the axial direction of the workpiece, and by which the workpiece is pressed against a rotary table (18) to be rotatably held, the rotary table rotating the workpiece about the axis thereof; and a sensor (33) which is provided to the tail stock, and which faces the workpiece to detect the rotational phase thereof, when the tail stock holds the workpiece.
    Type: Grant
    Filed: February 5, 2008
    Date of Patent: March 20, 2012
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Hiroyuki Kurashiki, Toshifumi Katsuma
  • Patent number: 8038563
    Abstract: The index table includes a rotary table for setting a workpiece for a machine tool; a rotary table shaft fixedly provided on the rotary table; a driving motor mechanism, which is a driving source; and a planetary roller speed-reduction mechanism having a sun roller, which is a motor output shaft of the driving motor mechanism, a ring fixed to the speed-reduction mechanism, a plurality of planetary rollers arranged at equal angular intervals between the sun roller and the ring in a pressurized state, and a planetary roller harness that fixedly supports a plurality of planetary roller shafts pivotally supporting the planetary rollers in a rotatable manner and is fixedly provided coaxially with the rotary table shaft.
    Type: Grant
    Filed: February 19, 2008
    Date of Patent: October 18, 2011
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Toshifumi Katsuma, Michiaki Hashitani, Koichi Masuo, Takayoshi Hirayama
  • Publication number: 20100041314
    Abstract: Provided is a gear matching device capable of shortening time taken for the gear matching, and also to provide a gear machining apparatus using the gear matching device.
    Type: Application
    Filed: February 5, 2008
    Publication date: February 18, 2010
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD
    Inventors: Hiroyuki Kurashiki, Toshifumi Katsuma
  • Publication number: 20080220922
    Abstract: There is provided a built-in type index table in which a power transmitting means scarcely has backlash and, at the same time, the space and cost can be saved. The index table includes a rotary table for setting a workpiece for a machine tool; a rotary table shaft fixedly provided on the rotary table; a driving motor mechanism, which is a driving source; and a planetary roller speed-reduction mechanism having a sun roller, which is a motor output shaft of the driving motor mechanism, a ring fixed to the speed-reduction mechanism, a plurality of planetary rollers arranged at equal angular intervals between the sun roller and the ring in a pressurized state, and a planetary roller harness that fixedly supports a plurality of planetary roller shafts pivotally supporting the planetary rollers in a rotatable manner and is fixedly provided coaxially with the rotary table shaft.
    Type: Application
    Filed: February 19, 2008
    Publication date: September 11, 2008
    Inventors: Toshifumi Katsuma, Michiaki Hashitani, Koichi Masuo, Takayoshi Hirayama
  • Patent number: 7341501
    Abstract: A gear grinding machine, a method for dressing a threaded grinding wheel, and a method for grinding a work are disclosed. A dressing tool is rotated in a vertical plane, with its position being fixed. The position of a threaded grinding wheel is NC-controlled, whereby the dressing tool is brought into contact with the starting point of the thread of the threaded grinding wheel at a somewhat lower surface of the circumferential surface of the threaded grinding wheel and, in accordance with the rotation of the threaded grinding wheel, the position of contact of the dressing tool with the threaded grinding wheel is moved along the circumferential surface of the threaded grinding wheel.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: March 11, 2008
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Yoshikoto Yanase, Toshifumi Katsuma
  • Publication number: 20070202774
    Abstract: A gear grinding machine, a method for dressing a threaded grinding wheel, and a method for grinding a work are disclosed. A dressing tool is rotated in a vertical plane, with its position being fixed. The position of a threaded grinding wheel is NC-controlled, whereby the dressing tool is brought into contact with the starting point of the thread of the threaded grinding wheel at a somewhat lower surface of the circumferential surface of the threaded grinding wheel and, in accordance with the rotation of the threaded grinding wheel, the position of contact of the dressing tool with the threaded grinding wheel is moved along the circumferential surface of the threaded grinding wheel.
    Type: Application
    Filed: December 14, 2006
    Publication date: August 30, 2007
    Applicant: Mitsubishi Heavy Industries, Ltd.
    Inventors: Yoshikoto Yanase, Toshifumi Katsuma
  • Patent number: 7083496
    Abstract: To correct the tooth profile error of a ground gear, the wheel angle of a threaded grinding wheel is modified by dressing the threaded grinding wheel by a dressing device. To correct the helix form deviation of a ground gear, namely, to modify the helix angle of the gear, synchronization between the moving motion in the Z-direction of the threaded grinding wheel and the rotary motion of a table for installation of the gear is adjusted. When the helix form deviation is corrected by adjustment of the synchronization, a tooth profile change inevitably occurs. In consideration of the tooth profile change, correction of the tooth profile error by dressing is made.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: August 1, 2006
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Yoshikoto Yanase, Toshifumi Katsuma
  • Publication number: 20060025050
    Abstract: To correct the tooth profile error of a ground gear, the wheel angle of a threaded grinding wheel is modified by dressing the threaded grinding wheel by a dressing device. To correct the helix form deviation of a ground gear, namely, to modify the helix angle of the gear, synchronization between the moving motion in the Z-direction of the threaded grinding wheel and the rotary motion of a table for installation of the gear is adjusted. When the helix form deviation is corrected by adjustment of the synchronization, a tooth profile change inevitably occurs. In consideration of the tooth profile change, correction of the tooth profile error by dressing is made.
    Type: Application
    Filed: July 6, 2005
    Publication date: February 2, 2006
    Applicant: Mitsubishi Heavy Industries, Ltd.
    Inventors: Yoshikoto Yanase, Toshifumi Katsuma