Patents by Inventor Toshiharu Aiso

Toshiharu Aiso has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10793937
    Abstract: A steel for induction hardening according to an aspect includes, as a chemical composition, predetermined amounts of alloy elements and a remainder including Fe and impurities, in which Al×N is 0.000330 to 0.000825, Mn/S is 4.6 to 14.0, a machinability index M is 15.5 to 25.65, an area fraction of AlN having an equivalent circle diameter of more than 200 nm at a ¼ position of a diameter of the steel is 20% or less of an area fraction of all AlN having an equivalent circle diameter of 40 nm or more, and a number density of Mn sulfide-based inclusions having a maximum diameter of 0.3 ?m or more and 10 ?m or less at the ¼ position of the diameter is 100 pieces/mm2 or more and 2500 pieces/mm2 or less.
    Type: Grant
    Filed: February 20, 2015
    Date of Patent: October 6, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toshiharu Aiso, Suguru Yoshida, Kei Miyanishi
  • Patent number: 9890446
    Abstract: A steel for an induction hardening including, by mass %, C: more than 0.75% to 1.20%, Si: 0.002 to 3.00%, Mn: 0.20 to 2.00%, S: 0.002 to 0.100%, Al: more than 0.050% to 3.00%. P: limited to 0.050% or less, N: limited to 0.0200% or less, O: limited to: 0.0030% or less, and the balance composing of iron and unavoidable impurities, wherein an Al content and a N content satisfy, by mass %, Al?(27/14)×N>0.050%.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: February 13, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Manabu Kubota, Toshiharu Aiso, Kei Miyanishi
  • Patent number: 9725783
    Abstract: Steel for machine structure use excellent in tool lifetime in a broad range of cutting speeds regardless of continuous machining, intermittent machining, or other systems and further in various machining environments such as use of a cutting fluid or a dry, semidry, and oxygen enriched environment, having a chemical composition containing, by mass %, C: 0.01 to 1.2%, Si: 0.005 to 3.0%, Mn: 0.05 to 3.0%, P: 0.0001 to 0.2%, S: 0.0001 to 0.35%, N: 0.0005 to 0.035%, and Al: 0.05 to 1.0%, satisfying [Al %]?(27/14)×[N %]?0.05%, and having a balance of Fe and unavoidable impurities and forming an Al2O3 coating on the surface of a cutting tool by machining using a cutting tool coated on the surface contacting the machined material by metal oxides with a value of a standard free energy of formation at 1300° C. of that value of Al2O3 or more, and a machining method of the same.
    Type: Grant
    Filed: May 14, 2010
    Date of Patent: August 8, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiharu Aiso, Hajime Saitoh, Atsushi Mizuno
  • Publication number: 20170067140
    Abstract: A steel for induction hardening according to an aspect includes, as a chemical composition, predetermined amounts of alloy elements and a remainder including Fe and impurities, in which Al×N is 0.000330 to 0.000825, Mn/S is 4.6 to 14.0, a machinability index M is 15.5 to 25.65, an area fraction of AlN having an equivalent circle diameter of more than 200 nm at a ¼ position of a diameter of the steel is 20% or less of an area fraction of all AlN having an equivalent circle diameter of 40 nm or more, and a number density of Mn sulfide-based inclusions having a maximum diameter of 0.3 ?m or more and 10 ?m or less at the ¼ position of the diameter is 100 pieces/mm2 or more and 2500 pieces/mm2 or less.
    Type: Application
    Filed: February 20, 2015
    Publication date: March 9, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiharu AISO, Suguru YOSHIDA, Kei MIYANISHI
  • Patent number: 9156117
    Abstract: In the method of cutting steel for machine structural use, steel for machine structural use, in which chemical components contain, by mass %, 0.01% to 1.2% of C, 0.005% to 3.0% of Si, 0.05% to 3.0% of Mn, 0.001% to 0.2% of P, 0.001% to 0.35% of S, 0.002% to 0.035% of N and 0.05% to 1.0% of Al, in a case in which [Al%] and [N%] represent the mass % of Al and N in the steel respectively, [Al%]?(27/14)×[N%]?0.05% is satisfied, is the other elements are included as necessary, and a balance consisting of Fe and inevitable impurities, is used, and a cutting process is carried out on the steel for machine structural use using water-insoluble cutting oil in which the amount of dissolved oxygen is 4 volume % to 16 volume %.
    Type: Grant
    Filed: November 1, 2011
    Date of Patent: October 13, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiharu Aiso, Suguru Yoshida
  • Patent number: 9139894
    Abstract: This steel for a machine structure contains, in mass %: C: 0.40% to less than 0.75%; Si: 0.01% to 3.0%; Mn: 0.1% to 1.8%; S: 0.001% to 0.1%; Al: more than 0.1% and not more than 1.0%; N: 0.001% to 0.02%; and P: limited to not more than 0.05%, with a balance including Fe and inevitable impurities, in which the steel satisfies 139.38?214×[C]+30.6×[Si]+42.8×[Mn]?14.7×[Al]?177 and 0.72?[C]+1/7×[Si]+1/5×[Mn]<1.539.
    Type: Grant
    Filed: July 11, 2011
    Date of Patent: September 22, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiharu Aiso, Suguru Yoshida, Manabu Kubota, Kei Miyanishi, Shuji Kozawa
  • Publication number: 20150240335
    Abstract: A steel for an induction hardening including, by mass %, C: more than 0.75% to 1.20%, Si: 0.002 to 3.00%, Mn: 0.20 to 2.00%, S: 0.002 to 0.100%, Al: more than 0.050% to 3.00%. P: limited to 0.050% or less, N: limited to 0.0200% or less, O: limited to: 0.0030% or less, and the balance composing of iron and unavoidable impurities, wherein an Al content and a N content satisfy, by mass %, Al?(27/14)×N>0.050%.
    Type: Application
    Filed: May 8, 2015
    Publication date: August 27, 2015
    Inventors: Manabu KUBOTA, Toshiharu AISO, Kei MIYANISHI
  • Patent number: 9039962
    Abstract: A steel for an induction hardening including, by mass %, C: more than 0.75% to 1.20%, Si: 0.002 to 3.00%, Mn: 0.20 to 2.00%, S: 0.002 to 0.100%, Al: more than 0.050% to 3.00%, P: limited to 0.050% or less, N: limited to 0.0200% or less, O: limited to: 0.0030% or less, and the balance composing of iron and unavoidable impurities, wherein an Al content and a N content satisfy, by mass %, Al?(27/14)×N>0.050%.
    Type: Grant
    Filed: February 15, 2011
    Date of Patent: May 26, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Manabu Kubota, Toshiharu Aiso, Kei Miyanishi
  • Patent number: 8801873
    Abstract: The present invention provides a carburized steel part obtained by subjecting a base material to a cutting operation and a carburizing operation, in which the base material includes chemical components of: C: greater than 0.3 but less than or equal to 0.6% by mass; Si: 0.01 to 1.5% by mass; Mn: 0.3 to 2.0% by mass; P: 0.0001 to 0.02% by mass; S: 0.001 to 0.15% by mass; N: 0.001 to 0.03% by mass; Al: greater than 0.06 but less than or equal to 0.3% by mass; and, O: 0.0001 to 0.005% by mass, with a balance including iron and inevitable impurities, and in which the carburized steel part has a hardness of HV550 to HV800 in a surface layer portion, and a hardness of HV400 to HV550 in a core portion.
    Type: Grant
    Filed: March 29, 2010
    Date of Patent: August 12, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Kei Miyanishi, Toshiharu Aiso
  • Patent number: 8545137
    Abstract: The cutting method of steel for machine structural use includes: forming a mist by mixing a cutting fluid supplied at a supply rate of 0.01 ml/hour to 200 ml/hour and an oxidizing gas containing, by volume %, 21% to 50% of oxygen; and cutting the steel for machine structural use while the mist is blown on the cutting edge surface of a tool and the surface of the steel for machine structural use, wherein the steel for machine structural use includes, by mass %: C: 0.01% to 1.2%, Si: 0.005% to 3.0%, Mn: 0.05% to 3.0%, P: 0.001% to 0.2%, S: 0.001% to 0.35%, N: 0.002% to 0.035%, Al: 0.05% to 1.0%, and the balance consisting of Fe and inevitable impurities in which O is limited to 0.003% or less, and the amount of Al [Al %] and the amount of N [N %] satisfy [Al %]?(27/14)×[N %]?0.05.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: October 1, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Toshiharu Aiso, Kei Miyanishi, Suguru Yoshida
  • Publication number: 20130213199
    Abstract: In the method of cutting steel for machine structural use, steel for machine structural use, in which chemical components contain, by mass %, 0.01% to 1.2% of C, 0.005% to 3.0% of Si, 0.05% to 3.0% of Mn, 0.001% to 0.2% of P, 0.001% to 0.35% of S, 0.002% to 0.035% of N and 0.05% to 1.0% of Al, in a case in which [Al%] and [N%] represent the mass % of Al and N in the steel respectively, [Al%]?(27/14)×[N%]?0.05% is satisfied, is the other elements are included as necessary, and a balance consisting of Fe and inevitable impurities, is used, and a cutting process is carried out on the steel for machine structural use using water-insoluble cutting oil in which the amount of dissolved oxygen is 4 volume % to 16 volume %.
    Type: Application
    Filed: November 1, 2011
    Publication date: August 22, 2013
    Inventors: Toshiharu Aiso, Suguru Yoshida
  • Publication number: 20130101457
    Abstract: This steel for a machine structure contains, in mass %: C: 0.40% to less than 0.75%; Si: 0.01% to 3.0%; Mn: 0.1% to 1.8%; S: 0.001% to 0.1%; Al: more than 0.1% and not more than 1.0%; N: 0.001% to 0.02%; and P: limited to not more than 0.05%, with a balance including Fe and inevitable impurities, in which the steel satisfies 139.38 ?214×[C]+30.6×[Si]+42.8×[Mn]?14.7×[Al]?177 and 0.72?[C]+1/7×[Si]+1/5×[Mn]<1.539.
    Type: Application
    Filed: July 11, 2011
    Publication date: April 25, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiharu Aiso, Suguru Yoshida, Manabu Kubota, Kei Miyanishi, Shuji Kozawa
  • Publication number: 20130025747
    Abstract: A steel for an induction hardening including, by mass %, C: more than 0.75% to 1.20%, Si: 0.002 to 3.00%, Mn: 0.20 to 2.00%, S: 0.002 to 0.100%, Al: more than 0.050% to 3.00%, P: limited to 0.050% or less, N: limited to 0.0200% or less, O: limited to: 0.0030% or less, and the balance composing of iron and unavoidable impurities, wherein an Al content and a N content satisfy, by mass %, Al?(27/14)×N>0.050%.
    Type: Application
    Filed: February 15, 2011
    Publication date: January 31, 2013
    Inventors: Manabu Kubota, Toshiharu Aiso, Kei Miyanishi
  • Publication number: 20120085209
    Abstract: The cutting method of steel for machine structural use includes: forming a mist by mixing a cutting fluid supplied at a supply rate of 0.01 ml/hour to 200 ml/hour and an oxidizing gas containing, by volume %, 21% to 50% of oxygen; and cutting the steel for machine structural use while the mist is blown on the cutting edge surface of a tool and the surface of the steel for machine structural use, wherein the steel for machine structural use includes, by mass %: C: 0.01% to 1.2%, Si: 0.005% to 3.0%, Mn: 0.05% to 3.0%, P: 0.001% to 0.2%, S: 0.001% to 0.35%, N: 0.002% to 0.035%, Al: 0.05% to 1.0%, and the balance consisting of Fe and inevitable impurities in which O is limited to 0.003% or less, and the amount of Al [Al %] and the amount of N [N %] satisfy [Al %]?(27/14)×[N %]?0.05.
    Type: Application
    Filed: March 3, 2011
    Publication date: April 12, 2012
    Inventors: Toshiharu Aiso, Kei Miyanishi, Suguru Yoshida
  • Publication number: 20110239835
    Abstract: Steel for machine structure use excellent in tool lifetime in a broad range of cutting speeds regardless of continuous machining, intermittent machining, or other systems and further in various machining environments such as use of a cutting fluid or a dry, semidry, and oxygen enriched environment, having a chemical composition containing, by mass %, C: 0.01 to 1.2%, Si: 0.005 to 3.0%, Mn: 0.05 to 3.0%, P: 0.0001 to 0.2%, S: 0.0001 to 0.35%, N: 0.0005 to 0.035%, and Al: 0.05 to 1.0%, satisfying [Al %]?(27/14)×[N %]?0.05%, and having a balance of Fe and unavoidable impurities and forming an Al2O3 coating on the surface of a cutting tool by machining using a cutting tool coated on the surface contacting the machined material by metal oxides with a value of a standard free energy of formation at 1300° C. of that value of Al2O3 or more, and a machining method of the same.
    Type: Application
    Filed: May 14, 2010
    Publication date: October 6, 2011
    Inventors: Toshiharu Aiso, Hajime Saitoh, Atsushi Mizuno
  • Publication number: 20110036463
    Abstract: The present invention provides a carburized steel part obtained by subjecting a base material to a cutting operation and a carburizing operation, in which the base material includes chemical components of: C: greater than 0.3 but less than or equal to 0.6% by mass; Si: 0.01 to 1.5% by mass; Mn: 0.3 to 2.0% by mass; P: 0.0001 to 0.02% by mass; S: 0.001 to 0.15% by mass; N: 0.001 to 0.03% by mass; Al: greater than 0.06 but less than or equal to 0.3% by mass; and, 0: 0.0001 to 0.005% by mass, with a balance including iron and inevitable impurities, and in which the carburized steel part has a hardness of HV550 to HV800 in a surface layer portion, and a hardness of HV400 to HV550 in a core portion.
    Type: Application
    Filed: March 29, 2010
    Publication date: February 17, 2011
    Inventors: Kei Miyanishi, Toshiharu Aiso
  • Publication number: 20110002807
    Abstract: This steel for induction hardening includes: in terms of mass %, C: 0.40% or more to 0.75% or less; Si: 0.002% or more to 3.0% or less; Mn: 0.20% or more to 2.0% or less; S: 0.002% or more to 0.1% or less; Al: more than 0.10% to 3.0% or less; P: 0.030% or less; and N: 0.035% or less, with the remainder being Fe and inevitable impurities.
    Type: Application
    Filed: January 5, 2010
    Publication date: January 6, 2011
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Hajime Saitoh, Toshiharu Aiso, Masayuki Hashimura, Atsushi Mizuno, Manabu Kubota