Patents by Inventor Toshiharu Otsuka
Toshiharu Otsuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11081709Abstract: A fuel cell system includes: a fuel cell; a reformer to generate a hydrogen-containing gas; an electric power generation raw material supply unit; a reforming material supply unit configured to supply at least one of reforming water and reforming air, to the reformer; an oxidizing gas supply unit to supply an oxidizing gas to a cathode of the fuel cell; a combustor to ignite an exhaust gas discharged from the fuel cell; and a controller. In an operation stop process of the fuel cell system, the controller causes the oxidizing gas supply unit to supply the oxidizing gas, causes the electric power generation raw material supply unit and the reforming material supply unit to intermittently supply the electric power generation raw material and at least one of the water and the air to the reformer, and causes the ignitor to perform an ignition operation.Type: GrantFiled: June 26, 2020Date of Patent: August 3, 2021Assignees: PANASONIC CORPORATION, MORIMURA SOFC TECHNOLOGY CO., LTD.Inventors: Shigenori Onuma, Kunihiro Ukai, Hiroshi Shirahama, Takeshi Saito, Yosuke Akagi, Taiichiro Sakamoto, Toshiharu Ooe, Toshiharu Otsuka
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Patent number: 11018361Abstract: To provide a fuel cell stack device that is applicable to miniaturization of the device and does not require a pipe for discharging off-gas up to a combustion section. A fuel cell stack device including: a first manifold 2a for supplying fuel gas supplied from a reformer 12 to a plurality of fuel cells provided in a first cell stack from above, the first manifold being connected to upper ends of the plurality of fuel cells provided in the first cell stack 10a; and a second manifold 2b for recovering fuel gas discharged from the first cell stack, and supplying the recovered fuel gas to the plurality of fuel cells provided in the second cell stack from below, the second manifold being connected to lower ends of the plurality of fuel cells provided in the second cell stack 10b.Type: GrantFiled: November 30, 2017Date of Patent: May 25, 2021Assignee: MORIMURA SOFC TECHNOLOGY CO., LTD.Inventors: Naoki Watanabe, Toshiharu Otsuka, Akira Kawakami, Fumio Tsuboi, Takuya Matsuo, Takuya Hoshiko, Shuhei Tanaka
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Publication number: 20200328436Abstract: A fuel cell system includes: a fuel cell; a reformer to generate a hydrogen-containing gas; an electric power generation raw material supply unit; a reforming material supply unit configured to supply at least one of reforming water and reforming air, to the reformer; an oxidizing gas supply unit to supply an oxidizing gas to a cathode of the fuel cell; a combustor to ignite an exhaust gas discharged from the fuel cell; and a controller. In an operation stop process of the fuel cell system, the controller causes the oxidizing gas supply unit to supply the oxidizing gas, causes the electric power generation raw material supply unit and the reforming material supply unit to intermittently supply the electric power generation raw material and at least one of the water and the air to the reformer, and causes the ignitor to perform an ignition operation.Type: ApplicationFiled: June 26, 2020Publication date: October 15, 2020Inventors: Shigenori ONUMA, Kunihiro UKAI, Hiroshi SHIRAHAMA, Takeshi SAITO, Yosuke AKAGI, Taiichiro SAKAMOTO, Toshiharu OOE, Toshiharu OTSUKA
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Patent number: 10741858Abstract: A fuel cell system includes: a fuel cell; a reformer to generate a hydrogen-containing gas; an electric power generation raw material supply unit; a reforming material supply unit configured to supply at least one of reforming water and reforming air, to the reformer; an oxidizing gas supply unit to supply an oxidizing gas to a cathode of the fuel cell; a combustor to ignite an exhaust gas discharged from the fuel cell; and a controller. In an operation stop process of the fuel cell system, the controller causes the oxidizing gas supply unit to supply the oxidizing gas, causes the electric power generation raw material supply unit and the reforming material supply unit to intermittently supply the electric power generation raw material and at least one of the water and the air to the reformer, and causes the ignitor to perform an ignition operation.Type: GrantFiled: November 25, 2015Date of Patent: August 11, 2020Assignees: PANASONIC CORPORATION, MORIMURA SOFC TECHNOLOGY CO., LTD.Inventors: Shigenori Onuma, Kunihiro Ukai, Hiroshi Shirahama, Takeshi Saito, Yosuke Akagi, Taiichiro Sakamoto, Toshiharu Ooe, Toshiharu Otsuka
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Patent number: 10115985Abstract: To provide a solid oxide fuel cell system capable of avoiding the reduction of air electrodes. The present invention is a solid oxide fuel cell system including: a fuel cell module, a fuel supply apparatus, a water supply apparatus, an oxidant gas supply apparatus, a reformer, and a control section for controlling the extraction of power, whereby the controller having a shutdown stop circuit for executing a shutdown stop when the fuel cell stack is above the predetermined temperature, and after a shutdown stop, during a period when pressure on the fuel electrode side is sufficiently higher than pressure on the air electrode side, and no reverse flow of oxidant gas to the fuel electrode side is occurring, a temperature drop operation is executed whereby high temperature oxidant gas remaining on the oxidant gas electrode side is discharged.Type: GrantFiled: March 25, 2013Date of Patent: October 30, 2018Assignee: TOTO LTD.Inventors: Takuya Matsuo, Toshiharu Otsuka, Katsuhisa Tsuchiya, Yousuke Akagi, Megumi Shimazu, Chihiro Kobayashi, Mitsunobu Shiono, Koji Omoshiki
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Patent number: 10096851Abstract: A solid oxide fuel cell system includes: a fuel cell unit including a solid oxide fuel cell and a mixer, the solid oxide fuel cell including an anode gas passage and a cathode gas passage, the mixer mixing an anode off gas discharged from the anode gas passage and a cathode off gas discharged from the cathode gas passage; a power-generating raw material supply device operative to supply a power-generating raw material to the fuel cell unit; a combustible gas passage, which extends from the power-generating raw material supply device to a downstream end of the anode gas passage; an oxidizing gas supply device operative to supply an oxidizing gas to the cathode gas passage; and a controller operative to, after electric power generation by the fuel cell unit is stopped, control the power-generating raw material supply device to supply the power-generating raw material in a volume more than or equal to a volume of the combustible gas passage to the combustible gas passage, and concurrently control the oxidizing gType: GrantFiled: February 9, 2015Date of Patent: October 9, 2018Assignees: PANASONIC CORPORATION, TOTO LTD.Inventors: Yasushi Kaneko, Shigenori Onuma, Kunihiro Ukai, Akinori Yukimasa, Hiroshi Shirahama, Toshiharu Otsuka, Hiromi Kita, Taiichiro Sakamoto, Toshiharu Ooe
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Patent number: 10014536Abstract: A fuel cell system includes: a reformer generating a reformed gas using a raw material; a fuel cell generating electric power; a raw material supply passage; a hydro-desulfurizer operative to remove sulfur component in the raw material; a recycle passage through which the reformed gas is supplied to the raw material supply passage provided upstream of the hydro-desulfurizer; a temperature detector detecting a temperature of the hydro-desulfurizer; and a controller, wherein: when the temperature of the hydro-desulfurizer reaches a predetermined temperature, the controller increases a flow rate of the raw material from a predetermined flow rate by a flow rate corresponding to a flow rate of the recycled gas, and then, the controller starts supplying the recycled gas to the recycle passage; and after the recycled gas reaches an upstream end of the recycle passage, the controller returns the flow rate of the raw material to the predetermined flow rate.Type: GrantFiled: February 13, 2015Date of Patent: July 3, 2018Assignees: Panasonic Corporation, TOTO LTD.Inventors: Shigenori Onuma, Noboru Taniguchi, Yasushi Kaneko, Toru Sukawa, Osamu Sakai, Yuichi Mikami, Hiroshi Shirahama, Toshiharu Otsuka
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Publication number: 20180159156Abstract: To provide a fuel cell stack device that is applicable to miniaturization of the device and does not require a pipe for discharging off-gas up to a combustion section. A fuel cell stack device including: a first manifold 2a for supplying fuel gas supplied from a reformer 12 to a plurality of fuel cells provided in a first cell stack from above, the first manifold being connected to upper ends of the plurality of fuel cells provided in the first cell stack 10a; and a second manifold 2b for recovering fuel gas discharged from the first cell stack, and supplying the recovered fuel gas to the plurality of fuel cells provided in the second cell stack from below, the second manifold being connected to lower ends of the plurality of fuel cells provided in the second cell stack 10b.Type: ApplicationFiled: November 30, 2017Publication date: June 7, 2018Inventors: Naoki WATANABE, Toshiharu OTSUKA, Akira KAWAKAMI, Fumio TSUBOI, Takuya MATSUO, Takuya HOSHIKO, Shuhei TANAKA
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Publication number: 20180145347Abstract: A fuel cell system includes: a reformer to generate reformed gas; a solid-oxide fuel cell to generate electric power; a fuel collecting portion provided adjacent to the solid-oxide fuel cell, the reformed gas remaining after the reaction of the solid-oxide fuel cell being collected at the fuel collecting portion; an air flow-through portion; a combustor to mix the reformed gas discharged from a fuel jetting opening of the fuel collecting portion with the air flowing through the air flow-through portion, to combust the reformed gas and operative to mix the reformed gas discharged from a fuel jetting opening of the fuel collecting portion with the air flowing through the air flow-through portion, to combust the reformed gas; and a covering body provided so as to block flow of the air in a direction from the air flow-through portion toward the combustor along the reformer.Type: ApplicationFiled: March 16, 2016Publication date: May 24, 2018Inventors: Takashi KAKUWA, Tatsuo FUJITA, Toshiharu OOE, Taiichiro SAKAMOTO, Toshiharu OTSUKA, Naoki WATANABE
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Patent number: 9780391Abstract: To provide a fuel cell device capable of extending the years of service life of a reformer by suppressing thermal runaways. The present invention is a solid oxide fuel cell device, including a fuel cell module having fuel cell units; a reformer disposed above the fuel cell units, for producing hydrogen by a partial oxidation reforming reaction and a steam reforming reaction; a vaporizing chamber disposed adjacent to the reformer; a combustion chamber for heating the vaporization chamber; a water supply device; an electrical generation oxidant gas supply device; and a controller for raising the fuel cell units to a temperature at which electrical generation is possible; whereby over the entire period of the startup step, the reforming oxidant gas supply device and water supply device are controlled so that partial oxidation reforming reactions do not occur independently in the reformer.Type: GrantFiled: July 17, 2013Date of Patent: October 3, 2017Assignee: TOTO LTD.Inventors: Yousuke Akagi, Toshiya Abe, Toshiharu Otsuka, Katsuhisa Tsuchiya, Takuya Matsuo, Naoki Watanabe, Hajime Omura, Shuhei Tanaka, Takuya Hoshiko
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Publication number: 20170250418Abstract: A fuel cell system includes: a fuel cell; a reformer to generate a hydrogen-containing gas; an electric power generation raw material supply unit; a reforming material supply unit configured to supply at least one of reforming water and reforming air, to the reformer; an oxidizing gas supply unit to supply an oxidizing gas to a cathode of the fuel cell; a combustor to ignite an exhaust gas discharged from the fuel cell; and a controller. In an operation stop process of the fuel cell system, the controller causes the oxidizing gas supply unit to supply the oxidizing gas, causes the electric power generation raw material supply unit and the reforming material supply unit to intermittently supply the electric power generation raw material and at least one of the water and the air to the reformer, and causes the ignitor to perform an ignition operation.Type: ApplicationFiled: November 25, 2015Publication date: August 31, 2017Inventors: Shigenori ONUMA, Kunihiro UKAI, Hiroshi SHIRAHAMA, Takeshi SAITO, Yosuke AKAGI, Taiichiro SAKAMOTO, Toshiharu OOE, Toshiharu OTSUKA
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Publication number: 20170092969Abstract: A solid oxide fuel cell system includes: a fuel cell unit including a solid oxide fuel cell and a mixer, the solid oxide fuel cell including an anode gas passage and a cathode gas passage, the mixer mixing an anode off gas discharged from the anode gas passage and a cathode off gas discharged from the cathode gas passage; a power-generating raw material supply device operative to supply a power-generating raw material to the fuel cell unit; a combustible gas passage, which extends from the power-generating raw material supply device to a downstream end of the anode gas passage; an oxidizing gas supply device operative to supply an oxidizing gas to the cathode gas passage; and a controller operative to, after electric power generation by the fuel cell unit is stopped, control the power-generating raw material supply device to supply the power-generating raw material in a volume more than or equal to a volume of the combustible gas passage to the combustible gas passage, and concurrently control the oxidizing gType: ApplicationFiled: February 9, 2015Publication date: March 30, 2017Inventors: Yasushi KANEKO, Shigenori ONUMA, Kunihiro UKAI, Akinori YUKIMASA, Hiroshi SHIRAHAMA, Toshiharu OTSUKA, Hiromi KITA, Taiichiro SAKAMOTO, Toshiharu OOE
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Patent number: 9570771Abstract: The present invention provides a solid oxide fuel cell system capable of preventing excess temperature rises while increasing overall energy efficiency. The present invention is a solid oxide fuel cell system, including: a fuel cell module, a fuel supply device, a heat storing material, and a controller which, based on power demand, increases the fuel utilization rate when output power is high and to lower it when output power is low, and changes the electrical power actually output at a delay after changing the fuel supply amount. The controller has a stored heat estimating circuit for estimating the surplus heat based on fuel supply and on power output at a delay relative thereto. When a utilizable amount of surplus heat is accumulated in the heat storage material, the fuel supply is reduced so that the fuel utilization rate increases relative to the same electrical power.Type: GrantFiled: March 28, 2013Date of Patent: February 14, 2017Assignee: TOTO LTD.Inventors: Toshiharu Otsuka, Katsuhisa Tsuchiya, Tsukasa Shigezumi, Toshiharu Ooe, Kiyotaka Nakano, Takuya Matsuo
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Patent number: 9531018Abstract: The present invention is to provide a solid oxide fuel cell capable of improving the overall energy efficiency. The present invention is directed to a solid oxide fuel cell and comprising: a fuel cell module; a fuel supply device; a combustion chamber for burning excess fuel and heating; a heat storing material, a power demand detecting sensor; a temperature detection device, and a control device for controlling so that the fuel utilization rate is high when generated power is large, and also for changing output power at a delay to the fuel supply rate; whereby the control device comprises a stored heat amount estimating circuit, and when it is estimated that a utilizable heat amount has accumulated in the heat storing material, the fuel supply rate is reduced so that the fuel utilization rate increases vs. the same generated power.Type: GrantFiled: September 29, 2011Date of Patent: December 27, 2016Assignee: TOTO LTD.Inventors: Toshiharu Otsuka, Katsuhisa Tsuchiya, Tsukasa Shigezumi, Toshiharu Ooe, Kiyotaka Nakano, Takuya Matsuo
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Patent number: 9515335Abstract: The invention is to provide a solid oxide fuel cell system including: a fuel cell module, a fuel flow regulator unit, a first power demand detection device, a control section for controlling a fuel supply amount and setting the current value extractable from the fuel cell module, an inverter for extracting current in a range not exceeding the extractable current value, and a power state detecting sensor for detecting actual extracted current value; whereby if actual extracted current value declines, then under circumstances where power demand begins to rise in a state of extra margin in the fuel supply amount after the controller suddenly decreases the extractable current value and suddenly reduces the electrical collector, the controller increases the extractable current value at a high current rise rate of change.Type: GrantFiled: September 29, 2011Date of Patent: December 6, 2016Assignee: TOTO LTD.Inventors: Toshiharu Otsuka, Katsuhisa Tsuchiya, Tsukasa Shigezumi, Toshiharu Ooe, Kiyotaka Nakano, Takuya Matsuo
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Publication number: 20160329584Abstract: A fuel cell system includes: a reformer generating a reformed gas using a raw material; a fuel cell generating electric power; a raw material supply passage; a hydro-desulfurizer operative to remove sulfur component in the raw material; a recycle passage through which the reformed gas is supplied to the raw material supply passage provided upstream of the hydro-desulfurizer; a temperature detector detecting a temperature of the hydro-desulfurizer; and a controller, wherein: when the temperature of the hydro-desulfurizer reaches a predetermined temperature, the controller increases a flow rate of the raw material from a predetermined flow rate by a flow rate corresponding to a flow rate of the recycled gas, and then, the controller starts supplying the recycled gas to the recycle passage; and after the recycled gas reaches an upstream end of the recycle passage, the controller returns the flow rate of the raw material to the predetermined flow rate.Type: ApplicationFiled: February 13, 2015Publication date: November 10, 2016Inventors: Shigenori ONUMA, Noboru TANIGUCHI, Yasushi KANEKO, Toru SUKAWA, Osamu SAKAI, Yuichi MIKAMI, Hiroshi SHIRAHAMA, Toshiharu OTSUKA
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Patent number: 9425475Abstract: To provide a fuel cell system with which degradation of fuel cells can be suppressed by avoiding the ill effects caused by bumping of water used for steam reforming during the electrical generation. The present invention is a solid oxide fuel cell system including: a fuel cell module, a fuel flow regulator unit, a reformer for reforming supplied fuel, a vaporizing section for supplying steam to the reformer, a water flow regulator unit, and a controller for controlling the fuel supply device and water supply device, and for controlling the power extracted from the fuel cell module; whereby the controller is furnished with: a bumping determination circuit for determining the occurrence of excessive vaporization of water in a vaporizing chamber, and an extracted power limiting circuit for limiting the power when the bumping determination circuit has determined excessive bumping of water.Type: GrantFiled: March 25, 2013Date of Patent: August 23, 2016Assignee: TOTO LTD.Inventors: Takuya Matsuo, Toshiharu Otsuka, Katsuhisa Tsuchiya
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Patent number: 9385386Abstract: A solid oxide fuel cell system is disclosed. The solid oxide fuel cell system includes a cell stack having multiple adjacent fuel cells; a reformer that reforms raw gas and produces fuel gas supplied to the fuel cells; a combustion section that causes combustion of the fuel gas discharged from the fuel cells and heats the reformer with combustion heat of the fuel gas; an ignition device that ignites the combustion section; a combustion state confirmation device that senses that heating of the entire reformer has started using the advancement of flame transfer between fuel cells in the combustion section; and a controller programmed to start an operation of the system heating the reformer by using combustion heat from the combustion section and reaction heat from the partial oxidation reforming reaction (POX) in the reformer.Type: GrantFiled: September 28, 2011Date of Patent: July 5, 2016Assignee: TOTO LTD.Inventors: Toshiharu Otsuka, Katsuhisa Tsuchiya, Tsukasa Shigezumi, Toshiharu Ooe, Kiyotaka Nakano, Takuya Matsuo
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Patent number: 9379399Abstract: To provide a solid oxide fuel cell system capable of efficiently and simply controlling a low speed fuel cell module and a high speed inverter. The invention is a solid oxide fuel cell system, comprising: a fuel cell module, a fuel flow regulator unit, a control section comprising a first power demand detection circuit for controlling the fuel supply amount and for setting the value of current extractable from the fuel cell module; an inverter for extracting current from fuel cell module; and a second power demand detection circuit; and having an inverter control section for controlling the inverter independently from the fuel cell controller so that a current responsive to power demand is extracted from the fuel cell module in a range not exceeding the extractable current value input from the fuel cell controller.Type: GrantFiled: September 29, 2011Date of Patent: June 28, 2016Assignee: TOTO LTD.Inventors: Toshiharu Otsuka, Katsuhisa Tsuchiya, Tsukasa Shigezumi, Toshiharu Ooe, Kiyotaka Nakano, Takuya Matsuo
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Patent number: 9331348Abstract: To provide a fuel cell device capable of extending the years of service life of a reformer by suppressing thermal runaways. The present invention is a solid oxide fuel cell device, including a fuel cell module having multiple fuel cell units; a reformer disposed above the fuel cell units, for producing hydrogen by a partial oxidation reforming reaction and a steam reforming reaction; a vaporizing chamber disposed adjacent to the reformer; a combustion chamber for heating the vaporization chamber; a water supply device; a supply device for oxidant gas for electrical generation; and a controller for raising the fuel cell unit to a temperature at which electrical generation is possible; wherein fuel electrodes in each individual fuel cell unit are constituted to act as catalysts for a shift reaction, and the controller executes only the ATR step and SR step in the reformer.Type: GrantFiled: July 17, 2013Date of Patent: May 3, 2016Assignee: TOTO LTD.Inventors: Yousuke Akagi, Toshiya Abe, Toshiharu Otsuka, Katsuhisa Tsuchiya, Takuya Matsuo, Naoki Watanabe