Patents by Inventor Toshihiko Asaya

Toshihiko Asaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6988878
    Abstract: A first injection mechanism of an apparatus for molding articles injects coating material into a cavity defined in a clamped mold, thereby forming a predetermined coating on the inner surface of the cavity. After the coating material is injected into the cavity, a decompression mechanism lowers the pressure in the cavity through at least one vent. After the coating is formed on the inner surface of the cavity, a second injection mechanism injects molding material into the cavity. When the pressure in the cavity is being lowered, an opening-closing mechanism opens the vent. Before or during the injection of the molding material, the opening-closing mechanism closes the vent.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: January 24, 2006
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Takayuki Ito, Katsumi Takahashi, Toshihiko Asaya
  • Publication number: 20040104510
    Abstract: A method for manufacturing an insert mold product using an insert member has machining step for machining the insert member using a machining assistant; a cleaning step for removing the machining assistant and foreign matter from the insert member, which foreign matter includes swarf created in the machining step; and an insert molding step for coating at least part of the surface of the insert member with a molding material. This prevents degradation in the quality of the product.
    Type: Application
    Filed: October 7, 2003
    Publication date: June 3, 2004
    Inventors: Takayuki Ito, Toshihiko Asaya, Norio Otani
  • Publication number: 20030172769
    Abstract: A process for forming a coating layer on the surface of a molded product by boiling a coating solution in a closed metal mold. The molding process includes depressurizing the cavity of the metal mold, boiling a coating solution in the cavity and injecting a urethane material into the cavity under reduced pressure.
    Type: Application
    Filed: March 10, 2003
    Publication date: September 18, 2003
    Inventors: Takayuki Ito, Toshihiko Asaya
  • Patent number: 6607681
    Abstract: A process for forming a coating layer on the surface of a molded product by boiling a coating solution in a closed metal mold. The molding process includes depressurizing the cavity of the metal mold, boiling a coating solution in the cavity and injecting a urethane material into the cavity under reduced pressure.
    Type: Grant
    Filed: March 9, 2000
    Date of Patent: August 19, 2003
    Assignee: Toyoda Gosei, Co., Ltd.
    Inventors: Takayuki Ito, Toshihiko Asaya
  • Publication number: 20030047830
    Abstract: A first injection mechanism of an apparatus for molding articles injects coating material into a cavity defined in a clamped mold, thereby forming a predetermined coating on the inner surface of the cavity. After the coating material is injected into the cavity, a decompression mechanism lowers the pressure in the cavity through at least one vent. After the coating is formed on the inner surface of the cavity, a second injection mechanism injects molding material into the cavity. When the pressure in the cavity is being lowered, an opening-closing mechanism opens the vent. Before or during the injection of the molding material, the opening-closing mechanism closes the vent.
    Type: Application
    Filed: September 13, 2002
    Publication date: March 13, 2003
    Inventors: Takayuki Ito, Katsumi Takahashi, Toshihiko Asaya
  • Patent number: 6383423
    Abstract: A process for injecting a urethane material into a mold cavity from a gate to mold articles. Urethane molded articles are produced by first forming a coating film layer on the inside surface of a mold cavity. Next, a first urethane material containing pigment is injected into the cavity. Finally, a second urethane material containing more pigment than the first urethane material is injected into the cavity.
    Type: Grant
    Filed: March 9, 2000
    Date of Patent: May 7, 2002
    Assignee: Toyoda Godei Co., Ltd.
    Inventors: Masafumi Kurokawa, Takayuki Ito, Toshihiko Asaya
  • Patent number: 6156257
    Abstract: A polyurethane material is injected into a mold cavity having a reduced pressure to form e.g. the surface portion of a polyurethane covering for a steering wheel. A polyurethane material for forming a substantial inner portion thereof and free of any coloring matter is, then, injected into the cavity. Then, a polyurethane material containing coloring matter is injected into the cavity to form the remaining inner portion of the covering.
    Type: Grant
    Filed: December 10, 1996
    Date of Patent: December 5, 2000
    Assignee: Toyoda Gosei Co., Ltd
    Inventors: Katsumi Tachi, Toshihiko Asaya
  • Patent number: 5962142
    Abstract: A small amount of a non-yellowing surface-forming polyurethane material containing a polyether polyol, a hexamethylene diisocyanate trimer, a coloring agent and an organic bismuth catalyst is initially injected into a mold cavity under reduced pressure to form e.g. the surface portion of a polyurethane covering for a steering wheel. An inner-forming polyurethane material is subsequently injected into the cavity under reduced pressure to form an inner portion of the covering.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: October 5, 1999
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Katsumi Tachi, Toshihiko Asaya, Satoru Ono, Hisashi Mizuno
  • Patent number: 5402818
    Abstract: In a first valve mechanism 30, a positive pressure spring 31 presses a first valve plug 34 to seat an external ring projection 37 of the first valve plug 34 onto a bottom surface 39 of a support cylinder 35. The first valve mechanism 30 opens at a first valve-opening pressure P1 responsive to a pressure balance across the positive pressure regulating valve plug 34. In a safety valve mechanism 60, the same spring (the positive pressure spring 31) presses a safety valve plug 61 via the external ring projection 37 seated on the bottom surface 39 to seat a sealing ring projection 62 of the safety valve plug 61 onto an upper face 63 of a partition wall 28. The safety valve mechanism 60 opens at a second valve-opening pressure P2 responsive to a pressure balance across the safety valve plug 61.
    Type: Grant
    Filed: October 7, 1993
    Date of Patent: April 4, 1995
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Joji Kasugai, Yoshihiro Nagino, Toshihiko Asaya