Abstract: An electric power steering system includes: a steered shaft, a housing containing the steered shaft therein in a movable manner; a ball screw nut engaged threadedly to the steered shaft via a plurality of balls and configured to move the steered shaft in an axial direction; a double row angular contact ball bearing configured to retain the ball screw nut and to support the retained ball screw nut rotatably relative to the housing; a wall portion placed at either side of the double row angular contact ball bearing in the axial direction of the steered shaft, the wall portion being formed integrally with the housing; and an elastic member provided between the wall portion and the outer ring portion and configured to retain the double row angular contact ball bearing to be elastically displaceable in the axial direction.

Abstract: A steering system with a reduced number of parts is provided. A driven pulley has a radially outer portion, a radially inner portion, and a connection portion that connects the radially outer portion and the radially inner portion to each other. The radially inner portion is provided with a plurality of slits at equal intervals in the circumferential direction. A plurality of retention portions are provided at portions of the radially inner portion between the slits. Lug portions are provided on the inner surface of the distal ends of the retention portions. A groove is provided in the outer peripheral surface of a ball screw nut. The lug portions of the retention portions are fitted with the groove of the ball screw nut.

Abstract: There provides a ceiling surface of a deflector which secures an allowance for engagement between a rolling ball and a retainer. A ball screw device includes a ball screw shaft, a ball nut, a deflector forming a coupling passage, a rolling ball, and a retainer. The coupling passage is defined by an outer circumferential ball rolling groove, a ridge, and a ceiling surface. The ceiling surface has a first rounded portion at which a projected shape of the ceiling surface seen in an axial direction has a first radius of curvature at least such that a constant first clearance is provided between the rolling ball and the ceiling surface, and a second rounded portion at which the projected shape has a second radius of curvature smaller than the first radius of curvature and which is located on a groove bottom side of the outer circumferential ball rolling groove.

Abstract: A production method of a ball screw device is provided. The ball screw device includes a ball screw portion, a ball nut, rolling balls, and a retainer. The production method of the ball screw device includes: a first preparation step of preparing a nut subassembly as a standard product; a second preparation step of preparing the ball screw portion in plurality by types as ranked products; a measuring step of measuring a relative displacement in a thrust direction between the standard product and each ranked product; a determination step of determining whether the displacement meets a displacement specification; a replacing step of, if the displacement does not meet the specification, replacing the ranked product with another ranked product; and an assembling step of, if the displacement meets the specification, assembling the standard product and the ranked product into the ball screw device.

Abstract: A cylindrical retainer configured to retain balls in a rollable manner is provided inside a ball screw nut. The retainer has retainer grooves each having a shape of an elongated hole that extends in an axial direction of a ball screw shaft so as to be inclined at a predetermined angle. A first end of the ball screw nut and a first end of the retainer, which is one of two ends of the retainer that is closer to the first end of the ball screw nut, are spaced away from each other by a distance. The terminal end of the retainer groove closest to the second end of the retainer and a ball that is closest to the second end of the ball screw nut are spaced away from each other by a distance. The distance is set equal to or larger than the distance.

Abstract: A ball screw mechanism that allows a reduction in contact and friction between a retainer and a nut is provided. In a ball screw mechanism, a nut is threadedly engaged with a screw groove of a rack shaft through balls retained in a retainer groove of a retainer, and an axial force is applied to the rack shaft in accordance with rotation of the nut. The nut includes a uniform diameter portion having a uniform inside diameter and enlarged diameter portions each having an inside diameter larger than that of the uniform diameter portion. The enlarged diameter portions are provided at opposite axial ends of a region on an inner circumferential surface of the nut. The region faces the retainer groove and retainer ends adjoining to opposite axial ends of the retainer groove.

Abstract: A ball screw device and a steering system that include a retainer having more uniform stiffness are provided. Between a rack shaft and a ball screw nut, a cylindrical retainer having a plurality of retainer grooves that retain balls in a rollable manner is provided. Each retainer groove has two short inner surfaces that intersect the extending direction of the retainer groove and two long inner surfaces that intersect these short inner surfaces and extend along the extending direction of the retainer groove. In each of interior-angle portions where the short inner surfaces and the long inner surfaces intersect, a corner round surface is formed. The radius of the corner round surface is set to be smaller than one half of the width of the retainer groove.

Abstract: There is provided a steering apparatus including a fixing mechanism for fixing a driven pulley and a rolling nut to each other, the fixing mechanism configured to suppress at least one of deformation of external teeth of the driven pulley and an increase in size of a housing surrounding the driven pulley. A steering apparatus includes: a steered shaft; a ball screw mechanism including a rolling screw portion, a rolling nut, and rolling elements; a motor; a belt transmission mechanism including a drive pulley, a driven pulley, and a toothed belt; and a fixing mechanism. The fixing mechanism includes an internal thread, a cutout section, and a locknut. The cutout section is provided at a position offset, in the axial direction, from a range of second external teeth in the axial direction, and the locknut includes a locknut body, a locking lug, and a remaining portion.

Abstract: A steering system with a reduced number of parts is provided. A driven pulley has a radially outer portion, a radially inner portion, and a connection portion that connects the radially outer portion and the radially inner portion to each other. The radially inner portion is provided with a plurality of slits at equal intervals in the circumferential direction. A plurality of retention portions are provided at portions of the radially inner portion between the slits. Lug portions are provided on the inner surface of the distal ends of the retention portions. A groove is provided in the outer peripheral surface of a ball screw nut. The lug portions of the retention portions are fitted with the groove of the ball screw nut.

Abstract: A recessed portion is formed in an inner wall surface of a lower portion of a reduction gear housing (a lower wall in FIG. 2) in the direction of gravity and between a bearing 44 and an outer wall of the reduction gear housing (a right side wall in FIG. 2). The recessed portion is formed to have such a depth that the recessed portion does not penetrate the reduction gear housing. The recessed portion is formed in the reduction gear housing within a given range in a circumferential direction with respect to the axis of a rack shaft serving as the center. A moisture sensor is mounted in the recessed portion to detect water infiltrating into a housing. The moisture sensor has a transmission circuit that operates using a water battery as a power supply source. The water battery generates power when water flows into the water battery.

Abstract: A ball screw device is provided, including a retainer that can properly retain balls. The difference between a diameter being the pitch circle diameter of the ball screw device and the outside diameter of the rack shaft is set to be equal to or larger than the difference between the bore diameter of a ball screw nut and the diameter. The thickness center diameter of the retainer is set to be smaller than the diameter. Even when the inclination angle is reduced, the clearance between the inclined surfaces of each retainer groove on the radial inside can be easily set to be smaller than the diameter of the balls because the bore diameter of the retainer is set to be smaller. Thus, even when the inclination angle of the inclined surfaces is set to be smaller, the balls can be properly retained.

Abstract: There provides a ceiling surface of a deflector which secures an allowance for engagement between a rolling ball and a retainer. A ball screw device includes a ball screw shaft, a ball nut, a deflector forming a coupling passage, a rolling ball, and a retainer. The coupling passage is defined by an outer circumferential ball rolling groove, a ridge, and a ceiling surface. The ceiling surface has a first rounded portion at which a projected shape of the ceiling surface seen in an axial direction has a first radius of curvature at least such that a constant first clearance is provided between the rolling ball and the ceiling surface, and a second rounded portion at which the projected shape has a second radius of curvature smaller than the first radius of curvature and which is located on a groove bottom side of the outer circumferential ball rolling groove.

Abstract: A torque limiter is configured from a ring body and a spring-form part provided in the ring body. The ring body includes a band-form metal plate and is bent approximately into a C-shape along the circumferential direction of a motor shaft and a lock holder. The spring-form part is formed so as to be capable of radial elastic deformation. The spring-form part is configured from main protrusions arranged in a compressed state between the motor shaft and the lock holder, and from sub-protrusions arranged in a non-compressed state. Further, grease is stored in a part or all of the concavities formed by the main protrusions and the sub-protrusions.

Abstract: There is provided a steering apparatus including a fixing mechanism for fixing a driven pulley and a rolling nut to each other, the fixing mechanism configured to suppress at least one of deformation of external teeth of the driven pulley and an increase in size of a housing surrounding the driven pulley. A steering apparatus includes: a steered shaft; a ball screw mechanism including a rolling screw portion, a rolling nut, and rolling elements; a motor; a belt transmission mechanism including a drive pulley, a driven pulley, and a toothed belt; and a fixing mechanism. The fixing mechanism includes an internal thread, a cutout section, and a locknut. The cutout section is provided at a position offset, in the axial direction, from a range of second external teeth in the axial direction, and the locknut includes a locknut body, a locking lug, and a remaining portion.

Abstract: A production method of a ball screw device is provided. The ball screw device includes a ball screw portion, a ball nut, rolling balls, and a retainer. The production method of the ball screw device includes: a first preparation step of preparing a nut subassembly as a standard product; a second preparation step of preparing the ball screw portion in plurality by types as ranked products; a measuring step of measuring a relative displacement in a thrust direction between the standard product and each ranked product; a determination step of determining whether the displacement meets a displacement specification; a replacing step of, if the displacement does not meet the specification, replacing the ranked product with another ranked product; and an assembling step of, if the displacement meets the specification, assembling the standard product and the ranked product into the ball screw device.

Abstract: A ball screw device including a low-cost retainer that is disposed between a ball screw shaft and a ball nut and has a flange portion, a steering system using the ball screw device, and a method for producing the retainer of the ball screw device are provided. The ball screw device includes the ball screw shaft, the ball nut, rolling balls, and the retainer. Both side surfaces of each of retainer grooves are formed so as to allow radially outward movement of the rolling balls and to restrict radially inward movement thereof, and the retainer has a weld joint at both of the opposite ends of each retainer groove in the axial direction of the retainer.

Abstract: A cylindrical retainer configured to retain balls in a rollable manner is provided inside a ball screw nut. The retainer has retainer grooves each having a shape of an elongated hole that extends in an axial direction of a ball screw shaft so as to be inclined at a predetermined angle. A first end of the ball screw nut and a first end of the retainer, which is one of two ends of the retainer that is closer to the first end of the ball screw nut, are spaced away from each other by a distance. The terminal end of the retainer groove closest to the second end of the retainer and a ball that is closest to the second end of the ball screw nut are spaced away from each other by a distance. The distance is set equal to or larger than the distance.

Abstract: A ball screw device and a steering system that include a retainer having more uniform stiffness are provided. Between a rack shaft and a ball screw nut, a cylindrical retainer having a plurality of retainer grooves that retain balls in a rollable manner is provided. Each retainer groove has two short inner surfaces that intersect the extending direction of the retainer groove and two long inner surfaces that intersect these short inner surfaces and extend along the extending direction of the retainer groove. In each of interior-angle portions where the short inner surfaces and the long inner surfaces intersect, a corner round surface is formed. The radius of the corner round surface is set to be smaller than one half of the width of the retainer groove.

Abstract: A ball screw device is provided, including a retainer that can properly retain balls. The difference between a diameter being the pitch circle diameter of the ball screw device and the outside diameter of the rack shaft is set to be equal to or larger than the difference between the bore diameter of a ball screw nut and the diameter. The thickness center diameter of the retainer is set to be smaller than the diameter. Even when the inclination angle is reduced, the clearance between the inclined surfaces of each retainer groove on the radial inside can be easily set to be smaller than the diameter of the balls because the bore diameter of the retainer is set to be smaller. Thus, even when the inclination angle of the inclined surfaces is set to be smaller, the balls can be properly retained.

Abstract: A ball screw mechanism that allows a reduction in contact and friction between a retainer and a nut is provided. In a ball screw mechanism, a nut is threadedly engaged with a screw groove of a rack shaft through balls retained in a retainer groove of a retainer, and an axial force is applied to the rack shaft in accordance with rotation of the nut. The nut includes a uniform diameter portion having a uniform inside diameter and enlarged diameter portions each having an inside diameter larger than that of the uniform diameter portion. The enlarged diameter portions are provided at opposite axial ends of a region on an inner circumferential surface of the nut. The region faces the retainer groove and retainer ends adjoining to opposite axial ends of the retainer groove.