Patents by Inventor Toshikatsu Fujiwara

Toshikatsu Fujiwara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9701095
    Abstract: The invention provides a nonwoven fabric which can improve these problems of the conventional technologies, can be produced at relatively low costs, is bulky and excellent in cushioning properties, has a good texture and is excellent in shaping ability at post-processing. Specifically, the present invention provides a bulky nonwoven fabric, comprising a fiber layer A containing a spiral crimp fiber and a fiber layer B, wherein the fiber layer B is laminated on at least one surface of the fiber layer A, the spiral crimp fiber of the fiber layer A and the fiber of the fiber layer B are partly entangled and integrated at the interface in a thickness direction of both layers, the fiber layer B exhibits a structure in which the layer is lifted up to the fiber layer B side between individual entangled parts; and having a specific volume of 30 cm3/g or more.
    Type: Grant
    Filed: April 12, 2011
    Date of Patent: July 11, 2017
    Assignees: JNC CORPORATION, JNC FIBERS CORPORATION
    Inventors: Toshikatsu Fujiwara, Hirokazu Terada
  • Patent number: 9486979
    Abstract: A nonwoven fabric having a surface concavo-convex structure, and a molded member and a wiping cloth that use the nonwoven fabric are provided. The nonwoven fabric having a surface concavo-convex structure is formed by pressing a planar element having a plurality of apertures against at least one surface of a nonwoven fabric that has been formed by passing hot air through a web including heat adhesive fibers so as to heat-bond interlacing points between the fibers. The pressing process is performed in a state where the nonwoven fabric retains heat in a degree that does not further promote the heat bonding. The nonwoven fabric having a surface concavo-convex structure is soft and exhibits high strength and sufficient resistance against stress.
    Type: Grant
    Filed: May 24, 2010
    Date of Patent: November 8, 2016
    Assignees: JNC Corporation, JNC Fibers Corporation
    Inventors: Hirokazu Terada, Toshikatsu Fujiwara
  • Patent number: 8415263
    Abstract: A composite material as a sheet material is described, being relatively cheap, most useful as a raw material of a sanitary product or the like, such as underwear, dust-proof mask or dispensable paper diaper, etc., and good in processability, stretchability, gas-permeability, softness, and touch. The composite material is formed by laminating a stretchable layer and a conjugate spunbonded nonwoven fabric including conjugate fibers including a low-melting-point component and a high-melting-point component. The conjugate fibers are partially bonded to each other by thermocompression, wherein each bonded portion has fine folded structures including alternate hill and valley regions in the CD, and the distance between neighboring hills is 100-400 ?m in average. The conjugate spunbonded nonwoven fabric exhibits stretchability through the spread of the fine folded structures, and has, at 5% elongation, a CD-strength of 0.1 N/5 cm or less and an MD/CD strength ratio of 200 or more.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: April 9, 2013
    Assignees: JNC Corporation, JNC Fibers Corporation
    Inventors: Toshikatsu Fujiwara, Taiju Terakawa
  • Publication number: 20120107567
    Abstract: A nonwoven fabric having a surface concavo-convex structure, and a molded member and a wiping cloth that use the nonwoven fabric are provided. The nonwoven fabric having a surface concavo-convex structure is formed by pressing a planar element having a plurality of apertures against at least one surface of a nonwoven fabric that has been formed by passing hot air through a web including heat adhesive fibers so as to heat-bond interlacing points between the fibers. The pressing process is performed in a state where the nonwoven fabric retains heat in a degree that does not further promote the heat bonding. The nonwoven fabric having a surface concavo-convex structure is soft and exhibits high strength and sufficient resistance against stress.
    Type: Application
    Filed: May 24, 2010
    Publication date: May 3, 2012
    Applicants: JNC FIBERS CORPORATION, JNC CORPORATION
    Inventors: Hirokazu Terada, Toshikatsu Fujiwara
  • Publication number: 20110250816
    Abstract: The invention provides a nonwoven fabric which can improve these problems of the conventional technologies, can be produced at relatively low costs, is bulky and excellent in cushioning properties, has a good texture and is excellent in shaping ability at post-processing. Specifically, the present invention provides a bulky nonwoven fabric, comprising a fiber layer A containing a spiral crimp fiber and a fiber layer B, wherein the fiber layer B is laminated on at least one surface of the fiber layer A, the spiral crimp fiber of the fiber layer A and the fiber of the fiber layer B are partly entangled and integrated at the interface in a thickness direction of both layers, the fiber layer B exhibits a structure in which the layer is lifted up to the fiber layer B side between individual entangled parts; and having a specific volume of 30 cm3/g or more.
    Type: Application
    Filed: April 12, 2011
    Publication date: October 13, 2011
    Inventors: Toshikatsu Fujiwara, Hirokazu Terada
  • Publication number: 20110244749
    Abstract: A composite material as a sheet material is described, being relatively cheap, most useful as a raw material of a sanitary product or the like, such as underwear, dust-proof mask or dispensable paper diaper, etc., and good in processability, stretchability, gas-permeability, softness, and touch. The composite material is formed by laminating a stretchable layer and a conjugate spunbonded nonwoven fabric including conjugate fibers including a low-melting-point component and a high-melting-point component. The conjugate fibers are partially bonded to each other by thermocompression, wherein each bonded portion has fine folded structures including alternate hill and valley regions in the CD, and the distance between neighboring hills is 100-400 ?m in average. The conjugate spunbonded nonwoven fabric exhibits stretchability through the spread of the fine folded structures, and has, at 5% elongation, a CD-strength of 0.1 N/5 cm or less and an MD/CD strength ratio of 200 or more.
    Type: Application
    Filed: March 30, 2011
    Publication date: October 6, 2011
    Applicants: CHISSO CORPORATION, CHISSO POLYPRO FIBER COMPANY LIMITED
    Inventors: Toshikatsu Fujiwara, Taiju Terakawa
  • Publication number: 20100261399
    Abstract: To provide a conjugate fiber that demonstrates low-temperature processability and excellent thermal adhesiveness without shrinking significantly, can be processed with excellent card passability when processed into a nonwoven fabric, and can produce a bulky nonwoven fabric having excellent uniformity. Bulky nonwoven fabric and a formed article having excellent low-temperature processability and excellent feeling are also provided. A conjugate fiber in which a first component that contains at least 75% by weight of an ethylene ?-olefin copolymer having a melting point of 70 to 100° C.
    Type: Application
    Filed: December 15, 2008
    Publication date: October 14, 2010
    Applicants: ES FIBERVISIONS CO., LTD., ES FIBERVISIONS HONG KONG LIMITED, ES FIBERVISIONS LP, ES FIBERVISIONS APS
    Inventors: Masahito Katsuya, Toshikatsu Fujiwara, Hirokazu Terada
  • Patent number: 6309377
    Abstract: A non-woven fabric composed of thermoplastic fiber comprising at least two resin components A and B and having a cross section where the component A forms a branching fiber in which a plurality of strands extend radially from the center to the outside and the component B forms a fine fiber which connects to and protrudes from the branching fiber; split branch fibers of the conjugated fiber; and split fibers of the fine fibers, and an absorbent article using the non-woven fabric. The non-woven fabric of the present invention has an excellent hand feeling and sufficient bulkiness, and it is suitable for absorbent articles such as disposable diapers, sanitary napkins, and pads for incontinence or the like.
    Type: Grant
    Filed: February 8, 1999
    Date of Patent: October 30, 2001
    Assignee: Chisso Corporation
    Inventors: Yoshimi Tsujiyama, Taiju Terakawa, Toshikatsu Fujiwara
  • Patent number: 6090730
    Abstract: A filament non-woven fabric comprising thermoplastic conjugated filaments comprising at least one low melting point resin or low softening point resin selected from the group consisting of olefin binary copolymer or olefin terpolymer as the first component and crystalline thermoplastic resin as the second component. The thermoplastic conjugated filament contains inorganic powder in at least the first component, wherein the content of the inorganic powder is 500 to 50000 weight ppm with respect to the fibers. The present invention can provide a filament non-woven fabric that is excellent in the high adhesive property, low temperature adhesive property, hand feeling such as softness or touch etc., and uniformity. Furthermore, operating efficiency such as the spinning property is good. Absorbent articles can be produced using the above mentioned filament non-woven fabrics.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: July 18, 2000
    Assignee: Chisso Corporation
    Inventors: Toshikatsu Fujiwara, Taiju Terakawa, Shigeyuki Sugawara
  • Patent number: 6015605
    Abstract: A filament nonwoven fabric comprising thermoplastic fibers with a fineness of 0.1 to 10 d/f, having a basis weight of 5 to 35 g/m.sup.2, and having thermally press bonded portions, in which the conditions (A), (B), and (C) below are satisfied:(A) the area rate of the thermally press bonded portions being from 5 to 25%;(B) X.ltoreq.2.0 (mm)X: the average value of the distance between adjacent thermally press bonded portions in the mechanical direction of the nonwoven fabric;Y.ltoreq.2.5 (mm)Y: the average value of the distance between adjacent thermally press bonded portions in the direction perpendicular to the mechanical direction of the nonwoven fabric; and(C) the average value of the ratio between the maximum diameters of the thermally press bonded portions satisfying1.ltoreq.y/x.ltoreq.
    Type: Grant
    Filed: February 8, 1999
    Date of Patent: January 18, 2000
    Assignee: Chisso Corporation
    Inventors: Yoshimi Tsujiyama, Toshikatsu Fujiwara, Shingo Horiuchi
  • Patent number: 5994244
    Abstract: A filament non-woven fabric comprises thermally adhesive conjugated filaments comprising a first component that contains not less than 20 weight % of ethylene-acrylic ester-maleic anhydride copolymer and that is formed in at least a part of the filament surface in the longitudinal direction of the filament, and a second component that is a crystalline thermoplastic resin having a melting point higher than that of the first component. At least the first component contains an inorganic powder and the content of the inorganic powder is 500 to 50000 weight ppm with respect to filament. The present invention can provide the non-woven fabric comprising filaments which is excellent in the high adhesive property, low temperature adhesive property, adhesion property to other kinds of materials, hand feeling such as softness or touch etc., and uniformity. Furthermore, the operating efficiency such as the spinning property is desirable.
    Type: Grant
    Filed: February 8, 1999
    Date of Patent: November 30, 1999
    Assignee: Chisso Corporation
    Inventors: Toshikatsu Fujiwara, Shingo Horiuchi, Shigeyuki Sugawara
  • Patent number: 5951535
    Abstract: An absorptive article containing a surface material comprising a combined non-woven fabric comprising at least two layers of a long fiber non-woven fabric and a short fiber non-woven fabric joined together and an absorbing body for retaining a body fluid is disclosed in which the short fiber non-woven fabric is composed of hot-melt-adhesive composite short fibers having at least two kinds of thermoplastic resin components of a high melting point component and low melting point component, and the hot-melt-adhesive composite short fibers are hot-melt-adhered together, the crossing angle of the short fibers at least preferably at least 45%, preferably at least 50% of the total contact points in the short fiber non-woven fabric are occupied by an angle of 60.degree. to 90.degree. in the analysis of the distribution of the crossing angle at the contact points of the fibers.
    Type: Grant
    Filed: October 24, 1996
    Date of Patent: September 14, 1999
    Assignee: Chisso Corporation
    Inventors: Toshikatsu Fujiwara, Shingo Horiuchi
  • Patent number: 5800230
    Abstract: A bulky and highly strong filament nonwoven fabric and method of manufacturing the filament nonwoven fabric which is made of conjugated filaments, whose intersections are melted and adhered, and which has a 15-35 cc/g specific volume and satisfies the following Formula (1) between strength and specific volume;Y.gtoreq.-1.25X+125 (1)wherein Y is a geometrical mean of vertical and horizontal strength per 5 cm wide and 1 g/cm.sup.2 nonwoven fabric ?unit: g/(g/m.sup.2 .multidot.5 cm!; Y=(MD.times.CD).sup.1/2 where MD is vertical strength ?unit: g/(g/m.sup.2 .multidot.5 cm! and CD is horizontal strength ?unit: g/(g/m.sup.2 .multidot.5 cm!; and X=specific volume of a nonwoven fabric ?unit: cc/g!; and wherein the conjugated filament is made of a low melting point polymer and a high melting point polymer with a difference in melting points of at least 15.degree. C., and has the low melting point polymer on at least one section of a filament surface and has crimps.
    Type: Grant
    Filed: September 8, 1997
    Date of Patent: September 1, 1998
    Assignee: Chisso Corporation
    Inventors: Shingo Horiuchi, Taiju Terakawa, Toshikatsu Fujiwara