Patents by Inventor Toshiki Nonaka

Toshiki Nonaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9109275
    Abstract: Provided is a galvanized steel sheet having a tensile strength of 770 MPa or more including a steel sheet portion, and a plated layer formed on the surface of the steel sheet portion, in which the plated layer is a galvanized plated layer or an galvannealed plated layer, the steel sheet portion has a soft layer that directly adjoins the interface with the plated layer and an inside layer that is other than the soft layer, the thickness D of soft layer is 0.001% to 5% of thickness t of the steel sheet portion, and, when the hardness of the soft layer measured by nano-indentation method is indicated by H1, and the representative hardness of the steel sheet portion measured by the nano-indentation method is indicated by Ha in cross section that goes along the thickness direction of the steel sheet portion, H1 is 5% to 75% of Ha.
    Type: Grant
    Filed: August 31, 2010
    Date of Patent: August 18, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yasuhide Morimoto, Nobuhiro Fujita, Akihiro Miyasaka, Kazuhiko Honda, Masafumi Azuma, Noriyuki Suzuki, Toshiki Nonaka
  • Publication number: 20150225830
    Abstract: A cold-rolled steel sheet has a predetermined chemical composition, in which a structure before and after a hot-stamping includes ferrite: 30 area % to 90 area %, martensite: 0 area % or more and less than 20 area %, pearlite: 0 area % to 10 area %, retained austenite: 5 volume % to 20 volume %, and rest structure: bainite, a hardness of the retained austenite measured with a nano indenter before and after the hot-stamping satisfies relations of H2/H1<1.1 and ?HM<20, and a relation of TS×El>20000 MPa.% is satisfied.
    Type: Application
    Filed: August 5, 2013
    Publication date: August 13, 2015
    Inventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
  • Patent number: 9096918
    Abstract: Exemplary embodiments of a facility or an arrangement capable of producing a high strength steel sheet or a hot dip zinc coated high strength steel sheet according to the present invention are provided which can make a quenching facility and tempering facility continuous treatment facilities. For example, an improvement in the material quality can be effectuated due to tempering enable improvement of the hole expandability. In addition, an elongation of the sheet can be improved.
    Type: Grant
    Filed: November 9, 2005
    Date of Patent: August 4, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hirokazu Taniguchi, Toshiki Nonaka, Hiroki Murayama, Koji Yanaba, Satoshi Kato
  • Publication number: 20150050519
    Abstract: In a hot stamped steel, when [C] represents an amount of C (mass %), [Si] represents an amount of Si (mass %), and [Mn] represents an amount of Mn (mass %), an expression of 5×[Si]+[Mn])/[C]>10 is satisfied, a metallographic structure includes 80% or more of a martensite in an area fraction, and optionally, further includes one or more of 10% or less of a pearlite in an area fraction, 5% or less of a retained austenite in a volume ratio, 20% or less of a ferrite in an area fraction, and less than 20% of a bainite in an area fraction, TS×?, which is a product of TS that is a tensile strength and ? that is a hole expansion ratio is 50000 MPa·% or more, and a hardness of the martensite measured with a nanoindenter satisfies H2/H1<1.10 and ?HM<20.
    Type: Application
    Filed: January 11, 2013
    Publication date: February 19, 2015
    Inventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
  • Publication number: 20150010775
    Abstract: A hot stamped steel according to the present invention satisfies an expression of (5×[Si]+[Mn])/[C]>11 when [C] represents an amount of C by mass %, [Si] represents an amount of Si by mass %, and [Mn] represents an amount of Mn by mass %, a metallographic structure after hot stamping includes 40% to 90% of a ferrite and 10% to 60% of a martensite in an area fraction, a total of an area fraction of the ferrite and an area fraction of the martensite is 60% or more, a hardness of the martensite measured with a nanoindenter satisfies an H2/H1<1.10 and ?HM<20, and TS×?, which is a product of a tensile strength TS and a hole expansion ratio ? is 50000 MPa·% or more.
    Type: Application
    Filed: January 11, 2013
    Publication date: January 8, 2015
    Inventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
  • Publication number: 20140370329
    Abstract: When the amount of C, the amount of Si and the amount of Mn are respectively represented by [C], [Si] and [Mn] in unit mass %, the cold rolled steel sheet satisfies a relationship of (5×[Si]+[Mn])/[C]>10, the metallographic structure contains, by area ratio, 40% to 90% of a ferrite and 10% to 60% of a martensite, further contains one or more of 10% or less of a pearlite by area ratio, 5% or less of a retained austenite by volume ratio and 20% or less of a bainite by area ratio, the hardness of the martensite measured using a nanoindenter satisfies H20/H10<1.10 and ?HM0<20, and TS×? representing the product of TS that is a tensile strength and ? that is a hole expansion ratio is 50000 MPa·% or more.
    Type: Application
    Filed: January 11, 2013
    Publication date: December 18, 2014
    Inventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
  • Patent number: 8911567
    Abstract: The high-strength steel sheet includes, by mass %: C: 0.01% to 0.10%; Si: 0.15% or less; Mn: 0.80% to 1.80%; P: 0.10% or less; S: 0.015% or less; Al: 0.10% to 0.80%; Cr: 0.01% to 1.50%; N: 0.0100% or less; and a balance consisting of iron and inevitable impurities, in which a metallic structure is composed of ferrite and a hard second phase, the area fraction of the ferrite is 80% or more, the area fraction of the hard second phase is 1% to 20%, the fraction of unrecrystallized ferrite in the ferrite is less than 10%, the ferrite grain sizes are 5 ?m to 20 ?m, and the fraction of the ferrite crystal grains having an aspect ratio of 1.2 or less in the entire ferrite crystal grains is 60% or more.
    Type: Grant
    Filed: November 9, 2010
    Date of Patent: December 16, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Toshio Ogawa, Naoki Matsutani, Koichi Goto, Shinichiro Watanabe, Nobuhiro Fujita, Toshiki Nonaka
  • Publication number: 20140342185
    Abstract: A cold rolled steel sheet according to the present invention satisfies an expression of (5×[Si]+[Mn])/[C]>11 when [C] represents an amount of C by mass %, [Si] represents an amount of Si by mass %, and [Mn] represents an amount of Mn by mass %, a metallographic structure before hot stamping includes 40% to 90% of a ferrite and 10% to 60% of a martensite in an area fraction, a total of an area fraction of the ferrite and an area fraction of the martensite is 60% or more, a hardness of the martensite measured with a nanoindenter satisfies an H2/H1<1.10 and ?HM<20 before the hot stamping, and TS×? which is a product of a tensile strength TS and a hole expansion ratio ? is 50000 MPa·% or more.
    Type: Application
    Filed: January 11, 2013
    Publication date: November 20, 2014
    Inventors: Toshiki Nonaka, Satoshi Kato, Kaoru Kawasaki, Toshimasa Tomokiyo
  • Publication number: 20130273392
    Abstract: A hot-dip galvanized steel sheet includes a steel sheet and a hot-dip galvanized layer arranged on the steel sheet, in which the Si content and the Al content by mass % of components of the steel sheet satisfy a relationship 0.5<Si+Al<1.0, and a metallographic structure of the steel sheet satisfies a relationship of {(n2)2/3×d2}/{(n1)2/3×d1}×ln(H2/H1)<0.3 when the n1 is the number of a MnS of a surface portion of the steel sheet, the d1 ?m is an average equivalent circle diameter of the MnS in the surface portion of the steel sheet, the H1 GPa is a hardness of a martensite of the surface portion of the steel sheet, the n2 is the number of the MnS of a center portion of the steel sheet, the d2 ?m is an average equivalent circle diameter of the MnS in the center portion of the steel sheet, and the H2 GPa is the hardness of the martensite of the center portion of the steel sheet.
    Type: Application
    Filed: December 15, 2011
    Publication date: October 17, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiki Nonaka, Toshio Ogawa, Nobuhiro Fujita
  • Publication number: 20120328901
    Abstract: With regard to an Al content (%) and a Si content (%), a relation of a formula (A) is established, and an average value Yave defined by a formula (B) regarding hardnesses measured at 100 points or more with a nanoindenter is equal to or more than 40. 0.3?0.7×[Si]+[Al]?1.5??(A) Yave=?(180×(Xi?3)?2/n)??(B) ([Al] indicates the Al content (%), [Si] indicates the Si content (%), n indicates a total number of the measuring points of the hardnesses, and Xi indicates the hardness (GPa) at the i-th measuring point (i is a natural number equal to or less than n).
    Type: Application
    Filed: January 13, 2011
    Publication date: December 27, 2012
    Inventors: Toshiki Nonaka, Naoki Matsutani, Toshio Ogawa, Nobuhiro Fujita
  • Publication number: 20120282487
    Abstract: The high-strength steel sheet includes, by mass %: C: 0.01% to 0.10%; Si: 0.15% or less; Mn: 0.80% to 1.80%; P: 0.10% or less; S: 0.015% or less; Al: 0.10% to 0.80%; Cr: 0.01% to 1.50%; N: 0.0100% or less; and a balance consisting of iron and inevitable impurities, in which a metallic structure is composed of ferrite and a hard second phase, the area fraction of the ferrite is 80% or more, the area fraction of the hard second phase is 1% to 20%, the fraction of unrecrystallized ferrite in the ferrite is less than 10%, the ferrite grain sizes are 5 ?m to 20 ?m, and the fraction of the ferrite crystal grains having an aspect ratio of 1.2 or less in the entire ferrite crystal grains is 60% or more.
    Type: Application
    Filed: November 9, 2010
    Publication date: November 8, 2012
    Inventors: Toshio Ogawa, Naoki Matsutani, Koichi Goto, Shinichiro Watanabe, Nobuhiro Fujita, Toshiki Nonaka
  • Patent number: 8262818
    Abstract: A high strength steel sheet excellent in formability which has a chemical composition in mass %: C: 0.03 to 0.20%, Si: 0.005 to 0.3%, Mn: 1.0 to 3.1%, P: 0.001 to 0.06%, S: 0.001 to 0.01%, N: 0.0005 to 0.01%, Al: 0.2 to 1.2%, Mo?0.5%, and the balance: Fe and inevitable impurities, with the proviso that the values of mass % for Si and Al satisfy the following formula (1): (0.0012×[objective value of TS]?0.29?[Si])/2.45<Al<1.5?3×[Si]??(1) wherein [objective value of TS] represents a design strength value for the steel sheet in an Mpa unit, and has a metal structure containing ferrite and martensite. The above high strength steel sheet is also excellent in formability and the capability of being chemically treated and that of being hot-dip zinc sheeted.
    Type: Grant
    Filed: April 8, 2011
    Date of Patent: September 11, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Toshiki Nonaka, Hirokazu Taniguchi, Masaaki Mizutani, Nobuhiro Fujita
  • Publication number: 20120152411
    Abstract: Provided is a galvanized steel sheet having a tensile strength of 770 MPa or more including a steel sheet portion, and a plated layer formed on the surface of the steel sheet portion, in which the plated layer is a galvanized plated layer or an galvannealed plated layer, the steel sheet portion has a soft layer that directly adjoins the interface with the plated layer and an inside layer that is other than the soft layer, the thickness D of soft layer is 0.001% to 5% of thickness t of the steel sheet portion, and, when the hardness of the soft layer measured by nano-indentation method is indicated by H1, and the representative hardness of the steel sheet portion measured by the nano-indentation method is indicated by Ha in cross section that goes along the thickness direction of the steel sheet portion, H1 is 5% to 75% of Ha.
    Type: Application
    Filed: August 31, 2010
    Publication date: June 21, 2012
    Inventors: Yasuhide Morimoto, Nobuhiro Fujita, Akihiro Miyasaka, Masafumi Azuma, Noriyuki Suzuki, Toshiki Nonaka
  • Patent number: 8137487
    Abstract: The present invention provides high strength thin-gauge steel sheet with excellent elongation and hole expandability having a tensile strength of 500 MPa or more and a method of production of high strength thin-gauge steel sheet with excellent elongation and hole expandability enabling production of this on an industrial scale, that is, high strength thin-gauge steel sheet comprised of, by mass %, C: 0.03 to 0.25%, Si: 0.013 to 0.299%, Mn: 0.8 to 3.1%, P?0.02%, S?0.02%, Al?2.0%, N?0.01%, and a balance of Fe and unavoidable impurities and having a microstructure comprised of ferrite with an area fraction of 10 to 85% and residual austenite with a volume fraction of 1 to 10%, an area fraction of 10% to 60% of tempered martensite, and a balance of bainite.
    Type: Grant
    Filed: August 27, 2009
    Date of Patent: March 20, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Toshiki Nonaka, Hirokazu Taniguchi, Koichi Goto
  • Publication number: 20110186185
    Abstract: A high strength steel sheet excellent in formability which has a chemical composition in mass %: C: 0.03 to 0.20%, Si: 0.005 to 0.3%, Mn: 1.0 to 3.1%, P: 0.001 to 0.06%, S: 0.001 to 0.01%, N: 0.0005 to 0.01%, Al: 0.2 to 1.2%, Mo?0.5%, and the balance: Fe and inevitable impurities, with the proviso that the values of mass % for Si and Al satisfy the following formula (1): (0.0012×[objective value of TS]?0.29?[Si])/2.45<Al<1.5?3×[Si] . . . (1) wherein [objective value of TS] represents a design strength value for the steel sheet in an Mpa unit, and has a metal structure containing ferrite and martensite. The above high strength steel sheet is also excellent in formability and the capability of being chemically treated and that of being hot-dip zinc sheeted.
    Type: Application
    Filed: April 8, 2011
    Publication date: August 4, 2011
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Toshiki Nonaka, Hirokazu Taniguchi, Masaaki Mizutani, Nobuhiro Fujita
  • Publication number: 20110120598
    Abstract: Steel sheets containing residual austenite of not more than 7 vol. %, crystallized and/or precipitated compounds with particle diameters of 0.01 to 5.0 ?m of 100 to 100000 particle/mm2 and C of 0.05 to 0.3 mass %, Si of not more than 3.0 mass %, Mn of 0.01 to 3.0 mass %, P of not more than 0.02 mass %, S of not more than 0.02 mass %, Al of 0.01 to 3.0 mass %, N of not more than 0.01 mass % and Mg of 0.0002 to 0.01 mass %, with the remainder comprising iron and unavoidable impurities.
    Type: Application
    Filed: December 7, 2010
    Publication date: May 26, 2011
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Toshiki Nonaka, Nobuhiro Fujita, Hirokazu Taniguchi
  • Patent number: 7922835
    Abstract: A high strength steel sheet excellent in formability which has a chemical composition in mass %: C: 0.03 to 0.20%, Si: 0.005 to 0.3%, Mn: 1.0 to 3.1%, P: 0.001 to 0.06%, S: 0.001 to 0.01%, N: 0.0005 to 0.01%, Al: 0.2 to 1.2%, Mo?0.5%, and the balance: Fe and inevitable impurities, with the proviso that the values of mass % for Si and Al satisfy the following formula (1): (0.0012×[objective value of TS]?0.29?[Si])/2.45<Al<1.5?3×[Si] . . . (1) wherein [objective value of TS] represents a design strength value for the steel sheet in an Mpa unit, and has a metal structure containing ferrite and martensite. The above high strength steel sheet is also excellent in formability and the capability of being chemically treated and that of being hot-dip zinc sheeted.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: April 12, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Toshiki Nonaka, Hirokazu Taniguchi, Masaaki Mizutani, Nobuhiro Fujita
  • Publication number: 20090314395
    Abstract: The present invention provides high strength thin-gauge steel sheet with excellent elongation and hole expandability having a tensile strength of 500 MPa or more and a method of production of high strength thin-gauge steel sheet with excellent elongation and hole expandability enabling production of this on an industrial scale, that is, high strength thin-gauge steel sheet comprised of, by mass %, C: 0.03 to 0.25%, Si: 0.4 to 2.0%, Mn: 0.8 to 3.1%, P?0.02%, S?0.02%, Al?2.0%, N?0.01%, and a balance of Fe and unavoidable impurities and having a microstructure comprised of ferrite with an area fraction of 10 to 85% and residual austenite with a volume fraction of 1 to 10%, an area fraction of 10% to 60% of tempered martensite, and a balance of bainite.
    Type: Application
    Filed: August 27, 2009
    Publication date: December 24, 2009
    Applicant: Nippon Steel Corporation
    Inventors: Toshiki Nonaka, Hirokazu Taniguchi, Koichi Goto
  • Publication number: 20090205755
    Abstract: Exemplary embodiments of a facility or an arrangement capable of producing a high strength steel sheet or a hot dip zinc coated high strength steel sheet according to the present invention are provided which can make a quenching facility and tempering facility continuous treatment facilities. For example, an improvement in the material quality can be effectuated due to tempering enable improvement of the hole expandability. In addition, an elongation of the sheet can be improved.
    Type: Application
    Filed: November 9, 2005
    Publication date: August 20, 2009
    Applicant: Nippon Steel Corporation
    Inventors: Hirokazu Taniguchi, Toshiki Nonaka, Hiroki Murayama, Koji Yanaba, Satoshi Kato
  • Publication number: 20080000555
    Abstract: The present invention provides high strength thin-gauge steel sheet with excellent elongation and hole expandability having a tensile strength of 500 MPa or more and a method of production of high strength thin-gauge steel sheet with excellent elongation and hole expandability enabling production of this on an industrial scale, that is, high strength thin-gauge steel sheet comprised of, by mass %, C: 0.03 to 0.25%, Si: 0.4 to 2.0%, Mn: 0.8 to 3.1%, P?0.02%, S?0.02%, Al?2.0%, N?0.01%, and a balance of Fe and unavoidable impurities and having a microstructure comprised of ferrite with an area fraction of 10 to 85% and residual austenite with a volume fraction of 1 to 10%, an area fraction of 10% to 60% of tempered martensite, and a balance of bainite.
    Type: Application
    Filed: October 5, 2005
    Publication date: January 3, 2008
    Inventors: Toshiki Nonaka, Hirokazu Taniguchi, Koichi Goto