Patents by Inventor Toshiki Ueda

Toshiki Ueda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10307869
    Abstract: The present invention provides an aluminum alloy brazing sheet for electric resistance welding, which has high strength while being thinned and can reduce the occurrence of welding defects in the electric resistance welding. Disclosed is an aluminum alloy brazing sheet for electric resistance welding, including a core layer and a brazing filler layer cladded on at least one surface of the core layer, wherein the brazing filler layer is made of an aluminum alloy comprising Si: 5.5 to 12.0% by mass, and at least one of Na: 0.0003 to 0.0030% by mass and Sr: 0.0020 to 0.1000% by mass, with the balance being Al and inevitable impurities, wherein the brazing filler layer in a molten state at 650° C. exhibits a viscosity of 0.01 Pa·s or less.
    Type: Grant
    Filed: March 27, 2015
    Date of Patent: June 4, 2019
    Assignee: Kobe Steel, Ltd.
    Inventors: Shimpei Kimura, Toshiki Ueda, Takahiro Izumi, Yuji Shibuya
  • Patent number: 10213881
    Abstract: A brazing sheet includes a core material containing an aluminum alloy including magnesium, a bonding material laminated on at least one side of the core material, and a flux layer. The flux layer is laminated on one side of the bonding material and includes a flux composition. The flux composition includes [A] a flux component containing KAlF4, and [B] AlF3. A substance mass S1 (mol) of magnesium in the bonding material when heated at 585° C., a substance mass S2 (mol) of [A] the flux component containing KAlF4 in the flux layer and a substance mass S3 (mol) of [B] AlF3 satisfy the specific expression.
    Type: Grant
    Filed: April 16, 2014
    Date of Patent: February 26, 2019
    Assignee: Kobe Steel, Ltd.
    Inventors: Nobuhiro Kobayashi, Toshiki Ueda, Shimpei Kimura, Takahiro Izumi
  • Publication number: 20180347922
    Abstract: Disclosed is an aluminum composite material including an aluminum alloy material containing magnesium, and a bonding material formed by brazing using a flux, the bonding material being adapted to bond the aluminum alloy material thereto. In the aluminum composite material, the bonding material contains a magnesium-containing compound other than KMgF3 and MgF2. The present invention provides an aluminum composite material with satisfactory brazeability to an aluminum alloy material containing magnesium, a heat exchanger including the aluminum composite material, and a flux suitable for use in braze.
    Type: Application
    Filed: August 8, 2018
    Publication date: December 6, 2018
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Nobuhiro KOBAYASHI, Motohiro HORIGUCHi, Koichi SAKAMOTO, Toshiki UEDA, Shimpei KIMURA, Takahiro IZUMi
  • Publication number: 20180339374
    Abstract: This brazing flux composition for an aluminum alloy is characterized by containing [A] a flux component containing KAlF4 and [B] a fluoride that does not contain K and that contains elements other than group 1 elements and group 2 elements: being in a particle form of single component of [B] the fluoride; and the added amount (C) (mass %) of [B] the fluoride with respect to [A] the flux component and the average particle size (d) (?m) satisfying formula (1), 0.83C?0.19d<43??(1).
    Type: Application
    Filed: August 3, 2018
    Publication date: November 29, 2018
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel. Ltd.)
    Inventors: Nobuhiro KOBAYASHI, Satoshi YOSHIDA, Toshiki UEDA, Shimpei KIMURA, Takahiro IZUMI
  • Patent number: 10086480
    Abstract: Disclosed is a flux composition for use in brazing of an aluminum alloy material and includes a flux component [A] containing KAlF4; and a fluoride [B] containing an element other than Group 1 elements and Group 2 elements and containing no potassium (K). Also disclosed is a brazing sheet which includes an aluminum alloy core; a filler material lying on or over at least one side of the core; and a flux layer lying on or over one side of the filler material and including the flux composition.
    Type: Grant
    Filed: October 17, 2012
    Date of Patent: October 2, 2018
    Assignees: Kobe Steel, Ltd., DENSO CORPORATION
    Inventors: Nobuhiro Kobayashi, Motohiro Horiguchi, Koichi Sakamoto, Toshiki Ueda, Shimpei Kimura, Takahiro Izumi
  • Publication number: 20180214990
    Abstract: The present invention provides an aluminum alloy brazing sheet for electric resistance welding, which has high strength while being thinned and can reduce the occurrence of welding defects in the electric resistance welding. Disclosed is an aluminum alloy brazing sheet for electric resistance welding, including a core layer and a brazing filler layer cladded on at least one surface of the core layer, wherein the brazing filler layer is made of an aluminum alloy comprising Si: 5.5 to 12.0% by mass, and at least one of Na: 0.0003 to 0.0030% by mass and Sr: 0.0020 to 0.1000% by mass, with the balance being Al and inevitable impurities, wherein the brazing filler layer in a molten state at 650° C. exhibits a viscosity of 0.01 Pa·s or less.
    Type: Application
    Filed: March 27, 2015
    Publication date: August 2, 2018
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Shimpei KIMURA, Toshiki UEDA, Takahiro IZUMI, Yuji SHIBUYA
  • Patent number: 9751143
    Abstract: An aluminum alloy brazing sheet for heat exchangers has a core, a sacrificial material formed on one side of the core, and a brazing filler metal formed on the other side of the core. The core is made of an aluminum alloy containing Si, Cu, Mn, and Al. The sacrificial material is made of an aluminum alloy containing Si, Zn, Mg, and Al. The brazing filler metal is made of an aluminum alloy. The aluminum alloy brazing sheet for heat exchangers has a work hardening exponent n of not less than 0.05. The core has an average crystal grain size of not more than 10 ?m in a cross-section. The aluminum alloy brazing sheet for heat exchangers has excellent strength and corrosion resistance even when it is formed into a thin material and also has excellent high frequency weldability and weld cracking resistance during electric resistance welding.
    Type: Grant
    Filed: March 12, 2013
    Date of Patent: September 5, 2017
    Assignees: KOBE STEEL, LTD., DENSO CORPORATION
    Inventors: Shimpei Kimura, Toshiki Ueda, Takahiro Izumi, Haruyuki Konishi, Hayaki Teramoto, Osamu Hakamata, Michiyasu Yamamoto
  • Publication number: 20160074972
    Abstract: A brazing sheet includes a core material containing an aluminum alloy including magnesium, a bonding material laminated on at least one side of the core material, and a flux layer. The flux layer is laminated on one side of the bonding material and includes a flux composition. The flux composition includes [A] a flux component containing KAlF4, and [B] AlF3. A substance mass S1 (mol) of magnesium in the bonding material when heated at 585° C., a substance mass S2 (mol) of [A] the flux component containing KAlF4 in the flux layer and a substance mass S3 (mol) of [B] AlF3 satisfy the specific expression.
    Type: Application
    Filed: April 16, 2014
    Publication date: March 17, 2016
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Nobuhiro KOBAYASHI, Toshiki UEDA, Shimpei KIMURA, Takahiro IZUMI
  • Publication number: 20160059362
    Abstract: This brazing flux composition for an aluminum alloy is characterized by containing [A] a flux component containing KAlF4 and [B] a fluoride that does not contain K and that contains elements other than group 1 elements and group 2 elements: being in a particle form of single component of [B] the fluoride; and the added amount (C) (mass %) of [B] the fluoride with respect to [A] the flux component and the average particle size (d) (?m) satisfying formula (1), 0.83C?0.19d<43??(1).
    Type: Application
    Filed: April 16, 2014
    Publication date: March 3, 2016
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Nobuhiro KOBAYASHI, Satoshi YOSHIDA, Toshiki UEDA, Shimpei KIMURA, Takahiro IZUMI
  • Patent number: 9138833
    Abstract: Disclosed is an aluminum alloy brazing sheet for heat exchanger which excels in resistance to corrosion from its inside and simultaneously attains satisfactory erosion resistance and high strength. This includes a core material of an Al alloy containing predetermined amounts of Si, Mn, Cu, Mg, and Ti; a clad material of an Al alloy containing predetermined amounts of Si, Mn, and Zn, having a predetermined thickness, and lying on one side of the core material so as to constitute an inner side of a tube member of the heat exchanger; and a filler material of an Al alloy containing a predetermined amount of Si, having a predetermined thickness, and lying on the other side of the core material so as to constitute an outer side of the tube member. The crystal grain size of the core material after brazing under specific conditions is 50 ?m or more but less than 300 ?m in a rolling direction.
    Type: Grant
    Filed: March 11, 2008
    Date of Patent: September 22, 2015
    Assignee: Kobe Steel, Ltd.
    Inventors: Fumihiro Koshigoe, Toshiki Ueda, Shimpei Kimura
  • Publication number: 20150211816
    Abstract: Disclosed is an aluminum composite material including an aluminum alloy material containing magnesium, and a bonding material formed by brazing using a flux, the bonding material being adapted to bond the aluminum alloy material thereto. In the aluminum composite material, the bonding material contains a magnesium-containing compound other than KMgF3 and MgF2. The present invention provides an aluminum composite material with satisfactory brazeability to an aluminum alloy material containing magnesium, a heat exchanger including the aluminum composite material, and a flux suitable for use in braze.
    Type: Application
    Filed: August 14, 2013
    Publication date: July 30, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Nobuhiro Kobayashi, Motohiro Horiguchi, Koichi Sakamoto, Toshiki Ueda, Shimpei Kimura, Takahiro Izumi
  • Publication number: 20150047745
    Abstract: Disclosed is a flux composition for use in brazing of an aluminum alloy material and includes a flux component [A] containing KAlF4; and a fluoride [B] containing an element other than Group 1 elements and Group 2 elements and containing no potassium (K). Also disclosed is a brazing sheet which includes an aluminum alloy core; a filler material lying on or over at least one side of the core; and a flux layer lying on or over one side of the filler material and including the flux composition.
    Type: Application
    Filed: October 17, 2012
    Publication date: February 19, 2015
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Nobuhiro Kobayashi, Motohiro Horiguchi, Koichi Sakamoto, Toshiki Ueda, Shimpei Kimura, Takahiro Izumi
  • Publication number: 20130260175
    Abstract: An aluminum alloy brazing sheet for heat exchangers has a core, a sacrificial material formed on one side of the core, and a brazing filler metal formed on the other side of the core. The core is made of an aluminum alloy containing Si, Cu, Mn, and Al. The sacrificial material is made of an aluminum alloy containing Si, Zn, Mg, and Al. The brazing filler metal is made of an aluminum alloy. The aluminum alloy brazing sheet for heat exchangers has a work hardening exponent n of not less than 0.05. The core has an average crystal grain size of not more than 10 ?m in a cross-section. The aluminum alloy brazing sheet for heat exchangers has excellent strength and corrosion resistance even when it is formed into a thin material and also has excellent high frequency weldability and weld cracking resistance during electric resistance welding.
    Type: Application
    Filed: March 12, 2013
    Publication date: October 3, 2013
    Applicants: DENSO CORPORATION, KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Shimpei KIMURA, Toshiki Ueda, Takahiro Izumi, Haruyuki Konishi, Hayaki Teramoto, Osamu Hakamata, Michiyasu Yamamoto
  • Patent number: 8524377
    Abstract: An aluminum alloy clad sheet for heat exchangers includes a core layer, a sacrificial layer disposed on one side of the core layer, and a brazing layer of an Al—Si alloy disposed on the other side of the core layer, wherein the core layer contains Si: 0.15% to 1.6% by mass, Mn: 0.3% to 2.0% by mass, Cu: 0.1% to 1.0% by mass, Ti: 0.02% to 0.30% by mass, and the remainder of Al and incidental impurities, and the sacrificial layer contains Zn: 4.0% to 10.0% by mass, Cr: 0.01% to 0.5% by mass, and the remainder of Al and incidental impurities.
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: September 3, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Nobuhiro Kobayashi, Shinji Sakashita, Toshiki Ueda
  • Patent number: 8501327
    Abstract: An aluminum alloy clad sheet for heat exchangers includes a core layer, a sacrificial layer disposed on one side of the core layer, and a brazing layer of an Al—Si alloy disposed on the other side of the core layer, wherein the core layer contains Si: 0.15% to 1.6% by mass, Mn: 0.3% to 2.0% by mass, Cu: 0.1% to 1.0% by mass, Ti: 0.02% to 0.30% by mass, and the remainder of Al and incidental impurities, and the sacrificial layer contains Zn: 4.0% to 10.0% by mass, Cr: 0.01% to 0.5% by mass, and the remainder of Al and incidental impurities.
    Type: Grant
    Filed: May 24, 2012
    Date of Patent: August 6, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Nobuhiro Kobayashi, Shinji Sakashita, Toshiki Ueda
  • Patent number: 8404360
    Abstract: Provided are a side member from which a clad member for heat exchanger exhibiting excellent productivity and corrosion resistance while preventing poor adhesion can be produced in production of a clad member for heat exchanger by controlling the surface state and flatness, a method for producing the side member, and a method for producing a clad member for a heat exchanger by using the side member. A side member (A) consists of a core material and one or more layers of side member (A) applied onto one side or both sides thereof and being used in a clad member for a heat exchanger, wherein a plurality of periodic forms (B) of fine groove which become arcuate toward one direction of the side member (A) is formed on the surface of the side member (A).
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: March 26, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Toshiki Ueda, Kenji Tokuda, Yasuhiro Nishioka, Jitsuto Shikata, Hiroshi Kunii, Hideaki Hakuya
  • Publication number: 20130059162
    Abstract: Disclosed are: a flux composition which is used for brazing of a magnesium-containing aluminum alloy material, suppresses the formation of high-melting compounds, provides better wettability, and thereby exhibits better brazability even applied in a small mass of coating; and a brazing sheet using the flux composition. The flux composition for brazing of a magnesium-containing aluminum alloy material includes a flux component [A] containing fluorides as principal components; and an additive [B] being at least one selected from the group consisting of CeF3, BaF2, and ZnSO4. The flux component [A] preferably contains KF in a content of 40 percent by mass or more and 60 percent by mass or less; and AlF3 in a content of 40 percent by mass or more and 60 percent by mass or less.
    Type: Application
    Filed: August 24, 2012
    Publication date: March 7, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Nobuhiro KOBAYASHI, Motohiro Horiguchi, Kazutaka Kunii, Toshiki Ueda, Shimpei Kimura
  • Patent number: 8381797
    Abstract: Skin material of a clad material is composed of one or more layers, each layer of the skin materials is made of a metal different from the core material in their component compositions, and at least one layer of the skin material has a cast microstructure, when the skin material is superposed on either of one or both faces of the core material.
    Type: Grant
    Filed: June 15, 2011
    Date of Patent: February 26, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Masayuki Takada, Yasuhiro Nishioka, Tomohiro Nishimura, Kenji Tokuda, Toshiki Ueda, Makoto Morishita, Takashi Inaba, Akihiro Tsuruno, Yoshinori Kato, Fumihiro Koshigoe, Masaki Tanigawa, Naoki Sakashita, Kenji Harada, Jitsuto Shikata, Masanori Ikeda
  • Patent number: 8343635
    Abstract: Provided is a multi-layered sheet which has undergone heating corresponding to brazing, such as an aluminum-alloy radiator tube, or a multi-layered sheet such as an aluminum-alloy brazing sheet. The multi-layered sheet can have a reduced thickness and has excellent fatigue properties. The multi-layered sheet of aluminum alloys comprises a core layer (2) which has been clad at least with a sacrificial layer (3). This multi-layered sheet is a multi-layered sheet to be subjected to brazing or welding to produce a heat exchanger or is a multi-layered sheet which has undergone heating corresponding to brazing. The core layer (2) comprises a specific 3000-series composition. In this core layer (2), the average density in number of dispersed particles having a specific size has been regulated. As a result, fatigue properties, which govern cracking, can be highly improved.
    Type: Grant
    Filed: February 5, 2009
    Date of Patent: January 1, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Katsushi Matsumoto, Eiichi Tamura, Masao Kinefuchi, Toshiki Ueda, Fumihiro Koshigoe, Shimpei Kimura
  • Patent number: 8283049
    Abstract: An aluminum brazing sheet has a core material made of an aluminum alloy and a cladding material cladded on at least one side of the core material and made of an aluminum alloy having a potential lower than that of the core material. The cladding material is made of an aluminum alloy consisting essentially of 0.4 to 0.7 mass % of Mg, 0.5 to 1.5 mass % of Si, and 0.4 to 1.2 mass % of Mn, the remainder being Al and unavoidable impurities. Zn in the amount of 6 mass % or less is added in accordance with need. An aluminum brazing sheet having not only high strength but also less pressure adhesion failure and excellent productivity can be obtained.
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: October 9, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Susumu Saisho, Toshiki Ueda, Fumihiro Sato