Patents by Inventor Toshikuni Sato

Toshikuni Sato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11348712
    Abstract: An insulator-coated soft magnetic powder includes a plurality of particles each including a core which contains a soft magnetic material, and an insulating layer which is provided on the surface of the core and contains a glass material including Bi2O3 as a main component. The content of an alkali metal in the insulating layer is 5 mol % or less. The glass material further contains at least one of ZnO and B2O3. The content of Bi2O3 in the glass material is 40 mol % or more and 80 mol % or less.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: May 31, 2022
    Inventors: Toshikuni Sato, Atsushi Nakamura
  • Publication number: 20190103207
    Abstract: An insulator-coated soft magnetic powder includes a plurality of particles each including a core which contains a soft magnetic material, and an insulating layer which is provided on the surface of the core and contains a glass material including Bi2O3 as a main component. The content of an alkali metal in the insulating layer is 5 mol % or less. The glass material further contains at least one of ZnO and B2O3. The content of Bi2O3 in the glass material is 40 mol % or more and 80 mol % or less.
    Type: Application
    Filed: September 28, 2018
    Publication date: April 4, 2019
    Inventors: Toshikuni SATO, Atsushi NAKAMURA
  • Patent number: 9767956
    Abstract: A composite particle includes: a particle composed of a soft magnetic metallic material, and a coating layer composed of a soft magnetic metallic material having a different composition from that of the particle and fusion-bonded to the particle so as to cover the particle, wherein when the Vickers hardness of the particle is represented by HV1 and the Vickers hardness of the coating layer is represented by HV2, HV1 and HV2 satisfy the following relationship: 100?HV1?HV2, and when half of the projected area circle equivalent diameter of the particle is represented by r and the average thickness of the coating layer is represented by t, r and t satisfy the following relationship: 0.05?t/r?1.
    Type: Grant
    Filed: November 19, 2013
    Date of Patent: September 19, 2017
    Assignee: Seiko Epson Corporation
    Inventors: Isamu Otsuka, Yu Maeta, Toshikuni Sato
  • Patent number: 9493866
    Abstract: An amorphous alloy powder is composed of an amorphous alloy material containing Fe, Cr, Mn, Si, B, and C as constituent components, and in the amorphous alloy material, Fe is contained as a main component, the content of Cr is 0.5 at % or more and 3 at % or less, the content of Mn is 0.02 at % or more and 3 at % or less, the content of Si is 10 at % or more and 14 at % or less, the content of B is 8 at % or more and 13 at % or less, and the content of C is 1 at % or more and 3 at % or less. By using such an amorphous alloy powder, a dust core which reduces iron loss and decreases magnetostriction can be obtained.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: November 15, 2016
    Assignee: Seiko Epson Corporation
    Inventors: Isamu Otsuka, Yu Maeda, Toshikuni Sato
  • Patent number: 9196404
    Abstract: A soft magnetic powder containing an amorphous alloy material having an alloy composition represented by Fe100-a-b-c-dMnaSibBcCd wherein a, b, c and d each represent a proportion in terms of percent by atom, and satisfy 0.1?a?10, 3?b?15, 3?c?15, and 0.1?d?3.
    Type: Grant
    Filed: March 28, 2013
    Date of Patent: November 24, 2015
    Assignee: Seiko Epson Corporation
    Inventors: Isamu Otsuka, Yu Maeda, Toshikuni Sato
  • Publication number: 20140240077
    Abstract: An amorphous alloy powder is composed of an amorphous alloy material containing Fe, Cr, Mn, Si, B, and C as constituent components, and in the amorphous alloy material, Fe is contained as a main component, the content of Cr is 0.5 at % or more and 3 at % or less, the content of Mn is 0.02 at % or more and 3 at % or less, the content of Si is 10 at % or more and 14 at % or less, the content of B is 8 at % or more and 13 at % or less, and the content of C is 1 at % or more and 3 at % or less. By using such an amorphous alloy powder, a dust core which reduces iron loss and decreases magnetostriction can be obtained.
    Type: Application
    Filed: February 27, 2014
    Publication date: August 28, 2014
    Inventors: Isamu OTSUKA, Yu MAEDA, Toshikuni SATO
  • Publication number: 20140138569
    Abstract: A composite particle includes: a first particle composed of a soft magnetic metallic material; and second particles composed of a soft magnetic metallic material having a different composition from that of the first particle and adhered to the first particle so as to cover the first particle, wherein when the Vickers hardness of the first particle is represented by HV1 and the Vickers hardness of the second particle is represented by HV2, HV1 and HV2 satisfy the following relationships: 250?HV1?1200, 100?HV2<250, and 100?HV1?HV2, and when the projected area circle equivalent diameter of the first particle is represented by d1 and the projected area circle equivalent diameter of the second particle is represented by d2, d1 and d2 satisfy the following relationships: 30 ?m?d1?100 ?m and 2 ?m?d2?20 ?m.
    Type: Application
    Filed: November 19, 2013
    Publication date: May 22, 2014
    Inventors: Isamu OTSUKA, Yu MAETA, Toshikuni SATO
  • Publication number: 20140138570
    Abstract: A composite particle includes: a particle composed of a soft magnetic metallic material, and a coating layer composed of a soft magnetic metallic material having a different composition from that of the particle and fusion-bonded to the particle so as to cover the particle, wherein when the Vickers hardness of the particle is represented by HV1 and the Vickers hardness of the coating layer is represented by HV2, HV1 and HV2 satisfy the following relationship: 100?HV1?HV2, and when half of the projected area circle equivalent diameter of the particle is represented by r and the average thickness of the coating layer is represented by t, r and t satisfy the following relationship: 0.05?t/r?1.
    Type: Application
    Filed: November 19, 2013
    Publication date: May 22, 2014
    Inventors: Isamu OTSUKA, Yu MAETA, Toshikuni SATO
  • Publication number: 20130255836
    Abstract: A soft magnetic powder containing an amorphous alloy material having an alloy composition represented by Fe100-a-b-c-dMnaSibBcCd wherein a, b, c and d each represent a proportion in terms of percent by atom, and satisfy 0.1?a?10, 3?b?15, 3?c?15, and 0.1?d?3.
    Type: Application
    Filed: March 28, 2013
    Publication date: October 3, 2013
    Applicant: Seiko Epson Corporation
    Inventors: Isamu OTSUKA, Yu MAETA, Toshikuni SATO
  • Patent number: 7468867
    Abstract: An HDD has a carriage which moves a head with respect to a medium, and a voice coil motor (VCM) which drives the carriage. The VCM has a magnet, between which and a first shell formed of a magnetic substance a magnetic circuit is formed, and a voice coil which is secured to the carriage and disposed in a magnetic gap. A depression which receives a projecting portion covering a lead of the voice coil is formed in the first shell, and thereby a projection projecting toward the coil is consequently formed. This structure partially narrows the magnetic gap and allows generation of a torque with sufficient intensity.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: December 23, 2008
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tomoyuki Tokizaki, Toshikuni Sato, Jun Shimizu
  • Patent number: 7369356
    Abstract: In a case having an almost sealed structure are provided a disk-shaped recording medium, a drive motor, a head which performs information processing, a head actuator which moves the head with respect to the recording medium, and a breathing filter. The breathing filter includes an envelope which has air permeability and in which a storing portion is defined, an inner tube arranged in the storing portion and defining a passage through the storing portion, and a collecting material filled in the storing portion and around the inner tube. The inner tube has one end communicating with a breathing hole of the case and the other end having an outlet.
    Type: Grant
    Filed: September 2, 2005
    Date of Patent: May 6, 2008
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Takayuki Iwase, Toshikuni Sato
  • Patent number: 7298583
    Abstract: A disk drive includes a casing having a mount surface. The casing houses a disk-shaped recording medium, a drive motor which supports and rotates the recording medium, a head which performs information processing for the recording medium, a head actuator configured to movably support the head and move the head relative to the recording medium. A control circuit board is arranged to overlap the mount surface of the casing. A holding seal is adhered to the control circuit board and the casing, covering a peripheral portion of the control circuit board to press the peripheral portion to the mount surface.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: November 20, 2007
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Hideyuki Miyazaki, Toshikuni Sato
  • Publication number: 20060092557
    Abstract: In a case having an almost sealed structure are provided a disk-shaped recording medium, a drive motor, a head which performs information processing, a head actuator which moves the head with respect to the recording medium, and a breathing filter. The breathing filter includes an envelope which has air permeability and in which a storing portion is defined, an inner tube arranged in the storing portion and defining a passage through the storing portion, and a collecting material filled in the storing portion and around the inner tube. The inner tube has one end communicating with a breathing hole of the case and the other end having an outlet.
    Type: Application
    Filed: September 2, 2005
    Publication date: May 4, 2006
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Takayuki Iwase, Toshikuni Sato
  • Publication number: 20060023348
    Abstract: An HDD has a carriage which moves a head with respect to a medium, and a voice coil motor (VCM) which drives the carriage. The VCM has a magnet, between which and a first shell formed of a magnetic substance a magnetic circuit is formed, and a voice coil which is secured to the carriage and disposed in a magnetic gap. A depression which receives a projecting portion covering a lead of the voice coil is formed in the first shell, and thereby a projection projecting toward the coil is consequently formed. This structure partially narrows the magnetic gap and allows generation of a torque with sufficient intensity.
    Type: Application
    Filed: July 29, 2005
    Publication date: February 2, 2006
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Tomoyuki Tokizaki, Toshikuni Sato, Jun Shimizu
  • Publication number: 20060023365
    Abstract: An HDD has a latch mechanism which locks a carriage having a read/write head at a retreated position. The latch mechanism has a latch arm which has a claw to engage with a projection of the carriage. A permanent magnet is embedded in a rear end of the latch arm, and receives a magnetic force from an electromagnet fixed to the housing. An opening is formed in a region of the housing adjacent the permanent magnet, preventing the permanent magnet from being stuck to the housing which is at least partially made of magnetic material.
    Type: Application
    Filed: February 9, 2005
    Publication date: February 2, 2006
    Inventors: Tomoyuki Tokizaki, Toshikuni Sato
  • Publication number: 20060002005
    Abstract: A disk drive includes a casing having a mount surface. The casing houses a disk-shaped recording medium, a drive motor which supports and rotates the recording medium, a head which performs information processing for the recording medium, a head actuator configured to movably support the head and move the head relative to the recording medium. A control circuit board is arranged to overlap the mount surface of the casing. A holding seal is adhered to the control circuit board and the casing, covering a peripheral portion of the control circuit board to press the peripheral portion to the mount surface.
    Type: Application
    Filed: January 14, 2005
    Publication date: January 5, 2006
    Inventors: Hideyuki Miyazaki, Toshikuni Sato
  • Publication number: 20050264929
    Abstract: A disk drive unit includes a spindle motor, which has a pivot and a substantially cylindrical hub which is rotatably supported on the pivot and constitutes a rotor. A disk is fitted coaxially on the hub, and an annular clamp member holding the disk is fitted on an end portion of the hub. The clamp member has an inner peripheral edge fitted on an outer peripheral surface of the hub, a plurality of engaging portions spaced in the circumferential direction thereof and capable of engaging a removing tool, and a plurality of notch portions which are formed along the inner peripheral edge between the engaging portions and define gaps outside the outer peripheral surface of the hub.
    Type: Application
    Filed: May 26, 2005
    Publication date: December 1, 2005
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Toshikuni Sato, Takahide Miyahara, Tomomi Wakabayashi
  • Patent number: D512061
    Type: Grant
    Filed: July 16, 2004
    Date of Patent: November 29, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Toshikuni Sato, Takahiro Asano, Hidenori Miyazaki, Takeshi Okutomi, Jun Shimizu
  • Patent number: D512422
    Type: Grant
    Filed: July 29, 2004
    Date of Patent: December 6, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Toshikuni Sato, Takahiro Asano
  • Patent number: D514564
    Type: Grant
    Filed: July 29, 2004
    Date of Patent: February 7, 2006
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Toshikuni Sato, Takahiro Asano