Patents by Inventor Toshimi Tarui

Toshimi Tarui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9243315
    Abstract: Disclosed is a high-strength Zn—Al coated steel wire for bridges with excellent corrosion resistance and fatigue properties, the Zn—Al coated steel wire includes: a steel wire; and a Zn—Al coating having a coating body layer and an Fe—Al alloy layer formed in an interface between a surface layer of the steel wire and the coating body layer, wherein a chemical composition of a core material of the steel wire includes, by mass %: C: 0.70% to 1.2%; Si: 0.01% to 2.5%; Mn: 0.01% to 0.9%; P: limited to 0.02% or less; S: limited to 0.02% or less; N: limited to 0.01% or less; and the balance including Fe and unavoidable impurities, wherein wire-drawn pearlite is most abundant microstructure among microstructures of the core material of the steel wire; wherein an average composition of the Zn—Al coating includes, by mass %, Al: 3.0 to 15.0%; and Fe: limited to 3.0% or less, and wherein the Fe—Al alloy layer has a thickness of 5 ?m or less.
    Type: Grant
    Filed: June 23, 2010
    Date of Patent: January 26, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Nobuyuki Shimoda, Toshimi Tarui, Junichi Kodama, Makoto Kosaka, Shingo Yamasaki
  • Patent number: 8951365
    Abstract: A steel which is excellent in delayed fracture resistance containing, by mass %, C: 0.10 to 0.55%, Si: 0.01 to 3%, and Mn: 0.1 to 2%, further containing one or more of Cr: 0.05 to 1.5%, V: 0.05 to 0.2%, Mo: 0.05 to 0.4%, Nb: 0.001 to 0.05%, Cu: 0.01 to 4%, Ni: 0.01 to 4%, and B: 0.0001 to 0.005%, and having a balance of Fe and unavoidable impurities, the structure being a mainly tempered martensite structure, the surface of the steel being formed with (a) a nitrided layer having a certain thickness range and a nitrogen concentration higher than the nitrogen concentration of the steel by 0.02 mass % or more and (b) a low carbon region having a certain depth range from the surface of the steel and having a carbon concentration of 0.9 time or less the carbon concentration of the steel.
    Type: Grant
    Filed: March 11, 2011
    Date of Patent: February 10, 2015
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Daisuke Hirakami, Tetsushi Chida, Toshimi Tarui
  • Patent number: 8876988
    Abstract: The present invention provides a steel for nitriding with a composition including, by mass %: C: 0.10% to 0.20%; Si: 0.01% to 0.7%; Mn: 0.2% to 2.0%; Cr: 0.2% to 2.5%; Al: 0.01% to less than 0.19%; V: over 0.2% to 1.0%; Mo: 0% to 0.54%; N: 0.001% to 0.01%; P limited to not more than 0.05%; S limited to not less than 0.2%; and a balance including Fe and inevitable impurities, the composition satisfying 2?[V]/[C]?10, where [V] is an amount of V by mass % and [C] is an amount of C by mass %, in which the steel for nitriding has a microstructure containing bainite of 50% or more in terms of an area percentage.
    Type: Grant
    Filed: November 17, 2011
    Date of Patent: November 4, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Tetsushi Chida, Manabu Kubota, Toshimi Tarui, Daisuke Hirakami, Masayuki Hashimura
  • Patent number: 8707944
    Abstract: A saw wire includes a steel wire (11) having a steel strand (11a) with predetermined composition, an abrasive (13) fixed to the steel wire (11) by a fixing part (12), and an intermetallic compound (15) on an interface between the abrasive (13) and the fixing part (12). Tensile strength of the steel strand (11) is 3500 MPa or more, and the fixing part (12) includes a Sn-based solder containing Zn or Ag.
    Type: Grant
    Filed: June 14, 2011
    Date of Patent: April 29, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Mitsuru Morita, Toshimi Tarui, Hiroaki Sakamoto, Hirokatsu Yashiro, Makoto Kosaka
  • Patent number: 8557060
    Abstract: The invention provides a steel material with satisfactory hydrogen embrittlement resistance, and particularly it relates to high-strength steel with satisfactory hydrogen embrittlement resistance and a strength of 1200 MPa or greater, as well as a process for production thereof. At least one simple or compound deposit of oxides, carbides or nitrides as hydrogen trap sites which trap hydrogen with a specific trap energy is added to steel, where the mean sizes, number densities, and length-to-thickness ratios (aspect ratio) are in specific ranges. By applying the specific steel components and production process it is possible to obtain high-strength steel with excellent hydrogen embrittlement resistance.
    Type: Grant
    Filed: July 15, 2011
    Date of Patent: October 15, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Shingo Yamasaki, Daisuke Hirakami, Toshimi Tarui, Seiki Nishida
  • Publication number: 20130087250
    Abstract: The present invention provides a steel for nitriding with a composition including, by mass %: C: 0.10% to 0.20%; Si: 0.01% to 0.7%; Mn: 0.2% to 2.0%; Cr: 0.2% to 2.5%; Al: 0.01% to less than 0.19%; V: over 0.2% to 1.0%; Mo: 0% to 0.54%; N: 0.001% to 0.01%; P limited to not more than 0.05%; S limited to not less than 0.2%; and a balance including Fe and inevitable impurities, the composition satisfying 2?[V]/[C]?10, where [V] is an amount of V by mass % and [C] is an amount of C by mass %, in which the steel for nitriding has a microstructure containing bainite of 50% or more in terms of an area percentage.
    Type: Application
    Filed: November 17, 2011
    Publication date: April 11, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Tetsushi Chida, Manabu Kubota, Toshimi Tarui, Daisuke Hirakami, Masayuki Hashimura
  • Publication number: 20120318410
    Abstract: Regarding contents of C, Si, Mn and Cr, a value of parameter P represented by the following (equation 1) is 1000 or more. A metallic structure contains wire-drawn pearlite in an area ratio of 98% or more, a diameter is 0.05 mm to 0.18 mm, a tensile strength is 4000 MPa or more, and a twist number in a twist test in which a grip-to-grip distance is 100 mm, and a tension equal to a tensile strength×a cross-sectional area of wire×0.5 is applied, is 5 or more. P=1098×[C]+98×[Si]?20×[Mn]+167×[Cr]??(equation 1) (in the (equation 1), [C], [Si], [Mn] and [Cr] indicate contents (mass %) of C, Si, Mn and Cr, respectively.
    Type: Application
    Filed: April 7, 2011
    Publication date: December 20, 2012
    Inventors: Toshimi Tarui, Kenichi Nakamura, Masashi Sakamoto
  • Publication number: 20120298262
    Abstract: A steel which is excellent in delayed fracture resistance containing, by mass %, C: 0.10 to 0.55%, Si: 0.01 to 3%, and Mn: 0.1 to 2%, further containing one or more of Cr: 0.05 to 1.5%, V: 0.05 to 0.2%, Mo: 0.05 to 0.4%, Nb: 0.001 to 0.05%, Cu: 0.01 to 4%, Ni: 0.01 to 4%, and B: 0.0001 to 0.005%, and having a balance of Fe and unavoidable impurities, the structure being a mainly tempered martensite structure, the surface of the steel being formed with (a) a nitrided layer having a certain thickness range and a nitrogen concentration higher than the nitrogen concentration of the steel by 0.02 mass % or more and (b) a low carbon region having a certain depth range from the surface of the steel and having a carbon concentration of 0.9 time or less the carbon concentration of the steel.
    Type: Application
    Filed: March 11, 2011
    Publication date: November 29, 2012
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Daisuke Hirakami, Tetsushi Chida, Toshimi Tarui
  • Publication number: 20120247618
    Abstract: A high strength steel material which is excellent in delayed fracture resistance containing, by mass %, C: 0.10 to 0.55%, Si: 0.01 to 3%, and Mn: 0.1 to 2%, further containing one or both of V: 1.5% or less and Mo: 3.0% or less, the contents of V and Mo satisfying V+1/2Mo>0.4%, further containing one or more of Cr: 0.05 to 1.5%, Nb: 0.001 to 0.05%, Cu: 0.01 to 4%, Ni: 0.01 to 4%, and B: 0.0001 to 0.005%, and having a balance of Fe and unavoidable impurities, the structure being a mainly tempered martensite structure, the surface of the steel material being formed with (a) a nitrided layer having a thickness from the surface of the steel material of 200 ?m or more and a nitrogen concentration of 12.0 mass % or less and higher than the nitrogen concentration of the steel material by 0.02 mass % or more and (b) a low carbon region having a depth from the surface of the steel material of 100 ?m or more to 1000 ?m or less and having a carbon concentration of 0.05 mass % or more and 0.
    Type: Application
    Filed: March 11, 2011
    Publication date: October 4, 2012
    Inventors: Daisuke Hirakami, Tetsushi Chida, Toshimi Tarui
  • Publication number: 20120216787
    Abstract: A saw wire includes a steel wire (11) having a steel strand (11a) with predetermined composition, an abrasive (13) fixed to the steel wire (11) by a fixing part (12), and an intermetallic compound (15) on an interface between the abrasive (13) and the fixing part (12). Tensile strength of the steel strand (11) is 3500 MPa or more, and the fixing part (12) includes a Sn-based solder containing Zn or Ag.
    Type: Application
    Filed: June 14, 2011
    Publication date: August 30, 2012
    Inventors: Mitsuru Morita, Toshimi Tarui, Hiroaki Sakamoto, Hirokatsu Yashiro, Makoto Kosaka
  • Publication number: 20120080122
    Abstract: The present invention lowers the strength before nitriding to improve the machinability, while deepens the effective hardened case of the nitrided case for improving the fatigue strength. It provides steel for nitriding use containing, by mass %, C: 0.05 to 0.30%, Si: 0.003 to 0.50%, Mn: 0.4 to 3.0%, Cr: 0.2 to 0.9%, Al: 0.19 to 0.70%, V: 0.05 to 1.0%, and Mo: 0.05 to 0.50%, having contents of Al and Cr satisfying 0.5%?1.9Al+Cr?1.8%, and having a balance of Fe and unavoidable impurities.
    Type: Application
    Filed: June 14, 2010
    Publication date: April 5, 2012
    Inventors: Tetsushi Chida, Toshimi Tarui, Daisuke Hirakami
  • Publication number: 20120070687
    Abstract: Disclosed is a high-strength Zn—Al coated steel wire for bridges with excellent corrosion resistance and fatigue properties, the Zn—Al coated steel wire includes: a steel wire; and a Zn—Al coating having a coating body layer and an Fe—Al alloy layer formed in an interface between a surface layer of the steel wire and the coating body layer, wherein a chemical composition of a core material of the steel wire includes, by mass %: C: 0.70% to 1.2%; Si: 0.01% to 2.5%; Mn: 0.01% to 0.9%; P: limited to 0.02% or less; S: limited to 0.02% or less; N: limited to 0.01% or less; and the balance including Fe and unavoidable impurities, wherein wire-drawn pearlite is most abundant microstructure among microstructures of the core material of the steel wire; wherein an average composition of the Zn—Al coating includes, by mass %, Al: 3.0 to 15.0%; and Fe: limited to 3.0% or less, and wherein the Fe—Al alloy layer has a thickness of 5 ?m or less.
    Type: Application
    Filed: June 23, 2010
    Publication date: March 22, 2012
    Inventors: Nobuyuki Shimoda, Toshimi Tarui, Junichi Kodama, Makoto Kosaka, Shingo Yamasaki
  • Publication number: 20110268600
    Abstract: The invention provides a steel material with satisfactory hydrogen embrittlement resistance, and particularly it relates to high-strength steel with satisfactory hydrogen embrittlement resistance and a strength of 1200 MPa or greater, as well as a process for production thereof. At least one simple or compound deposit of oxides, carbides or nitrides as hydrogen trap sites which trap hydrogen with a specific trap energy is added to steel, where the mean sizes, number densities, and length-to-thickness ratios (aspect ratio) are in specific ranges. By applying the specific steel components and production process it is possible to obtain high-strength steel with excellent hydrogen embrittlement resistance.
    Type: Application
    Filed: July 15, 2011
    Publication date: November 3, 2011
    Applicant: Nippon Steel Corporation
    Inventors: Shingo YAMASAKI, Daisuke Hirakami, Toshimi Tarui, Seiki Nishida
  • Patent number: 8016953
    Abstract: The invention provides a steel material with satisfactory hydrogen embrittlement resistance, and particularly it relates to high-strength steel with satisfactory hydrogen embrittlement resistance and a strength of 1200 MPa or greater, as well as a process for production thereof. At least one simple or compound deposit of oxides, carbides or nitrides as hydrogen trap sites which trap hydrogen with a specific trap energy is added to steel, where the mean sizes, number densities, and length-to-thickness ratios (aspect ratio) are in specific ranges. By applying the specific steel components and production process it is possible to obtain high-strength steel with excellent hydrogen embrittlement resistance.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: September 13, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Shingo Yamasaki, Daisuke Hirakami, Toshimi Tarui, Seiki Nishida
  • Publication number: 20110186182
    Abstract: The present invention relates to a steel material giving more effective case hardening for improving the fatigue strength and is characterized by containing, by mass %, C: 0.01 to 0.3%, Si: less than 0.1%, Mn: 0.4 to 3%, Cr: 0.5 to 3%, and Al: 0.01 to 0.3%, further containing one or both of Mo: 0.2 to 1.5%, and V: 0.05 to 1.0%, having a balance of Fe and unavoidable impurities, and comprising a structure having 50% or more of bainite.
    Type: Application
    Filed: October 19, 2009
    Publication date: August 4, 2011
    Inventors: Tetsushi Chida, Manabu Kubota, Toshimi Tarui, Daisuke Hirakami
  • Publication number: 20110168302
    Abstract: The present invention provides a steel wire, including chemical components of: C: 0.7-1.2 mass %; Si: 0.05-2.0 mass %; and Mn: 0.2-2.0 mass %, with a balance including Fe and inevitable impurities, in which the steel wire has a pearlite structure, the average C concentration at a center portion of a ferrite phase in an outermost layer of the steel wire is 0.2 mass % or lower, and a residual compressive stress in the longitudinal direction of the steel wire in the outermost layer is 600 MPa or more.
    Type: Application
    Filed: April 21, 2010
    Publication date: July 14, 2011
    Inventors: Jun Takahashi, Makoto Kosaka, Junichi Kodama, Toshimi Tarui, Tamaki Suzuki
  • Patent number: 7754029
    Abstract: Steel and steel shaped articles with an excellent delayed fracture resistance and a tensile strength of the 1600 MPa class or more, containing, by mass %, C: 0.20 to 0.60%, Si: 0.50% or less, Mn: over 0.10% to 3%, Al: 0.005 to 0.1%, Mo: over 3.0% to 10%, and, as needed, one or more of W: 0.01 to 10%, V: 0.05 to 1%, Ti: 0.01 to 1%, Nb: 0.01 to 1%, Cr: 0.10 to 2%, Ni: 0.05 to 1%, Cu: 0.05 to 0.5%, and B: 0.0003 to 0.01%, and a balance of Fe and unavoidable impurities and, further, a method of production comprising shaping the above steel to a desired shape (for example, a bolt shape), quenching it, then tempering it at 500 to 750° C. in temperature range.
    Type: Grant
    Filed: July 21, 2006
    Date of Patent: July 13, 2010
    Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.
    Inventors: Manabu Kubota, Suguru Yoshida, Toshimi Tarui, Hideki Matsuda, Koki Mizuno, Tadashi Ohya
  • Patent number: 7510614
    Abstract: The present invention provides a high strength bolt excellent in delayed fracture resistance able to advantageously prevent hydrogen embrittlement as represented by the delayed fracture phenomenon occurring along with an increase in strength and causing a particular problem, and a method of production of the same, containing, by mass %, C: 0.2 to 0.6%, Si: 0.05 to 0.5%, Mn: 0.1 to 2%, Mo: 0.5 to 6%, and Al: 0.005 to 0.5%, having a tensile strength of 1400 MPa or more, and having a compressive residual stress of the surface layer of the thread root of 10 to 90% of the tensile strength. Further, a surface layer part of the thread root from the surface down to at least 50 ?m has pre-austenite grains with an aspect ratio of the axial direction and radial direction of 2 or more and that part has a hardness of Hv 460 or more. Further, the method of production comprises using the steel material having the above ingredients to shape the bolt head and shaft, then heat the bolt to 900 to 1100° C.
    Type: Grant
    Filed: July 21, 2006
    Date of Patent: March 31, 2009
    Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.
    Inventors: Suguru Yoshida, Toshimi Tarui, Manabu Kubota, Hideki Matsuda, Tadashi Ohya, Koki Mizuno
  • Publication number: 20070017610
    Abstract: The present invention provides a high strength bolt excellent in delayed fracture resistance able to advantageously prevent hydrogen embrittlement as represented by the delayed fracture phenomenon occurring along with an increase in strength and causing a particular problem, and a method of production of the same, containing, by mass %, C: 0.2 to 0.6%, Si: 0.05 to 0.5%, Mn: 0.1 to 2%, Mo: 0.5 to 6%, and Al: 0.005 to 0.5%, having a tensile strength of 1400 MPa or more, and having a compressive residual stress of the surface layer of the thread root of 10 to 90% of the tensile strength. Further, a surface layer part of the thread root from the surface down to at least 50 ?m has pre-austenite grains with an aspect ratio of the axial direction and radial direction of 2 or more and that part has a hardness of Hv 460 or more. Further, the method of production comprises using the steel material having the above ingredients to shape the bolt head and shaft, then heat the bolt to 900 to 1100° C.
    Type: Application
    Filed: July 21, 2006
    Publication date: January 25, 2007
    Inventors: Suguru Yoshida, Toshimi Tarui, Manabu Kubota, Hideki Matsuda, Tadashi Ohya, Koki Mizuno
  • Publication number: 20070017609
    Abstract: Steel and steel shaped articles with an excellent delayed fracture resistance and a tensile strength of the 1600 MPa class or more, containing, by mass %, C: 0.20 to 0.60%, Si: 0.50% or less, Mn: over 0.10% to 3%, Al: 0.005 to 0.1%, Mo: over 3.0% to 10%, and, as needed, one or more of W: 0.01 to 10%, V: 0.05 to 1%, Ti: 0.01 to 1%, Nb: 0.01 to 1%, Cr: 0.10 to 2%, Ni: 0.05 to 1%, Cu: 0.05 to 0.5%, and B: 0.0003 to 0.01%, and a balance of Fe and unavoidable impurities and, further, a method of production comprising shaping the above steel to a desired shape (for example, a bolt shape), quenching it, then tempering it at 500 to 750° C. in temperature range.
    Type: Application
    Filed: July 21, 2006
    Publication date: January 25, 2007
    Inventors: Manabu Kubota, Suguru Yoshida, Toshimi Tarui, Hideki Matsuda, Koki Mizuno, Tadashi Ohya