Patents by Inventor Toshimi Tarui
Toshimi Tarui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9243315Abstract: Disclosed is a high-strength Zn—Al coated steel wire for bridges with excellent corrosion resistance and fatigue properties, the Zn—Al coated steel wire includes: a steel wire; and a Zn—Al coating having a coating body layer and an Fe—Al alloy layer formed in an interface between a surface layer of the steel wire and the coating body layer, wherein a chemical composition of a core material of the steel wire includes, by mass %: C: 0.70% to 1.2%; Si: 0.01% to 2.5%; Mn: 0.01% to 0.9%; P: limited to 0.02% or less; S: limited to 0.02% or less; N: limited to 0.01% or less; and the balance including Fe and unavoidable impurities, wherein wire-drawn pearlite is most abundant microstructure among microstructures of the core material of the steel wire; wherein an average composition of the Zn—Al coating includes, by mass %, Al: 3.0 to 15.0%; and Fe: limited to 3.0% or less, and wherein the Fe—Al alloy layer has a thickness of 5 ?m or less.Type: GrantFiled: June 23, 2010Date of Patent: January 26, 2016Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Nobuyuki Shimoda, Toshimi Tarui, Junichi Kodama, Makoto Kosaka, Shingo Yamasaki
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Patent number: 8951365Abstract: A steel which is excellent in delayed fracture resistance containing, by mass %, C: 0.10 to 0.55%, Si: 0.01 to 3%, and Mn: 0.1 to 2%, further containing one or more of Cr: 0.05 to 1.5%, V: 0.05 to 0.2%, Mo: 0.05 to 0.4%, Nb: 0.001 to 0.05%, Cu: 0.01 to 4%, Ni: 0.01 to 4%, and B: 0.0001 to 0.005%, and having a balance of Fe and unavoidable impurities, the structure being a mainly tempered martensite structure, the surface of the steel being formed with (a) a nitrided layer having a certain thickness range and a nitrogen concentration higher than the nitrogen concentration of the steel by 0.02 mass % or more and (b) a low carbon region having a certain depth range from the surface of the steel and having a carbon concentration of 0.9 time or less the carbon concentration of the steel.Type: GrantFiled: March 11, 2011Date of Patent: February 10, 2015Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Daisuke Hirakami, Tetsushi Chida, Toshimi Tarui
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Patent number: 8876988Abstract: The present invention provides a steel for nitriding with a composition including, by mass %: C: 0.10% to 0.20%; Si: 0.01% to 0.7%; Mn: 0.2% to 2.0%; Cr: 0.2% to 2.5%; Al: 0.01% to less than 0.19%; V: over 0.2% to 1.0%; Mo: 0% to 0.54%; N: 0.001% to 0.01%; P limited to not more than 0.05%; S limited to not less than 0.2%; and a balance including Fe and inevitable impurities, the composition satisfying 2?[V]/[C]?10, where [V] is an amount of V by mass % and [C] is an amount of C by mass %, in which the steel for nitriding has a microstructure containing bainite of 50% or more in terms of an area percentage.Type: GrantFiled: November 17, 2011Date of Patent: November 4, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Tetsushi Chida, Manabu Kubota, Toshimi Tarui, Daisuke Hirakami, Masayuki Hashimura
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Patent number: 8707944Abstract: A saw wire includes a steel wire (11) having a steel strand (11a) with predetermined composition, an abrasive (13) fixed to the steel wire (11) by a fixing part (12), and an intermetallic compound (15) on an interface between the abrasive (13) and the fixing part (12). Tensile strength of the steel strand (11) is 3500 MPa or more, and the fixing part (12) includes a Sn-based solder containing Zn or Ag.Type: GrantFiled: June 14, 2011Date of Patent: April 29, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Mitsuru Morita, Toshimi Tarui, Hiroaki Sakamoto, Hirokatsu Yashiro, Makoto Kosaka
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Patent number: 8557060Abstract: The invention provides a steel material with satisfactory hydrogen embrittlement resistance, and particularly it relates to high-strength steel with satisfactory hydrogen embrittlement resistance and a strength of 1200 MPa or greater, as well as a process for production thereof. At least one simple or compound deposit of oxides, carbides or nitrides as hydrogen trap sites which trap hydrogen with a specific trap energy is added to steel, where the mean sizes, number densities, and length-to-thickness ratios (aspect ratio) are in specific ranges. By applying the specific steel components and production process it is possible to obtain high-strength steel with excellent hydrogen embrittlement resistance.Type: GrantFiled: July 15, 2011Date of Patent: October 15, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Shingo Yamasaki, Daisuke Hirakami, Toshimi Tarui, Seiki Nishida
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Publication number: 20130087250Abstract: The present invention provides a steel for nitriding with a composition including, by mass %: C: 0.10% to 0.20%; Si: 0.01% to 0.7%; Mn: 0.2% to 2.0%; Cr: 0.2% to 2.5%; Al: 0.01% to less than 0.19%; V: over 0.2% to 1.0%; Mo: 0% to 0.54%; N: 0.001% to 0.01%; P limited to not more than 0.05%; S limited to not less than 0.2%; and a balance including Fe and inevitable impurities, the composition satisfying 2?[V]/[C]?10, where [V] is an amount of V by mass % and [C] is an amount of C by mass %, in which the steel for nitriding has a microstructure containing bainite of 50% or more in terms of an area percentage.Type: ApplicationFiled: November 17, 2011Publication date: April 11, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Tetsushi Chida, Manabu Kubota, Toshimi Tarui, Daisuke Hirakami, Masayuki Hashimura
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Publication number: 20120318410Abstract: Regarding contents of C, Si, Mn and Cr, a value of parameter P represented by the following (equation 1) is 1000 or more. A metallic structure contains wire-drawn pearlite in an area ratio of 98% or more, a diameter is 0.05 mm to 0.18 mm, a tensile strength is 4000 MPa or more, and a twist number in a twist test in which a grip-to-grip distance is 100 mm, and a tension equal to a tensile strength×a cross-sectional area of wire×0.5 is applied, is 5 or more. P=1098×[C]+98×[Si]?20×[Mn]+167×[Cr]??(equation 1) (in the (equation 1), [C], [Si], [Mn] and [Cr] indicate contents (mass %) of C, Si, Mn and Cr, respectively.Type: ApplicationFiled: April 7, 2011Publication date: December 20, 2012Inventors: Toshimi Tarui, Kenichi Nakamura, Masashi Sakamoto
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Publication number: 20120298262Abstract: A steel which is excellent in delayed fracture resistance containing, by mass %, C: 0.10 to 0.55%, Si: 0.01 to 3%, and Mn: 0.1 to 2%, further containing one or more of Cr: 0.05 to 1.5%, V: 0.05 to 0.2%, Mo: 0.05 to 0.4%, Nb: 0.001 to 0.05%, Cu: 0.01 to 4%, Ni: 0.01 to 4%, and B: 0.0001 to 0.005%, and having a balance of Fe and unavoidable impurities, the structure being a mainly tempered martensite structure, the surface of the steel being formed with (a) a nitrided layer having a certain thickness range and a nitrogen concentration higher than the nitrogen concentration of the steel by 0.02 mass % or more and (b) a low carbon region having a certain depth range from the surface of the steel and having a carbon concentration of 0.9 time or less the carbon concentration of the steel.Type: ApplicationFiled: March 11, 2011Publication date: November 29, 2012Applicant: NIPPON STEEL CORPORATIONInventors: Daisuke Hirakami, Tetsushi Chida, Toshimi Tarui
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Publication number: 20120247618Abstract: A high strength steel material which is excellent in delayed fracture resistance containing, by mass %, C: 0.10 to 0.55%, Si: 0.01 to 3%, and Mn: 0.1 to 2%, further containing one or both of V: 1.5% or less and Mo: 3.0% or less, the contents of V and Mo satisfying V+1/2Mo>0.4%, further containing one or more of Cr: 0.05 to 1.5%, Nb: 0.001 to 0.05%, Cu: 0.01 to 4%, Ni: 0.01 to 4%, and B: 0.0001 to 0.005%, and having a balance of Fe and unavoidable impurities, the structure being a mainly tempered martensite structure, the surface of the steel material being formed with (a) a nitrided layer having a thickness from the surface of the steel material of 200 ?m or more and a nitrogen concentration of 12.0 mass % or less and higher than the nitrogen concentration of the steel material by 0.02 mass % or more and (b) a low carbon region having a depth from the surface of the steel material of 100 ?m or more to 1000 ?m or less and having a carbon concentration of 0.05 mass % or more and 0.Type: ApplicationFiled: March 11, 2011Publication date: October 4, 2012Inventors: Daisuke Hirakami, Tetsushi Chida, Toshimi Tarui
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Publication number: 20120216787Abstract: A saw wire includes a steel wire (11) having a steel strand (11a) with predetermined composition, an abrasive (13) fixed to the steel wire (11) by a fixing part (12), and an intermetallic compound (15) on an interface between the abrasive (13) and the fixing part (12). Tensile strength of the steel strand (11) is 3500 MPa or more, and the fixing part (12) includes a Sn-based solder containing Zn or Ag.Type: ApplicationFiled: June 14, 2011Publication date: August 30, 2012Inventors: Mitsuru Morita, Toshimi Tarui, Hiroaki Sakamoto, Hirokatsu Yashiro, Makoto Kosaka
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Publication number: 20120080122Abstract: The present invention lowers the strength before nitriding to improve the machinability, while deepens the effective hardened case of the nitrided case for improving the fatigue strength. It provides steel for nitriding use containing, by mass %, C: 0.05 to 0.30%, Si: 0.003 to 0.50%, Mn: 0.4 to 3.0%, Cr: 0.2 to 0.9%, Al: 0.19 to 0.70%, V: 0.05 to 1.0%, and Mo: 0.05 to 0.50%, having contents of Al and Cr satisfying 0.5%?1.9Al+Cr?1.8%, and having a balance of Fe and unavoidable impurities.Type: ApplicationFiled: June 14, 2010Publication date: April 5, 2012Inventors: Tetsushi Chida, Toshimi Tarui, Daisuke Hirakami
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Publication number: 20120070687Abstract: Disclosed is a high-strength Zn—Al coated steel wire for bridges with excellent corrosion resistance and fatigue properties, the Zn—Al coated steel wire includes: a steel wire; and a Zn—Al coating having a coating body layer and an Fe—Al alloy layer formed in an interface between a surface layer of the steel wire and the coating body layer, wherein a chemical composition of a core material of the steel wire includes, by mass %: C: 0.70% to 1.2%; Si: 0.01% to 2.5%; Mn: 0.01% to 0.9%; P: limited to 0.02% or less; S: limited to 0.02% or less; N: limited to 0.01% or less; and the balance including Fe and unavoidable impurities, wherein wire-drawn pearlite is most abundant microstructure among microstructures of the core material of the steel wire; wherein an average composition of the Zn—Al coating includes, by mass %, Al: 3.0 to 15.0%; and Fe: limited to 3.0% or less, and wherein the Fe—Al alloy layer has a thickness of 5 ?m or less.Type: ApplicationFiled: June 23, 2010Publication date: March 22, 2012Inventors: Nobuyuki Shimoda, Toshimi Tarui, Junichi Kodama, Makoto Kosaka, Shingo Yamasaki
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Publication number: 20110268600Abstract: The invention provides a steel material with satisfactory hydrogen embrittlement resistance, and particularly it relates to high-strength steel with satisfactory hydrogen embrittlement resistance and a strength of 1200 MPa or greater, as well as a process for production thereof. At least one simple or compound deposit of oxides, carbides or nitrides as hydrogen trap sites which trap hydrogen with a specific trap energy is added to steel, where the mean sizes, number densities, and length-to-thickness ratios (aspect ratio) are in specific ranges. By applying the specific steel components and production process it is possible to obtain high-strength steel with excellent hydrogen embrittlement resistance.Type: ApplicationFiled: July 15, 2011Publication date: November 3, 2011Applicant: Nippon Steel CorporationInventors: Shingo YAMASAKI, Daisuke Hirakami, Toshimi Tarui, Seiki Nishida
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Patent number: 8016953Abstract: The invention provides a steel material with satisfactory hydrogen embrittlement resistance, and particularly it relates to high-strength steel with satisfactory hydrogen embrittlement resistance and a strength of 1200 MPa or greater, as well as a process for production thereof. At least one simple or compound deposit of oxides, carbides or nitrides as hydrogen trap sites which trap hydrogen with a specific trap energy is added to steel, where the mean sizes, number densities, and length-to-thickness ratios (aspect ratio) are in specific ranges. By applying the specific steel components and production process it is possible to obtain high-strength steel with excellent hydrogen embrittlement resistance.Type: GrantFiled: January 20, 2004Date of Patent: September 13, 2011Assignee: Nippon Steel CorporationInventors: Shingo Yamasaki, Daisuke Hirakami, Toshimi Tarui, Seiki Nishida
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Publication number: 20110186182Abstract: The present invention relates to a steel material giving more effective case hardening for improving the fatigue strength and is characterized by containing, by mass %, C: 0.01 to 0.3%, Si: less than 0.1%, Mn: 0.4 to 3%, Cr: 0.5 to 3%, and Al: 0.01 to 0.3%, further containing one or both of Mo: 0.2 to 1.5%, and V: 0.05 to 1.0%, having a balance of Fe and unavoidable impurities, and comprising a structure having 50% or more of bainite.Type: ApplicationFiled: October 19, 2009Publication date: August 4, 2011Inventors: Tetsushi Chida, Manabu Kubota, Toshimi Tarui, Daisuke Hirakami
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Publication number: 20110168302Abstract: The present invention provides a steel wire, including chemical components of: C: 0.7-1.2 mass %; Si: 0.05-2.0 mass %; and Mn: 0.2-2.0 mass %, with a balance including Fe and inevitable impurities, in which the steel wire has a pearlite structure, the average C concentration at a center portion of a ferrite phase in an outermost layer of the steel wire is 0.2 mass % or lower, and a residual compressive stress in the longitudinal direction of the steel wire in the outermost layer is 600 MPa or more.Type: ApplicationFiled: April 21, 2010Publication date: July 14, 2011Inventors: Jun Takahashi, Makoto Kosaka, Junichi Kodama, Toshimi Tarui, Tamaki Suzuki
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Patent number: 7754029Abstract: Steel and steel shaped articles with an excellent delayed fracture resistance and a tensile strength of the 1600 MPa class or more, containing, by mass %, C: 0.20 to 0.60%, Si: 0.50% or less, Mn: over 0.10% to 3%, Al: 0.005 to 0.1%, Mo: over 3.0% to 10%, and, as needed, one or more of W: 0.01 to 10%, V: 0.05 to 1%, Ti: 0.01 to 1%, Nb: 0.01 to 1%, Cr: 0.10 to 2%, Ni: 0.05 to 1%, Cu: 0.05 to 0.5%, and B: 0.0003 to 0.01%, and a balance of Fe and unavoidable impurities and, further, a method of production comprising shaping the above steel to a desired shape (for example, a bolt shape), quenching it, then tempering it at 500 to 750° C. in temperature range.Type: GrantFiled: July 21, 2006Date of Patent: July 13, 2010Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.Inventors: Manabu Kubota, Suguru Yoshida, Toshimi Tarui, Hideki Matsuda, Koki Mizuno, Tadashi Ohya
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Patent number: 7510614Abstract: The present invention provides a high strength bolt excellent in delayed fracture resistance able to advantageously prevent hydrogen embrittlement as represented by the delayed fracture phenomenon occurring along with an increase in strength and causing a particular problem, and a method of production of the same, containing, by mass %, C: 0.2 to 0.6%, Si: 0.05 to 0.5%, Mn: 0.1 to 2%, Mo: 0.5 to 6%, and Al: 0.005 to 0.5%, having a tensile strength of 1400 MPa or more, and having a compressive residual stress of the surface layer of the thread root of 10 to 90% of the tensile strength. Further, a surface layer part of the thread root from the surface down to at least 50 ?m has pre-austenite grains with an aspect ratio of the axial direction and radial direction of 2 or more and that part has a hardness of Hv 460 or more. Further, the method of production comprises using the steel material having the above ingredients to shape the bolt head and shaft, then heat the bolt to 900 to 1100° C.Type: GrantFiled: July 21, 2006Date of Patent: March 31, 2009Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.Inventors: Suguru Yoshida, Toshimi Tarui, Manabu Kubota, Hideki Matsuda, Tadashi Ohya, Koki Mizuno
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Publication number: 20070017610Abstract: The present invention provides a high strength bolt excellent in delayed fracture resistance able to advantageously prevent hydrogen embrittlement as represented by the delayed fracture phenomenon occurring along with an increase in strength and causing a particular problem, and a method of production of the same, containing, by mass %, C: 0.2 to 0.6%, Si: 0.05 to 0.5%, Mn: 0.1 to 2%, Mo: 0.5 to 6%, and Al: 0.005 to 0.5%, having a tensile strength of 1400 MPa or more, and having a compressive residual stress of the surface layer of the thread root of 10 to 90% of the tensile strength. Further, a surface layer part of the thread root from the surface down to at least 50 ?m has pre-austenite grains with an aspect ratio of the axial direction and radial direction of 2 or more and that part has a hardness of Hv 460 or more. Further, the method of production comprises using the steel material having the above ingredients to shape the bolt head and shaft, then heat the bolt to 900 to 1100° C.Type: ApplicationFiled: July 21, 2006Publication date: January 25, 2007Inventors: Suguru Yoshida, Toshimi Tarui, Manabu Kubota, Hideki Matsuda, Tadashi Ohya, Koki Mizuno
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Publication number: 20070017609Abstract: Steel and steel shaped articles with an excellent delayed fracture resistance and a tensile strength of the 1600 MPa class or more, containing, by mass %, C: 0.20 to 0.60%, Si: 0.50% or less, Mn: over 0.10% to 3%, Al: 0.005 to 0.1%, Mo: over 3.0% to 10%, and, as needed, one or more of W: 0.01 to 10%, V: 0.05 to 1%, Ti: 0.01 to 1%, Nb: 0.01 to 1%, Cr: 0.10 to 2%, Ni: 0.05 to 1%, Cu: 0.05 to 0.5%, and B: 0.0003 to 0.01%, and a balance of Fe and unavoidable impurities and, further, a method of production comprising shaping the above steel to a desired shape (for example, a bolt shape), quenching it, then tempering it at 500 to 750° C. in temperature range.Type: ApplicationFiled: July 21, 2006Publication date: January 25, 2007Inventors: Manabu Kubota, Suguru Yoshida, Toshimi Tarui, Hideki Matsuda, Koki Mizuno, Tadashi Ohya