Patents by Inventor Toshimitsu OKANE

Toshimitsu OKANE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10654991
    Abstract: The present invention is a granular material that can be well recoated regardless of the type of the granular material, and enables a refractory aggregate in an unprinted portion to be used without any regeneration process, in the manufacture of a three-dimensional laminated and shaped mold. This granular material is a granular material for use in three-dimensional laminated mold shaping, and obtained by adding a material that causes a hydration reaction having a moisture absorbing function and generates a catalytic effect to a coating material mixed with or coated with an acid as a catalyst which activates and hardens an organic binder for binding the granular material.
    Type: Grant
    Filed: April 20, 2016
    Date of Patent: May 19, 2020
    Assignee: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIVE MANUFACTURING
    Inventors: Yasuhiro Nagai, Kosuke Takeshita, Toshimitsu Okane
  • Patent number: 10322543
    Abstract: The present invention provides a three-dimensional molding device which makes it possible to reduce molding time by decreasing the inkjet head waiting time during the molding step.
    Type: Grant
    Filed: March 19, 2015
    Date of Patent: June 18, 2019
    Assignees: CMET Inc., National Institute of Advanced Industrial Science and Technology
    Inventors: Yoshikazu Ooba, Yousuke Katou, Koukichi Suzuki, Yuya Daicho, Hideaki Miyano, Toshimitsu Okane, Satoshi Imamura, Satoshi Kajino
  • Patent number: 10174183
    Abstract: In order to well perform recoating regardless of the type of granular material and reuse a refractory aggregate in an unprinted portion without any regeneration process in the manufacture of a three-dimensional lamination-shaped mold, this invention provides a granular material for use in shaping a three-dimensional laminated mold, which is coated with an acid as a catalyst which activates and cures an organic binder for binding the granular material. The acid contains at least one of sulfuric acid, phosphoric acid, a sulfonic acid and a carboxylic acid, and is one of a mixture of sulfuric acid and another acid, phosphoric acid only, a mixture of phosphoric acid and another acid, sulfonic acid only, a mixture of sulfonic acid and another acid and a mixture of a carboxylic acid and another acid.
    Type: Grant
    Filed: March 9, 2015
    Date of Patent: January 8, 2019
    Assignee: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIVE MANUFACTURING
    Inventors: Yasuhiro Nagai, Kosuke Takeshita, Yoshikazu Ooba, Satoshi Imamura, Toshimitsu Okane
  • Publication number: 20180112067
    Abstract: The present invention is a granular material that can be well recoated regardless of the type of the granular material, and enables a refractory aggregate in an unprinted portion to be used without any regeneration process, in the manufacture of a three-dimensional laminated and shaped mold. This granular material is a granular material for use in three-dimensional laminated mold shaping, and obtained by adding a material that causes a hydration reaction having a moisture absorbing function and generates a catalytic effect to a coating material mixed with or coated with an acid as a catalyst which activates and hardens an organic binder for binding the granular material.
    Type: Application
    Filed: April 20, 2016
    Publication date: April 26, 2018
    Applicant: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIVE MANUFACTURING
    Inventors: Yasuhiro NAGAI, Kosuke TAKESHITA, Toshimitsu OKANE
  • Publication number: 20180065172
    Abstract: Provided is a granular material which generates no harmful gas at the time of pouring, reduces a gas defect as one of casting defects, and is readily reusable after pouring, in the manufacture of a three-dimensional laminated and shaped mold. This granular material is a granular material for use in a three-dimensional laminated and shaped mold manufacturing apparatus, and includes magnesium sulfate. The amount of magnesium sulfate included in the granular material is 1 to 10 ptsĀ·mass with respect to 100 ptsĀ·mass of the granular material. The amount of water included in the granular material is 0.1 mass % or less except for crystallization water of magnesium sulfate.
    Type: Application
    Filed: February 15, 2016
    Publication date: March 8, 2018
    Applicant: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIVE MANUFACTURING
    Inventors: Yasuhiro NAGAI, Yuuki HATORI, Yoshikazu OOBA, Toshimitsu OKANE
  • Publication number: 20180001380
    Abstract: Provided is a casting simulation method capable of expressing influence of different inelastic strains produced at different temperatures on strain hardenability at room temperature.
    Type: Application
    Filed: January 21, 2016
    Publication date: January 4, 2018
    Applicant: National Institute of Advanced Industrial Science and Technology
    Inventors: Makoto YOSHIDA, Yuichi MOTOYAMA, Toshimitsu OKANE, Yoya FUKUDA
  • Publication number: 20170036263
    Abstract: In order to generate no harmful gas during pouring and reduce a gas defect as one cast metal defect in the manufacture of a three-dimensional lamination-shaped mold, this invention provides a granular material for use in shaping a three-dimensional lamination mold, the granular material being coated with water glass which is activated and cured by a water-soluble ester. The residual water content in the granular material is 1% or less. The water glass is one of a sodium silicate solution, a potassium silicate solution, as alkali metal silicate solutions and a mixture thereof.
    Type: Application
    Filed: March 9, 2015
    Publication date: February 9, 2017
    Applicant: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIV MANUFACTURING
    Inventors: Yasuhiro Nagai, Yuuki HATORI, Yoshikazu OOBA, Satoshi IMAMURA, Toshimitsu OKANE
  • Publication number: 20170037222
    Abstract: In order to well perform recoating regardless of the type of granular material and reuse a refractory aggregate in an unprinted portion without any regeneration process in the manufacture of a three-dimensional lamination-shaped mold, this invention provides a granular material for use in shaping a three-dimensional laminated mold, which is coated with an acid as a catalyst which activates and cures an organic binder for binding the granular material. The acid contains at least one of sulfuric acid, phosphoric acid, a sulfonic acid and a carboxylic acid, and is one of a mixture of sulfuric acid and another acid, phosphoric acid only, a mixture of phosphoric acid and another acid, sulfonic acid only, a mixture of sulfonic acid and another acid and a mixture of a carboxylic acid and another acid.
    Type: Application
    Filed: March 9, 2015
    Publication date: February 9, 2017
    Applicant: TECHNOLOGY RESEARCH ASSOCIATION FOR FUTURE ADDITIV MANUFACTURING
    Inventors: Yasuhiro NAGAI, Kosuke TAKESITA, Yoshikazu OOBA, Satoshi IMAMURA, Toshimitsu OKANE
  • Publication number: 20170021564
    Abstract: The present invention provides a three-dimensional molding device which makes it possible to reduce molding time by decreasing the inkjet head waiting time during the molding step. A three-dimensional molding device for scattering and layering sand on a molding table (30) using a recoater (2), discharging a binder from a head (1) so as to coat the top of the scattered sand with the binder, on the basis of molding data, and creating a three-dimensionally molded. article by joining' the sand (S) using the binder, wherein: the recoater (2) is formed.
    Type: Application
    Filed: March 19, 2015
    Publication date: January 26, 2017
    Applicants: CMET INC., NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Yoshikazu Ooba, Yousuke Katou, Koukichi Suzuki, Yuya Daicho, Hideaki Miyano, Toshimitsu Okane, Satoshi Imamura, Satoshi Kajino
  • Publication number: 20160339522
    Abstract: A method for manufacturing one of a group consisting of a plate, a foil, a long object, or a bulk object includes Step 1 of manufacturing a formation object having a plate shape, a foil shape, a long object shape, or a bulk object shape using a metallic powder material by an additive manufacturing, and Step 2 of working the formation object into the plate, the foil, the long object, or the bulk object by a plastic deformation.
    Type: Application
    Filed: May 6, 2016
    Publication date: November 24, 2016
    Inventors: Satoshi KAJINO, Toshimitsu OKANE, Yuichi MOTOYAMA