Patents by Inventor Toshio Hayashida

Toshio Hayashida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8361223
    Abstract: Provided is a method for reliably and easily measuring a liquid level by selecting an optimal reflection method from among a plurality of reflection methods, depending on growing conditions of a pulled single crystal. The method comprises: setting a plurality of measuring methods having different ways of determining the liquid level; creating, in advance, information that associates with a gap between the outer peripheral face of the single crystal and a predetermined position located between a heat shield and the outer peripheral face of the single crystal; determining the gap in accordance with manufacturing conditions; selecting a measuring method associated to the determined gap, on the basis of the information; and measuring the liquid level of a melt surface in use of the selected measuring method.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: January 29, 2013
    Assignee: Sumco Techxiv Corporation
    Inventors: Toshio Hayashida, Ayumi Kihara, Takuaki Takami
  • Patent number: 8130386
    Abstract: This invention provides a position measuring method for measuring a surface level of melt in a crucible arranged in the inside of a Czochralski furnace based on a principle of triangulation, in which a light source and a photo detector are provided; light emitted from the light source is applied to the surface of the melt; and the light reflected by the surface of the melt is received by the photo detector, the method comprising: providing a member in the vicinity of the surface of the melt; and causing the emitted light to be reflected by the member, applying the reflected light to the surface of the melt, and causing the light reflected by the surface of the melt to be received by the photo detector.
    Type: Grant
    Filed: November 2, 2006
    Date of Patent: March 6, 2012
    Assignee: Sumco Techxiv Corporation
    Inventors: Toshio Hayashida, Naoji Mitani, Ayumi Kihara
  • Patent number: 8115908
    Abstract: While position measurement of an edge position of a thermal shield takes place in a short time with high working efficiency, the edge position can be measured accurately without variation. First determination takes place while a distance is measured with a first scanning interval. When a change in a measured distance which can be determined as the edge position is determined as a result, an optical scanning position is returned by a predetermined amount reversely to the scanning direction (or reversely to the scanning direction), and while laser beam is scanned again from the returned optical scanning position, second determination takes place while measuring the distance with a second scanning interval shorter than the first scanning interval.
    Type: Grant
    Filed: August 25, 2008
    Date of Patent: February 14, 2012
    Assignee: Sumco Techxiv Corporation
    Inventors: Toshio Hayashida, Ayumi Kihara, Naoji Mitani
  • Publication number: 20110114010
    Abstract: Provided is a method for reliably and easily measuring a liquid level by selecting an optimal reflection method from among a plurality of reflection methods, depending on growing conditions of a pulled single crystal. The method comprises: setting a plurality of measuring methods having different ways of determining the liquid level; creating, in advance, information that associates with a gap between the outer peripheral face of the single crystal and a predetermined position located between a heat shield and the outer peripheral face of the single crystal; determining the gap in accordance with manufacturing conditions; selecting a measuring method associated to the determined gap, on the basis of the information; and measuring the liquid level of a melt surface in use of the selected measuring method.
    Type: Application
    Filed: July 18, 2008
    Publication date: May 19, 2011
    Inventors: Toshio Hayashida, Ayumi Kihara, Takuaki Takami
  • Publication number: 20100165321
    Abstract: While position measurement of an edge position of a thermal shield takes place in a short time with high working efficiency, the edge position can be measured accurately without variation. First determination takes place while a distance is measured with a first scanning interval. When a change in a measured distance which can be determined as the edge position is determined as a result, an optical scanning position is returned by a predetermined amount reversely to the scanning direction (or reversely to the scanning direction), and while laser beam is scanned again from the returned optical scanning position, second determination takes place while measuring the distance with a second scanning interval shorter than the first scanning interval.
    Type: Application
    Filed: August 25, 2008
    Publication date: July 1, 2010
    Inventors: Toshio Hayashida, Ayumi Kihara, Naojl Mitani
  • Patent number: 6994748
    Abstract: A melt level or the gap between a melt surface and a heat shield is measured accurately irrespective of how the melt surface is. A laser beam from a range-finding unit is reflected by a scanning mirror and projected on a melt surface through an entrance window and a quartz prism in a chamber of a puller. After specular reflection, the beam forms a measurement spot in the bottom of a heat shield and scatters. Part of the scatter, after specular reflection at the melt surface (secondary reflection), passes through the prism, the entrance window and the scanning mirror to the range-finding unit. The range-finding unit carries out triangulation using the distance between a laser source and a photodetector therein, and the angle of incidence and the angle of the received laser beam.
    Type: Grant
    Filed: May 1, 2001
    Date of Patent: February 7, 2006
    Assignee: Komatsu Denshi Kinzoku Kabushiki Kaisha
    Inventors: Masato Moriya, Tadayuki Hanamoto, Hiroshi Monden, Toshio Hayashida, Toshirou Kotooka
  • Publication number: 20030116729
    Abstract: A melt level or the gap between a melt surface and a heat shield is measured accurately irrespective of how the melt surface is. A laser beam (2) from a range-finding unit (8) is reflected by a scanning mirror (24) and projected on a melt surface (3) through an entrance window (18) and a quartz prism (20) in a chamber (17) of a puller. After specular reflection, the beam forms a measurement spot (31) in the bottom of a heat shield (16) and scatters. Part of the scatter, after specular reflection at the melt surface (3) (secondary reflection), passes through the prism (20), the entrance window (18) and the scanning mirror (24) to the range-finding unit (8). The range-finding unit (8) carries out triangulation using the distance between a laser source and a photodetector therein, and the angle of incidence and the angle of the received laser beam.
    Type: Application
    Filed: October 30, 2002
    Publication date: June 26, 2003
    Inventors: Masato Moriya, Takayuki Hanamoto, Hiroshi Monden, Toshio Hayashida, Toshirou Kotooka