Patents by Inventor Toshitaka Nakayama

Toshitaka Nakayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8057736
    Abstract: The present invention discovers a new structural design technique which provides clearances between refractories 13 and fills the clearances with various types of refractories or refractory materials like in the past and, furthermore, uses another method to secure the heat expansion absorption function and provides a hearth structure of a rotary furnace hearth 1 able to prevent contact between the hearth structure and furnace side walls 3 and 4 caused by heat expansion of the refractories 13 and realize safe and smooth operation, that is, a hearth structure of a rotary furnace hearth laying two or more layers of refractories between side blocks 9 and 10 built at the inner circumferential end and outer circumferential end of a hearth refractory bed 7 of a rotary furnace hearth 1 and laying a powder or pellet hearth material 16 on its top surface, the hearth structure of a rotary furnace hearth 1 characterized by using refractories having a compressive strength of 0.1 to 5 MPa at 800 to 1500° C.
    Type: Grant
    Filed: September 15, 2006
    Date of Patent: November 15, 2011
    Assignees: Nippon Steel Corporation, Nippon Steel Engineering Co., Ltd.
    Inventors: Shinji Shima, Toshitaka Nakayama, Tomoaki Shibata
  • Patent number: 8021602
    Abstract: A rotary furnace hearth wherein a hearth carriage carrying a hearth comprises a plurality of hearth carriages respectively having propulsion systems, wherein adjoining hearth carriages are coupled by coupling bolts and nuts via spacers interspaced in a single row in a horizontal plane, whereby even if the hearth carriages deform due to heat at the time of operation, they are structured to be able to freely deform without mutual constraint in the event of curved deformation, so the hearth carriages are maintained in individually stable states at all times.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: September 20, 2011
    Assignees: Nippon Steel Corporation, Nippon Steel Engineering Co., Ltd.
    Inventors: Shinji Shima, Toshitaka Nakayama, Tomoaki Shibata
  • Patent number: 7655181
    Abstract: A reduced iron discharging screw conveyer is provided in a rotary hearth furnace and discharges reduced iron out of the rotary hearth furnace. The rotary hearth furnace produces the reduced iron by charging and heating a pellet including metallic oxide and coal material onto a rotary hearth rotating in a horizontal plane. The reduced iron discharging screw conveyer has a rotary shaft and a screw blade which is spirally formed on an outer surface of the rotary shaft. A lead angle ? of the screw blade 5a satisfies a condition of “0.46 rad ???0.79 rad”. A ratio (h/D) between height h of the screw blade and an outer diameter D of the screw conveyer is smaller than 0.2, and a ratio (t/h) between thickness t and height h of the screw blade is larger than or equal to 0.12.
    Type: Grant
    Filed: April 3, 2007
    Date of Patent: February 2, 2010
    Assignees: Nippon Steel Engineering Co., Ltd., Nittetsu Plant Designing Corporation
    Inventors: Shinji Shima, Toshitaka Nakayama, Masahide Nagatomi
  • Publication number: 20090206529
    Abstract: A rotary furnace hearth wherein a hearth carriage carrying a hearth comprises a plurality of hearth carriages respectively having propulsion systems, wherein adjoining hearth carriages are coupled by coupling bolts and nuts via spacers interspaced in a single row in a horizontal plane, whereby even if the hearth carriages deform due to heat at the time of operation, they are structured to be able to freely deform without mutual constraint in the event of curved deformation, so the hearth carriages are maintained in individually stable states at all times.
    Type: Application
    Filed: September 19, 2006
    Publication date: August 20, 2009
    Applicants: NIPPON STEEL CORPORATION, NIPPON STEEL ENGINEERING CO., LTD
    Inventors: Shinji Shima, Toshitaka Nakayama, Tomoaki Shibata
  • Publication number: 20090127754
    Abstract: The present invention discovers a new structural design technique which provides clearances between refractories 13 and fills the clearances with various types of refractories or refractory materials like in the past and, furthermore, uses another method to secure the heat expansion absorption function and provides a hearth structure of a rotary furnace hearth 1 able to prevent contact between the hearth structure and furnace side walls 3 and 4 caused by heat expansion of the refractories 13 and realize safe and smooth operation, that is, a hearth structure of a rotary furnace hearth laying two or more layers of refractories between side blocks 9 and 10 built at the inner circumferential end and outer circumferential end of a hearth refractory bed 7 of a rotary furnace hearth 1 and laying a powder or pellet hearth material 16 on its top surface, the hearth structure of a rotary furnace hearth 1 characterized by using refractories having a compressive strength of 0.1 to 5 MPa at 800 to 1500° C.
    Type: Application
    Filed: September 15, 2006
    Publication date: May 21, 2009
    Inventors: Shinji Shima, Toshitaka Nakayama, Tomoaki Shibata
  • Publication number: 20090045558
    Abstract: [PROBLEMS] It is an object to provide a reduced iron discharging screw conveyer of a rotary hearth furnace, which can reduce maintenance frequency of the screw conveyer and improve operation rates of the rotary hearth furnace by extending wear life of a screw blade of the screw conveyer. [SOLVING MEANS] A reduced iron discharging screw conveyer 5 which is provided in a rotary hearth furnace and discharges reduced iron out of the rotary hearth furnace, the rotary hearth furnace producing the reduced iron by charging and heating a pellet including metallic oxide and coal material onto a rotary hearth rotating in a horizontal plane, the reduced iron discharging screw conveyer has a rotary shaft and a screw blade which is spirally formed on an outer surface of the rotary shaft. A lead angle ? of the screw blade 5a satisfies a condition of “0.46 rad???0.79 rad”. A ratio (h/D) between height h of the screw blade and an outer diameter D of the screw conveyer is smaller than 0.
    Type: Application
    Filed: April 3, 2007
    Publication date: February 19, 2009
    Inventors: Shinji Shima, Toshitaka Nakayama, Masahide Nagatomi
  • Patent number: 5898726
    Abstract: To provide a pre-heating apparatus capable of improving the installation reliability of a raw material holding gate of a pre-heating apparatus, reducing an installation cost and reducing melting electric power energy without deteriorating an operation environment while improving the pre-heating effect on raw materials by an exhaust gas, a shaft equipped with a raw material charging portion and an exhaust gas outlet at the top thereof and with a raw material holding gate at the bottom thereof is disposed in the proximity of an arc furnace, a gap is defined between the lower end portion of the shaft and the holding gate, and an outer cylinder connecting with an exhaust gas duct of the arc furnace is disposed around the outer periphery of the gap.
    Type: Grant
    Filed: October 2, 1997
    Date of Patent: April 27, 1999
    Assignee: Nippon Steel Corporation
    Inventors: Hiroshige Matsumoto, Shinjiro Uchida, Keiichi Tanabe, Toshitaka Nakayama, Makoto Takahashi