Patents by Inventor Toshiyasu Ukena

Toshiyasu Ukena has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080202647
    Abstract: An Al—Mg-based aluminum alloy pipe for hot working, having an alloy composition having from 2.5% by mass to 2.8% by mass of Mg, 0.25% by mass or less of Si, 0.35% by mass or less of Fe, and from 0.25% by mass to 0.35% by mass of Cr, with the balance being inevitable impurities and Al, wherein an area ratio of cavities after hot working is 2.3% or less; and an aluminum alloy structural member for automobile using the same.
    Type: Application
    Filed: March 7, 2008
    Publication date: August 28, 2008
    Applicants: Furukawa-Sky Aluminum Corp., HONDA GIKEN KOGYO KABUSHIKI KAISHA
    Inventors: Kazuhisa Kashiwazaki, Ryo Shoji, Seizo Ueno, Hiroshi Akiyama, Katsuhiro Shiotsuki, Izuru Hori, Toshiyasu Ukena
  • Patent number: 7408130
    Abstract: A combined welding method with a filler wire using both a YAG laser and an electric arc, and a combined welding device with a filler wire using both a YAG laser and an electric arc. The welding is performed by directing a laser focus of a YAG laser on base materials and for welding in the vicinity of the focus by a filler wire, connecting a power source for applying a voltage to the filler wire between the filler wire and the base materials for welding, irradiating a YAG laser on the base materials for welding in the connecting condition, whereby an arc is induced to the filler wire by a plume (plasma-activated gas and the metal vapor), and holding the plume generated by YAG laser inside and outside of a keyhole.
    Type: Grant
    Filed: April 1, 2003
    Date of Patent: August 5, 2008
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Patent number: 7022939
    Abstract: This invention provides a new through weld method to carry out welding of a base metal made of aluminum or that of aluminum alloy using high energy beams wherein a shield gas ambience (an inert gas ambience) to cover a welding site in a submerged-scar is formed, even a shield gas ambience (an inert gas ambience) to cover a welding site irradiated by the high energy beams. Since the former shield gas ambience to cover the submerged-scar pushes the keyhole against the gravity and/or the gas pressure force of the latter shield gas supplied to the laser irradiation side, then the forming of hang down of beads and the resultant projection of the welding base metal are prevented.
    Type: Grant
    Filed: October 7, 2003
    Date of Patent: April 4, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Takanori Yahaba, Masato Takikawa, Hirobumi Sonoda, Junichi Ibukuro, Kenji Okuyama, Toshiyasu Ukena, Yasutomo Ichiyama
  • Patent number: 7019256
    Abstract: A combined YAG laser/arc welding apparatus performs a welding operation with a large depth of fusion and a deep fusion at a high efficiency. The welding apparatus includes an arc electrode which targets a point on a welded member where a laser beam from a YAG laser is focused. While an arc power supply is connected between the arc electrode and the welded member, the welded member is irradiated by the YAG laser to produce plasmoid gasses and metal vapors or a plume which is effective to start an arc from the arc electrode. A combined YAG laser/arc welding operation takes place while keeping the plume within and without a keyhole. Welded surface is covered by a hood, and a shielded gas passed through a commutation metal network surrounds the welded focus to prevent an oxidation and keeps the plume maintained. A filler wire is fed to a molten pool.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: March 28, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirofumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Patent number: 7015417
    Abstract: A laser light L is emitted from a laser light source 6 to workpieces 1, 2, to form a laser molten weld pool 3, and immediately thereafter, an arc molten weld pool 4 is formed using an arc welding machine 7; thereby plates 1, 2 are welded. The arc welding machine 7 is provided with a filler wire to form a bead 5 on the plate 1. With the welding process according to the present invention, workpieces can be efficiently and securely welded regardless of shape and material of the workpieces.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: March 21, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Masato Takikawa, Takanori Yahaba, Yasutomo Ichiyama, Toshiyasu Ukena, Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro
  • Patent number: 7009139
    Abstract: A combined YAG laser/arc welding apparatus performs a welding operation with a large depth of fusion and a deep fusion at a high efficiency. The welding apparatus includes an arc electrode which targets a point on a member being welded where a laser beam from a YAG laser is focused. While an arc power supply is connected between the arc electrode and the member being welded, the member being welded is irradiated by the YAG laser to produce plasmoid gasses and metal vapors or a plume which is effective to start an arc from the arc electrode. A combined YAG laser/arc welding operation takes place while keeping the plume within and without a keyhole. Welded surface is covered by a hood, and a shielded gas passed through a commutation metal network surrounds the welded focus to prevent an oxidation and keeps the plume maintained. A filler wire is fed to a molten pool.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: March 7, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirofumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20060035106
    Abstract: An aluminum alloy sheet for high-speed high-temperature blow forming has an aluminum alloy containing 4 to 5% of Mg, 0.35 to 0.5% of Mn and 0.001 to 0.05% of Cr, 0.6% or less of Si+Fe, 0.15% or less of Cu, and the balance being substantially Al. The aluminum alloy sheet has an elongation of 150% or more in a high-temperature tensile test at 400 to 550° C. and at a strain rate of 10?2/second or more, has a cavitation area percentage of 2% or less at the time of 100% tensile deformation, and is free from any abnormally grown grains of 100 microns or more. A formed piece of the aluminum alloy sheet also has a cavitation area percentage of 2% or less when blow-formed at 400 to 550° C. and at a reduction in sheet thickness of 65% or less, and is free from any abnormally grown grains of 100 microns or more.
    Type: Application
    Filed: August 2, 2005
    Publication date: February 16, 2006
    Applicants: Furukawa-Sky Aluminum Corp., Honda Motor Co., Ltd.
    Inventors: Osamu Noguchi, Toshiyasu Ukena, Hitoshi Kazama, Kunihiro Yasunaga, Osamu Yokoyama, Keiichiro Nakao
  • Patent number: 6955785
    Abstract: The present invention relates to an aluminum alloy for rapidly cooled welding. The alloy comprises, by weight, Mg: 0.4 to 7.0%, Cu: 0.05 to 1%, at least one kind of Mn: 0.8 to 2.5%, Cr: 0.35 to 2.0% and Fe: 0.7 to 1.5% and the balance of Al and inevitable impurities.
    Type: Grant
    Filed: September 5, 2003
    Date of Patent: October 18, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Makoto Saga, Yasutomo Ichiyama, Toshiyasu Ukena, Hirobumi Sonoda, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa
  • Publication number: 20050211687
    Abstract: A combined welding method with a filler wire using both a YAG laser and an electric arc, and a combined welding device with a filler wire using both a YAG laser and an electric arc, a welding in which a welding gap margin is broad, height and shape of reinforcement of weld, and penetration depth are preferable, can be effectively performed by the method or the device. The welding is performed by directing a laser focus 8 of a YAG laser 9 on base materials 31 and 32 for welding or the vicinity of the focus 8 by a filler wire 20, connecting a power source 22 for applying a voltage to the filler wire between the filler wire 20 and the base materials for welding, irradiating a YAG laser on the base materials for welding in the connecting condition, whereby an arc is induced to the filler wire by a plume (plasma-activated gas and the metal vapor), and holding the plume generated by YAG laser inside and outside of a keyhole.
    Type: Application
    Filed: April 1, 2003
    Publication date: September 29, 2005
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Patent number: 6841756
    Abstract: A laser welding device for executing stable, highly reliable edge joint welding by laser beam comprises: a laser beam emitting head directed to a layered bonding position on an end surface in an edge of a layered base material; a first set of rollers for being along one plane of the base material; a second set of rollers for being along the other plane opposing the plane; a first member which rotatably supports the rollers and which is coupled with the head; a second member which rotatably supports the rollers and which is coupled with the head; and a pressing means for driving at least one of the first and second members and in a direction in which the gap between the rollers and the rollers is reduced in order to sandwich and press the base material by means of the rollers.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: January 11, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20040232130
    Abstract: A combined YAG laser/arc welding apparatus is disclosed which performs a welding operation with a large depth of fusion and a deep fusion at a high efficiency. The welding apparatus includes an arc electrode which targets a point on a welded member where a laser beam from a YAG laser is focused. While an arc power supply is connected between the arc electrode and the welded member, the welded member is irradiated by the YAG laser to produce plasmoid gasses and metal vapors or a plume which is effective to start an arc from the arc electrode. A combined YAG laser/arc welding operation takes place while keeping the plume within and without a keyhole. Welded surface is covered by a hood, and a shielded gas passed through a commutation metal network surrounds the welded focus to prevent an oxidation and keeps the plume maintained. A filler wire is fed to a molten pool.
    Type: Application
    Filed: June 24, 2004
    Publication date: November 25, 2004
    Applicant: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirofumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Patent number: 6815634
    Abstract: In order to implement lamination welding in which there is little distortion and the bonding strength is high by means of laser beam, a laser welding device comprises: a first laser beam emitting head directed to a layered base material composed of two or more layers in a superimposed direction; a first skirting roller rotatably supported by means of a first supporting member on which the first laser beam emitting head is fixed and provided with a peripheral surface which protrudes more at a base material side than a base material opposing end of the first laser beam emitting head; a second laser beam emitting head directed to the layered base material from the opposite side of the first laser beam emitting head in the superimposed direction; a second skirting roller rotatably supported by means of a second supporting member 14 on which the second laser beam emitting head is fixed and provided with a peripheral surface which protrudes more at a base material side than a base material opposing end of the secon
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: November 9, 2004
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20040104204
    Abstract: A laser welding device for executing stable, highly reliable edge joint welding by laser beam comprises: a laser beam emitting head directed to a layered bonding position on an end surface in an edge of a layered base material; a first set of rollers for being along one plane of the base material; a second set of rollers for being along the other plane opposing the plane; a first member which rotatably supports the rollers and which is coupled with the head; a second member which rotatably supports the rollers and which is coupled with the head; and a pressing means for driving at least one of the first and second members and in a direction in which the gap between the rollers and the rollers is reduced in order to sandwich and press the base material by means of the rollers.
    Type: Application
    Filed: April 14, 2003
    Publication date: June 3, 2004
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20040099642
    Abstract: In order to implement lamination welding in which there is little distortion and the bonding strength is high by means of laser beam, a laser welding device comprises: a first laser beam emitting head directed to a layered base material composed of two or more layers in a superimposed direction; a first skirting roller rotatably supported by means of a first supporting member on which the first laser beam emitting head is fixed and provided with a peripheral surface which protrudes more at a base material side than a base material opposing end of the first laser beam emitting head; a second laser beam emitting head directed to the layered base material from the opposite side of the first laser beam emitting head in the superimposed direction; a second skirting roller rotatably supported by means of a second supporting member 14 on which the second laser beam emitting head is fixed and provided with a peripheral surface which protrudes more at a base material side than a base material opposing end of the secon
    Type: Application
    Filed: April 15, 2003
    Publication date: May 27, 2004
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20040091387
    Abstract: The present invention relates to an aluminum alloy for rapidly cooled welding. The alloy comprises, by weight, Mg: 0.4 to 7.0%, Cu: 0.05 to 1%, at least one kind of Mn: 0.8 to 2.5%, Cr: 0.35 to 2.0% and Fe: 0.7 to 1.5% and the balance of Al and inevitable impurities.
    Type: Application
    Filed: September 5, 2003
    Publication date: May 13, 2004
    Inventors: Makoto Saga, Yasutomo Ichiyama, Toshiyasu Ukena, Hirobumi Sonoda, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa
  • Publication number: 20040084425
    Abstract: This invention provides a new through weld method to carry out welding of a base metal made of aluminum or that of aluminum alloy using high energy beams wherein a shield gas ambience (an inert gas ambience) to cover a welding site in a submerged-scar is formed, even a shield gas ambience (an inert gas ambience) to cover a welding site irradiated by the high energy beams. Since the former shield gas ambience to cover the submerged-scar pushes the keyhole against the gravity and/or the gas pressure force of the latter shield gas supplied to the laser irradiation side, then the forming of hang down of beads and the resultant projection of the welding base metal are prevented.
    Type: Application
    Filed: October 7, 2003
    Publication date: May 6, 2004
    Applicant: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Takanori Yahaba, Masato Takikawa, Hirobumi Sonoda, Junichi Ibukuro, Kenji Okuyama, Toshiyasu Ukena, Yasutomo Ichiyama
  • Patent number: 6710282
    Abstract: A twin spots pulse laser welding apparatus is disclosed which is used for providing a defect-free weld in a butt welding gap. The welding apparatus comprises a YAG laser oscillator 6, a chopper circuit for controlling the value of the lamp current of the oscillator, a chopping controller 12, a control panel 10 and a pulse generator 11 for applying a lamp current base value Wb and a peak value Wp and a pulsating pulse to the controller, and a twin spots laser head 14 for converging a laser beam delivered from the YAG laser oscillator to two foci 20R, 20L which are distributed in x direction with a very small spacing therebetween. YAG laser beam delivered from the YAG laser oscillator 6 is guided through an optical fiber cable 9 to the laser head.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: March 23, 2004
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirofumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20040000539
    Abstract: A laser light L is emitted from a laser light source 6 to works 1, 2, to form a laser molten weld pool 3, and immediately thereafter, an arc molten weld pool 4 is formed using an arc welding machine 7; thereby plates 1, 2 are welded. The arc welding machine 7 is provided with a filler wire to form a bead 5 on the plate 1. With the welding process according to the present invention, works can be efficiently and securely welded regardless of shape and material of the works.
    Type: Application
    Filed: April 28, 2003
    Publication date: January 1, 2004
    Inventors: Masato Takikawa, Takanori Yahaba, Yasutomo Ichiyama, Toshiyasu Ukena, Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro
  • Publication number: 20030136768
    Abstract: A combined YAG laser/arc welding apparatus is disclosed which performs a welding operation with a large depth of fusion and a deep fusion at a high efficiency. The welding apparatus includes an arc electrode which targets a point on a welded member where a laser beam from a YAG laser is focused. While an arc power supply is connected between the arc electrode and the welded member, the welded member is irradiated by the YAG laser to produce plasmoid gasses and metal vapors or a plume which is effective to start an arc from the arc electrode. A combined YAG laser/arc welding operation takes place while keeping the plume within and without a keyhole. Welded surface is covered by a hood, and a shielded gas passed through a commutation metal network surrounds the welded focus to prevent an oxidation and keeps the plume maintained. A filler wire is fed to a molten pool.
    Type: Application
    Filed: December 13, 2002
    Publication date: July 24, 2003
    Inventors: Hirofumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20030121895
    Abstract: A twin spots pulse laser welding apparatus is disclosed which is used for providing a defect-free weld in a butt welding gap. The welding apparatus comprises a YAG laser oscillator 6, a chopper circuit for controlling the value of the lamp current of the oscillator, a chopping controller 12, a control panel 10 and a pulse generator 11 for applying a lamp current base value Wb and a peak value Wp and a pulsating pulse to the controller, and a twin spots laser head 14 for converging a laser beam delivered from the YAG laser oscillator to two foci 20R, 20L which are distributed in x direction with a very small spacing therebetween. YAG laser beam delivered from the YAG laser oscillator 6 is guided through an optical fiber cable 9 to the laser head.
    Type: Application
    Filed: December 12, 2002
    Publication date: July 3, 2003
    Inventors: Hirofumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena