Patents by Inventor Toshiyuki Ishizaki

Toshiyuki Ishizaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11077407
    Abstract: The porous hollow-fiber membrane of the present invention comprises a fluororesin polymer, and has columnar structures oriented in the longitudinal direction thereof. In the porous hollow-fiber membrane, molecular chains of the fluororesin polymer have been oriented in the longitudinal direction of the porous hollow-fiber membrane and have an average value ? of Raman orientation parameter of 1.5-4.0.
    Type: Grant
    Filed: May 30, 2017
    Date of Patent: August 3, 2021
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kenta Iwai, Masayuki Hanakawa, Tamotsu Kitade, Masahiro Kimura, Toshiyuki Ishizaki
  • Patent number: 11058996
    Abstract: An object of the present invention is to provide a porous hollow-fiber membrane satisfying both high strength and high pure-water permeation performance and at the same time, having high bending resistance. The present invention relates to a porous hollow-fiber membrane including a fluororesin-based polymer, in which the porous hollow-fiber membrane has a columnar texture oriented in a longitudinal direction of the porous hollow-fiber membrane and when a photograph of a cross-section parallel to the longitudinal direction of the porous hollow-fiber membrane is binarized into a structure portion and a void portion, the following 1) and 2) are satisfied: 1) a proportion of an area of the void portion is from 20 to 50%, and 2) a value obtained by dividing a total of peripheral lengths of the void portions by a total of areas of the void portions is 2.0 ?m?1 or less.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: July 13, 2021
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Takaaki Yasuda, Masayuki Hanakawa, Kenta Iwai, Toshiyuki Ishizaki
  • Publication number: 20200246756
    Abstract: The porous hollow-fiber membrane of the present invention comprises a fluororesin polymer, and has columnar structures oriented in the longitudinal direction thereof. In the porous hollow-fiber membrane, molecular chains of the fluororesin polymer have been oriented in the longitudinal direction of the porous hollow-fiber membrane and have an average value ? of Raman orientation parameter of 1.5-4.0.
    Type: Application
    Filed: May 30, 2017
    Publication date: August 6, 2020
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kenta IWAI, Masayuki HANAKAWA, Tamotsu KITADE, Masahiro KIMURA, Toshiyuki ISHIZAKI
  • Patent number: 10702834
    Abstract: An object of the present invention is to provide a separation membrane having high mechanical strength and being less likely to cause clogging and capable of continuously maintaining high water permeation performance. The present invention relates to a separation membrane characterized in that the average diameter D1 of a spherical structure in a region within 10 ?m from a first surface in a separation membrane having a spherical structure layer formed of a thermoplastic resin and the average diameter D2 of a spherical structure in a region of 10 ?m to 20 ?m from a second surface satisfy the relational expression of D1>D2 and the average diameter D1 and the average diameter D3 of a spherical structure in a third region satisfy the relational expression of 1.10<D1/D3<4.00.
    Type: Grant
    Filed: July 7, 2015
    Date of Patent: July 7, 2020
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Kenta Iwai, Toshiyuki Ishizaki, Tamotsu Kitade, Kenji Komori, Masayuki Hanakawa
  • Patent number: 10456753
    Abstract: The present invention provides a porous hollow fiber membrane that has both high strength and high pure water permeability, and that exhibits excellent thermal deformation resistance. The present invention is related to a porous hollow fiber membrane containing a fluororesin-based polymer, and a manufacturing method of the membrane comprises a drawing step and a relaxing step. The porous hollow fiber membrane is characterized in that: the molecular chain of the polymer is oriented in the longitudinal direction of the hollow fiber membrane; and at the same time internal distortion of oriented non-crystalline chains, which is disadvantageous in terms of entropy, is alleviated.
    Type: Grant
    Filed: June 24, 2016
    Date of Patent: October 29, 2019
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Takaaki Yasuda, Masayuki Hanakawa, Kenta Iwai, Toshiyuki Ishizaki, Tamotsu Kitade, Masahiro Kimura
  • Publication number: 20190070565
    Abstract: An object of the present invention is to provide a porous hollow-fiber membrane satisfying both high strength and high pure-water permeation performance and at the same time, having high bending resistance. The present invention relates to a porous hollow-fiber membrane including a fluororesin-based polymer, in which the porous hollow-fiber membrane has a columnar texture oriented in a longitudinal direction of the porous hollow-fiber membrane and when a photograph of a cross-section parallel to the longitudinal direction of the porous hollow-fiber membrane is binarized into a structure portion and a void portion, the following 1) and 2) are satisfied: 1) a proportion of an area of the void portion is from 20 to 50%, and 2) a value obtained by dividing a total of peripheral lengths of the void portions by a total of areas of the void portions is 2.0 ?m?1 or less.
    Type: Application
    Filed: February 24, 2017
    Publication date: March 7, 2019
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Takaaki YASUDA, Masayuki HANAKAWA, Kenta IWAI, Toshiyuki ISHIZAKI
  • Publication number: 20180369757
    Abstract: The present invention provides a porous hollow fiber membrane that has both high strength and high pure water permeability, and that exhibits excellent thermal deformation resistance. The present invention is related to a porous hollow fiber membrane containing a fluororesin-based polymer, and a manufacturing method of the membrane comprises a drawing step and a relaxing step. The porous hollow fiber membrane is characterized in that: the molecular chain of the polymer is oriented in the longitudinal direction of the hollow fiber membrane; and at the same time internal distortion of oriented non-crystalline chains, which is disadvantageous in terms of entropy, is alleviated.
    Type: Application
    Filed: June 24, 2016
    Publication date: December 27, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Takaaki YASUDA, Masayuki HANAKAWA, Kenta IWAI, Toshiyuki ISHIZAKI, Tamotsu KITADE, Masahiro KIMURA
  • Publication number: 20180057974
    Abstract: An object of the present invention is to provide a stretching method for producing a membrane of narrowed hollow fibers while suppressing hollow fiber crushing (flattening), using a simple stretching process. The present invention relates to a method for manufacturing a hollow fiber membrane that performs narrowing of diameter of a hollow fiber by stretching, that is, includes a step of narrowing diameter of a hollow fiber by stretching the hollow fiber that has been subjected to a spinning step, using rolls each of which is formed with a groove.
    Type: Application
    Filed: March 31, 2016
    Publication date: March 1, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kenta IWAI, Toshiyuki ISHIZAKI
  • Patent number: 9901883
    Abstract: An object of the present invention is to provide a porous hollow-fiber membrane having high strength while maintaining high pure-water permeation performance. A porous hollow-fiber membrane of the present invention is a porous hollow-fiber membrane including a fluororesin-based polymer, in which the porous hollow-fiber membrane has a columnar texture oriented in a longitudinal direction of the porous hollow-fiber membrane, and a molecular chain of the fluororesin-based polymer is oriented in the longitudinal direction of the porous hollow-fiber membrane.
    Type: Grant
    Filed: December 25, 2015
    Date of Patent: February 27, 2018
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masayuki Hanakawa, Kenta Iwai, Toshiyuki Ishizaki, Tamotsu Kitade, Masahiro Kimura
  • Publication number: 20170348649
    Abstract: An object of the present invention is to provide a porous hollow-fiber membrane having high strength while maintaining high pure-water permeation performance. A porous hollow-fiber membrane of the present invention is a porous hollow-fiber membrane including a fluororesin-based polymer, in which the porous hollow-fiber membrane has a columnar texture oriented in a longitudinal direction of the porous hollow-fiber membrane, and a molecular chain of the fluororesin-based polymer is oriented in the longitudinal direction of the porous hollow-fiber membrane.
    Type: Application
    Filed: December 25, 2015
    Publication date: December 7, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masayuki HANAKAWA, Kenta IWAI, Toshiyuki ISHIZAKI, Tamotsu KITADE, Masahiro KIMURA
  • Publication number: 20170157572
    Abstract: An object of the present invention is to provide a separation membrane having high mechanical strength and being less likely to cause clogging and capable of continuously maintaining high water permeation performance. The present invention relates to a separation membrane characterized in that the average diameter D1 of a spherical structure in a region within 10 ?m from a first surface in a separation membrane having a spherical structure layer formed of a thermoplastic resin and the average diameter D2 of a spherical structure in a region of 10 ?m to 20 ?m from a second surface satisfy the relational expression of D1>D2 and the average diameter D1 and the average diameter D3 of a spherical structure in a third region satisfy the relational expression of 1.10<D1/D3<4.00.
    Type: Application
    Filed: July 7, 2015
    Publication date: June 8, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kenta IWAI, Toshiyuki ISHIZAKI, Tamotsu KITADE, Kenji KOMORI, Masayuki HANAKAWA
  • Patent number: 9174174
    Abstract: A separation membrane including a separation-functional layer is provided, wherein the separation-functional layer contains a polyvinylidene fluoride-type resin having a melt viscosity of 3,300 Pa·s or more, and also the separation-functional layer has a three-dimensional network structure. A separation membrane is provided having high virus removal performance, high pure water permeability, and high physical durability and high chemical strength, which can also be used in the field of water treatment.
    Type: Grant
    Filed: September 18, 2009
    Date of Patent: November 3, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Kenji Komori, Toshiyuki Ishizaki, Kenta Iwai, Xunyao Fu, Shinichi Minegishi, Nao Minaki
  • Publication number: 20110226689
    Abstract: A separation membrane including a separation-functional layer is provided, wherein the separation-functional layer contains a polyvinylidene fluoride-type resin having a melt viscosity of 3,300 Pa·s or more, and also the separation-functional layer has a three-dimensional network structure. A separation membrane is provided having high virus removal performance, high pure water permeability, and high physical durability and high chemical strength, which can also be used in the field of water treatment.
    Type: Application
    Filed: September 18, 2009
    Publication date: September 22, 2011
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kenji Komori, Toshiyuki Ishizaki, Kenta Iwai, Xunyao Fu, Shinichi Minegishi, Nao Minaki
  • Patent number: 7851024
    Abstract: A method for manufacturing a porous membrane including a three-dimensional network structure and a spherical structure is provided. The method includes forming a porous membrane having a spherical structure, applying a resin solution onto at least one surface of the porous membrane having the spherical structure, followed by immersing the membrane in a solidification liquid, thereby forming the three-dimensional network structure on at least one surface of a porous membrane having the spherical structure.
    Type: Grant
    Filed: December 11, 2006
    Date of Patent: December 14, 2010
    Assignee: Toray Industries, Inc.
    Inventors: Hirofumi Morikawa, Shin-Ichi Minegishi, Shuji Furuno, Toshiyuki Ishizaki, Masahiro Henmi
  • Patent number: 7504034
    Abstract: A method of producing a hollow fiber membrane includes discharging a polyvinylidene fluoride solution comprising a polyvinylidene fluoride resin and a poor solvent at a temperature above a phase separation temperature into a cooling bath at a temperature below the phase separation temperature to coagulate the polyvinylidene fluoride resin. The hollow fiber membrane comprises a polyvinylidene fluoride resin having spherical structures that have an average diameter in the range of 0.3 to 30 ?m.
    Type: Grant
    Filed: October 17, 2006
    Date of Patent: March 17, 2009
    Assignee: Toray Industries, Inc.
    Inventors: Shin-Ichi Minegishi, Masahiro Henmi, Toshiyuki Ishizaki, Koichi Dan
  • Publication number: 20070090051
    Abstract: A method of producing a hollow fiber membrane includes discharging a polyvinylidene fluoride solution comprising a polyvinylidene fluoride resin and a poor solvent at a temperature above a phase separation temperature into a cooling bath at a temperature below the phase separation temperature to coagulate the polyvinylidene fluoride resin. The hollow fiber membrane comprises a polyvinylidene fluoride resin having spherical structures that have an average diameter in the range of 0.3 to 30 ?m.
    Type: Application
    Filed: October 17, 2006
    Publication date: April 26, 2007
    Applicant: Toray Industries, Inc.
    Inventors: Shin-ichi Minegishi, Masahiro Henmi, Toshiyuki Ishizaki, Koichi Dan
  • Publication number: 20070084794
    Abstract: The object of the present invention is to provide a porous membrane having a high strength and excellent water permeability and rejection properties. The porous membrane of the present invention has both a three-dimensional network structure and a spherical structure. The porous membrane of the present invention is suitably used for water treatment membranes, battery separators, charged membranes, fuel cells, blood purification membranes, and the like.
    Type: Application
    Filed: December 11, 2006
    Publication date: April 19, 2007
    Applicant: Toray Industries, Inc.
    Inventors: Hirofumi Morikawa, Shin-ichi Minegishi, Shuji Furuno, Toshiyuki Ishizaki, Masahiro Henmi
  • Patent number: 7182870
    Abstract: A method of producing a hollow fiber membrane includes discharging a polyvinylidene fluoride solution comprising a polyvinylidene fluoride resin and a poor solvent at a temperature above a phase separation temperature into a cooling bath at a temperature below the phase separation temperature to coagulate the polyvinylidene fluoride resin. The hollow fiber membrane comprises a polyvinylidene fluoride resin having spherical structures that have an average diameter in the range of 0.3 to 30 ?m.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: February 27, 2007
    Assignee: Toray Industries, Inc.
    Inventors: Shin-ichi Minegishi, Masahiro Henmi, Toshiyuki Ishizaki, Koichi Dan
  • Publication number: 20050258101
    Abstract: A method of producing a hollow fiber membrane includes discharging a polyvinylidene fluoride solution comprising a polyvinylidene fluoride resin and a poor solvent at a temperature above a phase separation temperature into a cooling bath at a temperature below the phase separation temperature to coagulate the polyvinylidene fluoride resin. The hollow fiber membrane comprises a polyvinylidene fluoride resin having spherical structures that have an average diameter in the range of 0.3 to 30 ?m.
    Type: Application
    Filed: June 20, 2005
    Publication date: November 24, 2005
    Applicant: Toray Industries, Inc.
    Inventors: Shin-ichi Minegishi, Masahiro Henmi, Toshiyuki Ishizaki, Koichi Dan
  • Publication number: 20030094409
    Abstract: A method of producing a hollow fiber membrane includes discharging a polyvinylidene fluoride solution comprising a polyvinylidene fluoride resin and a poor solvent at a temperature above a phase separation temperature into a cooling bath at a temperature below the phase separation temperature to coagulate the polyvinylidene fluoride resin. The hollow fiber membrane comprises a polyvinylidene fluoride resin having spherical structures that have an average diameter in the range of 0.3 to 30 &mgr;m.
    Type: Application
    Filed: September 27, 2002
    Publication date: May 22, 2003
    Applicant: Toray Industries, Inc.
    Inventors: Shin-ichi Minegishi, Masahiro Henmi, Toshiyuki Ishizaki, Koichi Dan