Patents by Inventor Toshiyuki Nohma

Toshiyuki Nohma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8480763
    Abstract: A sealed battery includes a sealing plate 13 sealing a mouth of an outer can, an external terminal 16 attached to the sealing plate 13 and having a connecting terminal 23, and a current interruption mechanism 18 interrupting current in response to pressure increase in the outer can that is installed in a conductive pathway electrically connecting the connecting terminal 23 and an electrode assembly. In the connecting terminal 23, a through-hole 23b continuing to the space on the current interruption mechanism 18 at the side corresponding to the outside of the battery is formed. The through-hole 23b is sealed with a terminal stopper 30 made of an elastic member so as to form a closed space between the terminal stopper 30 and current interruption mechanism 18. An electrolyte or washing solution hardly enters the current interruption mechanism during the manufacture can be provided.
    Type: Grant
    Filed: October 8, 2012
    Date of Patent: July 9, 2013
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Kenji Nansaka, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 8460811
    Abstract: In a prismatic sealed secondary battery according to an embodiment of the present invention, at least one of positive electrode substrate exposed portions and negative electrode substrate exposed portions of an electrode assembly is split into two groups, and therebetween are disposed intermediate members that are made of a resin material and hold one or more connecting conductive members. The two split substrate exposed portions are electrically connected to collector members and to at least one of the connecting conductive members by resistance-welding. Voids are formed in resin material portions of the intermediate members that are located around the resistance-welded portions of the connecting conductive members. Therefore, lowered resistance between the substrate exposed portions and the collector members and stabilized quality of the welds are realized and the manufacturing yield of the prismatic sealed secondary battery is improved.
    Type: Grant
    Filed: August 26, 2011
    Date of Patent: June 11, 2013
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Takayuki Hattori, Takenori Kimura, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 8440348
    Abstract: The external terminal 19 has sword-guard portion 191 provided with a terminal portion 193 formed at one end thereof and a cylindrical crimping member 192 formed at another end thereof, the cylindrical crimping member 192 being inserted through openings each formed at a first insulating member 211, the opening-sealing plate 13, a second insulating member 212 and the collector 181, and being crimped in a diameter-enlarging direction, so that the sword-guard portion 191 of the external terminal 19, the opening-sealing plate 13 and the collector 181 are mechanically-fixed and a thin-walled portion made thinner than other portions formed in a tip portion of the cylindrical crimping member 192 is adhered to the collector, and the thin-walled portion 194 and the collector being welded with a high energy beam.
    Type: Grant
    Filed: June 28, 2012
    Date of Patent: May 14, 2013
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yasuhiro Yamauchi, Kenji Nansaka, Toshiyuki Nohma
  • Patent number: 8399122
    Abstract: A sealed battery including an electrode assembly 11 having multiple positive electrode substrates exposed at one end and negative electrode substrates exposed at the other end; and collectors 18 and collector receiving parts 19 that are resistance-welded on both sides of the multiple positive or the multiple negative electrode substrates or both, a through-hole 30 being formed in at least one of the collectors 18 and the collector receiving parts 19, and the resistance welding being performed at the rim of the through-hole 30. With such sealed battery, the spattered particles 26 generated during the resistance welding are captured in the through-hole 30, and will rarely enter the interior of the electrode assembly 11 or splash out to the exterior.
    Type: Grant
    Filed: September 28, 2009
    Date of Patent: March 19, 2013
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yasutomo Taniguchi, Takashi Kondou, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Publication number: 20130052500
    Abstract: A prismatic secondary battery includes a wound electrode assembly, a bottomed prismatic hollow outer body having a mouth and storing the wound electrode assembly, and a sealing plate including a gas release valve and sealing up the mouth. The wound electrode assembly is disposed in the outer body so that the winding axis direction of the wound electrode assembly is parallel to the bottom face of the outer body. A high-melting-point material having a higher melting point than the melting point of a material, constituting the outer body is disposed between both ends of the wound electrode assembly in the winding axis direction and a lateral face of the outer body facing the end of the wound electrode assembly in the winding axis direction.
    Type: Application
    Filed: August 29, 2012
    Publication date: February 28, 2013
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Taiki Nonaka, Toyoki Fujihara, Toshiyuki Nohma
  • Publication number: 20120315526
    Abstract: A sealed battery including: an electrode assembly 11 having multiple positive electrode substrates exposed at one end and negative electrode substrates exposed at the other end; and collectors 181 and collector receiving parts 183 that are resistance-welded on both sides of the multiple positive or the multiple negative electrode substrates or both, grooves 23 being formed around the resistance-welded portion of at least one of the collector 181 and the collector receiving part 183. Due to the spattered particles 26 generated during the resistance-welding being captured within the grooves 23, few particles burst into the inside of the electrode assembly 11 or into the outside.
    Type: Application
    Filed: August 21, 2012
    Publication date: December 13, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Yasutomo Taniguchi, Kenji Nansaka, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 8304109
    Abstract: The sealed battery includes a sealing plate 13 sealing a mouth of an outer can, an external terminal 16 attached to the sealing plate 13 and having a connecting terminal 23, and a current interruption mechanism 18interrupting current in response to pressure increase in the outer can that is installed in a conductive pathway electrically connecting the connecting terminal 23 and an electrode assembly. In the connecting terminal 23, a through-hole 23b continuing to the space on the current interruption mechanism 18 at the side corresponding to the outside of the battery is formed. The through-hole 23b is sealed with a terminal stopper 30 made of an elastic member so as to form a closed space between the terminal stopper 30 and current interruption mechanism 18. An electrolyte or washing solution hardly enters the current interruption mechanism during the manufacture can be provided.
    Type: Grant
    Filed: February 24, 2010
    Date of Patent: November 6, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Kenji Nansaka, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Publication number: 20120270098
    Abstract: The external terminal 19 has sword-guard portion 191 provided with a terminal portion 193 formed at one end thereof and a cylindrical crimping member 192 formed at another end thereof, the cylindrical crimping member 192 being inserted through openings each formed at a first insulating member 211, the opening-sealing plate 13, a second insulating member 212 and the collector 181, and being crimped in a diameter-enlarging direction, so that the sword-guard portion 191 of the external terminal 19, the opening-sealing plate 13 and the collector 181 are mechanically-fixed and a thin-walled portion made thinner than other portions formed in a tip portion of the cylindrical crimping member 192 is adhered to the collector, and the thin-walled portion 194 and the collector being welded with a high energy beam.
    Type: Application
    Filed: June 28, 2012
    Publication date: October 25, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Yasuhiro Yamauchi, Kenji Nansaka, Toshiyuki Nohma
  • Publication number: 20120270085
    Abstract: By combining crimping fixing and laser welding, a collector attached to a substrate of an electrode assembly is fixed to a terminal. A negative electrode terminal 19A has a terminal portion formed on one side of a flange portion, and a cylindrical crimping member 19b on the other side. The cylindrical crimping member 19b is inserted through openings formed in a first insulating member, a sealing plate, a second insulating member, and a negative electrode collector 18a. The cylindrical crimping member 19b is crimped in a diameter-increasing direction, and is mechanically fixed in a countersunk hole 18c of the negative electrode collector 18a. A peripheral portion of a thin-walled portion 19d having a thickness smaller than those of other portions formed at the tip end portion of the cylindrical crimping member 19b is thoroughly adhered and welded by a high energy beam to the edge of the countersunk hole 18c.
    Type: Application
    Filed: July 6, 2012
    Publication date: October 25, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Yasutomo Taniguchi, Yusuke Itoh, Takumi Mishiro, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 8293396
    Abstract: The non-aqueous electrolyte secondary cell comprises a positive electrode having a positive electrode active material composed of a lithium transition metal composite oxide, a negative electrode having a negative electrode active material composed of carbon material, a non-aqueous electrolyte solution, and an outer body in which the positive electrode, the negative electrode and the non-aqueous electrolyte solution are housed; the mass of the non-aqueous electrolyte solution per cell capacity of the non-aqueous electrolyte secondary cell is 10.0 to 12.0 g/Ah; and the volume of the non-aqueous electrolyte solution per void volume in the outer body is 70 to 85%.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: October 23, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Keisuke Minami, Toyoki Fujihara, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 8257861
    Abstract: A sealed battery including: an electrode assembly 11 having multiple positive electrode substrates exposed at one end and negative electrode substrates exposed at the other end; and collectors 181 and collector receiving parts 183 that are resistance-welded on both sides of the multiple positive or the multiple negative electrode substrates or both, grooves 23 being formed around the resistance-welded portion of at least one of the collector 181 and the collector receiving part 183. Due to the spattered particles 26 generated during the resistance-welding being captured within the grooves 23, few particles burst into the inside of the electrode assembly 11 or into the outside.
    Type: Grant
    Filed: September 25, 2008
    Date of Patent: September 4, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yasutomo Taniguchi, Kenji Nansaka, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 8241786
    Abstract: By combining crimping fixing and laser welding, a collector attached to a substrate of an electrode assembly is fixed to a terminal. A negative electrode terminal 19A has a terminal portion formed on one side of a flange portion, and a cylindrical crimping member 19b on the other side. The cylindrical crimping member 19b is inserted through openings formed in a first insulating member, a sealing plate, a second insulating member, and a negative electrode collector 18a. The cylindrical crimping member 19b is crimped in a diameter-increasing direction, and is mechanically fixed in a countersunk hole 18c of the negative electrode collector 18a. A peripheral portion of a thin-walled portion 19d having a thickness smaller than those of other portions formed at the tip end portion of the cylindrical crimping member 19b is thoroughly adhered and welded by a high energy beam to the edge of the countersunk hole 18c.
    Type: Grant
    Filed: September 9, 2010
    Date of Patent: August 14, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yasutomo Taniguchi, Yusuke Itoh, Takumi Mishiro, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: 8232002
    Abstract: The external terminal 19 has sword-guard portion 191 provided with a terminal portion 193 formed at one end thereof and a cylindrical crimping member 192 formed at another end thereof, the cylindrical crimping member 192 being inserted through openings each formed at a first insulating member 211, the opening-sealing plate 13, a second insulating member 212 and the collector 181, and being crimped in a diameter-enlarging direction, so that the sword-guard portion 191 of the external terminal 19, the opening-sealing plate 13 and the collector 181 are mechanically-fixed and a thin-walled portion made thinner than other portions formed in a tip portion of the cylindrical crimping member 192 is adhered to the collector, and the thin-walled portion 194 and the collector being welded with a high energy beam.
    Type: Grant
    Filed: September 25, 2008
    Date of Patent: July 31, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yasuhiro Yamauchi, Kenji Nansaka, Toshiyuki Nohma
  • Publication number: 20120107652
    Abstract: A nonaqueous secondary battery includes a current cutoff mechanism that cuts off a current in a short period of time in response to a rise in pressure inside a battery outer body in at least one of a conductive path through which a current is taken out from a positive electrode plate to outside of the battery and a conductive path through which a current is taken out from a negative electrode plate to outside of the battery. At least one type selected from an oligomer containing a cyclohexyl group and a phenyl group, a modified product of the oligomer containing a cyclohexyl group and a phenyl group, a polymer containing a cyclohexyl group and a phenyl group, and a modified product of the polymer containing a cyclohexyl group and a phenyl group is present on the surface of the positive electrode plate.
    Type: Application
    Filed: October 24, 2011
    Publication date: May 3, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Masahiro Iyori, Hirofusa Tanaka, Naoki Terada, Seiji Omura, Yasuhiro Yamauchi, Toshiyuki Nohma, Masahide Miyake, Yasuyuki Kusumoto, Shigeki Matsuta, Toyoki Fujihara, Takeshi Yoshida
  • Publication number: 20120052354
    Abstract: In a prismatic sealed secondary battery according to an embodiment of the present invention, at least one of positive electrode substrate exposed portions and negative electrode substrate exposed portions of an electrode assembly is split into two groups, and therebetween are disposed intermediate members that are made of a resin material and hold one or more connecting conductive members. The two split substrate exposed portions are electrically connected to collector members and to at least one of the connecting conductive members by resistance-welding. Voids are formed in resin material portions of the intermediate members that are located around the resistance-welded portions of the connecting conductive members. Therefore, lowered resistance between the substrate exposed portions and the collector members and stabilized quality of the welds are realized and the manufacturing yield of the prismatic sealed secondary battery is improved.
    Type: Application
    Filed: August 26, 2011
    Publication date: March 1, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Takayuki HATTORI, Takenori KIMURA, Yasuhiro YAMAUCHI, Toshiyuki NOHMA
  • Patent number: 8110309
    Abstract: The invention provides a secondary battery having positive electrode plates 14 and negative electrode plates, with insulating tapes 22A, 22B affixed to the cut end portions 14d, including an active material layer 14b portion thereof, of either the positive electrode plates 14 or the negative electrode plates, or both. These electrode plates are stacked or rolled alternately, with separators 23 interposed, into an electrode group that is sealed, together with electrolyte, inside a battery case. The insulating tapes 22A, 22B have an adhesive application area L2 and a nonadhesive application area L1, and are affixed in such a manner that the nonadhesive application area L1 is positioned centrally on the active material layer 14b of the electrode plate 14, and moreover so that part of the adhesive application area L2 is positioned on the active material layer 14b at the cut end portion 14d.
    Type: Grant
    Filed: March 5, 2009
    Date of Patent: February 7, 2012
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yasutomo Taniguchi, Yoshiyuki Furukouji, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Publication number: 20120028088
    Abstract: The positive electrode substrate exposed portions or the negative electrode substrate exposed portions, or both, of an electrode assembly is split into two groups, and therebetween is disposed an intermediate member made of a resin material and holding one or more connecting conductive members. Collector members for the substrate exposed portions split into two groups is electrically joined by a resistance welding method to the substrate exposed portions split into two groups, together with the connecting conductive member(s) of the intermediate member. The resin material portion of the intermediate member protrudes, in the extension direction of the substrate exposed portions split into two groups, beyond the ends of the substrate exposed portions split into two groups and the ends of the collector member to a prismatic outer can. This structure enables enhanced resistance between the substrate exposed portions and the collector member and curbs variation in the welding strength.
    Type: Application
    Filed: July 27, 2011
    Publication date: February 2, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Takayuki Hattori, Takenori Kimura, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Publication number: 20120015225
    Abstract: A prismatic sealed secondary battery according to an embodiment of the present invention includes an electrode assembly having stacked or wound positive and negative electrode substrate exposed portions and a pair of collector members electrically joined to the respective electrode substrate exposed portions. At least one of the electrode substrate exposed portions is split into two groups, and therebetween is disposed an intermediate member made of resin material and holding a plurality of connective conducting members. The collector member for the substrate exposed portions split into two groups is disposed on at least one of the outermost faces of the substrate exposed portions, and is electrically joined by a resistance welding method to the substrate exposed portions, together with the connecting conductive members of the intermediate member. This configuration lowers resistance of the electrode substrate exposed portions and the collector members and curbs variation in the welding strength.
    Type: Application
    Filed: July 13, 2011
    Publication date: January 19, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Takayuki Hattori, Takenori Kimura, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Publication number: 20120015238
    Abstract: There is provided a non-aqueous electrolyte secondary cell that exhibits excellent cycle characteristics over a wide temperature range from low to high temperature. This object can be realized by adopting the following configuration. The non-aqueous electrolyte secondary cell comprises a positive electrode having a positive electrode active material composed of a lithium transition metal composite oxide, a negative electrode having a negative electrode active material composed of carbon material, a non-aqueous electrolyte solution, and an outer body in which the positive electrode, the negative electrode and the non-aqueous electrolyte solution are housed; the mass of the non-aqueous electrolyte solution per cell capacity of the non-aqueous electrolyte secondary cell is 10.0 to 12.0 g/Ah; and the volume of the non-aqueous electrolyte solution per void volume in the outer body is 70 to 85%.
    Type: Application
    Filed: July 13, 2011
    Publication date: January 19, 2012
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Keisuke Minami, Toyoki Fujihara, Yasuhiro Yamauchi, Toshiyuki Nohma
  • Patent number: D652382
    Type: Grant
    Filed: May 25, 2011
    Date of Patent: January 17, 2012
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Yasuhiro Yamauchi, Toshiyuki Nohma