Patents by Inventor Toshiyuki Saburi

Toshiyuki Saburi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230387767
    Abstract: A rotor manufacturing method for manufacturing a rotor of a rotary electric machine by disposing magnets in hole portions of a rotor core formed of stacked steel sheets, and injecting and curing a thermosetting resin to fix the magnets to the rotor core includes a temperature increasing step for increasing a temperature of the rotor core to a curing start temperature or higher, a resin injection step for causing a resin injection apparatus to inject the liquid resin at a melting start temperature or higher into the hole portions of the rotor core at the curing start temperature or higher, and a magnet fixing step for curing the resin by keeping the rotor core at the curing start temperature or higher.
    Type: Application
    Filed: October 30, 2020
    Publication date: November 30, 2023
    Applicant: AISIN CORPORATION
    Inventors: Motoki KORI, Tomoi KOJIMA, Toshiyuki SABURI, Yohei OYA
  • Publication number: 20230378858
    Abstract: A resin injection apparatus configured to manufacture a rotor of a rotary electric machine includes a resin injector having an ejection port for ejecting a resin, and a runner having a charging port connectable to the ejection port, and a plurality of ejection ports communicating with the charging port and disposed at positions associated with hole portions of a rotor core where magnets are disposed.
    Type: Application
    Filed: October 30, 2020
    Publication date: November 23, 2023
    Applicant: AISIN CORPORATION
    Inventors: Toshiyuki SABURI, Yohei OYA, Motoki KORI, Naotaka HAYASHI
  • Publication number: 20230369952
    Abstract: A rotor manufacturing method includes: a jig attachment step of attaching a holding jig to a rotor core, the holding jig being a member that holds the rotor core by sandwiching the rotor core in a stacking direction of laminated steel sheets and pressing the rotor core; a rotor hub insertion step of inserting a rotor hub into an inner peripheral surface of the rotor core with the rotor core and the holding jig heated to a temperature equal to or higher than an insertable temperature at which the rotor hub can be inserted into the inner peripheral surface of the rotor core; and a cooling step of cooling the rotor core to fix the rotor core and the rotor hub together. The rotor hub insertion step is performed with the holding jig kept attached to the rotor core.
    Type: Application
    Filed: December 25, 2020
    Publication date: November 16, 2023
    Applicant: AISIN CORPORATION
    Inventors: Satoru WAKUTA, Yasunari FURUTA, Toshiyuki SABURI
  • Publication number: 20230318415
    Abstract: This method for manufacturing a rotor core includes an injection step of injecting a molten resin material into a magnet housing portion of a laminated core heated to a third temperature by a preheating step. The injection step is a step of injecting the resin material into the magnet housing portion while releasing to the outside of the magnet housing portion a volatile organic compound volatilized by heating the resin material by bringing the resin material into contact with the laminated core heated to the third temperature.
    Type: Application
    Filed: March 23, 2021
    Publication date: October 5, 2023
    Applicants: AISIN CORPORATION, TOYOBO MC Corporation
    Inventors: Toshiyuki SABURI, Naotaka HAYASHI, Masahito TANIGAWA, Daiki FUNAOKA, Tomohito OYAMA, Yuichi OZAWA, Ryo UETA, Yusaku SAKURABA
  • Publication number: 20230086148
    Abstract: A rotor core includes a thermosetting resin material disposed in a magnet housing portion to fix a permanent magnet in the magnet housing portion. The resin material has a coefficient of linear expansion that is equal to or less than the coefficient of linear expansion of electromagnetic steel sheets.
    Type: Application
    Filed: March 23, 2021
    Publication date: March 23, 2023
    Applicants: AISIN CORPORATION, TOYOBO CO., LTD.
    Inventors: Yasunari FURUTA, Toshiyuki SABURI, Masahito TANIGAWA, Daiki FUNAOKA, Tomohito OYAMA, Yuichi OZAWA, Ryo UETA, Yusaku SAKURABA
  • Publication number: 20230082542
    Abstract: An object of the present invention is to provide a crystalline radically polymerizable composition for fixing a magnet of a rotating electric machine rotor core, which is excellent in handleability around room temperature, excellent in fluidity from the injection step to the curing step, and excellent in strength of the cured product. A crystalline radical polymerizable composition for fixing a magnet of a rotating electric machine rotor core of the present invention is characterized by fixing the magnet inserted in a magnet accommodating portion provided in a rotor core of a rotating electric machine formed of a laminated steel sheet and the laminated steel sheet, wherein the crystalline radical polymerizable composition contains at least a crystalline radical polymerizable compound A, an inorganic filler B, a silane coupling agent C, and a radical polymerization initiator D, wherein the crystalline radical polymerizable compound A is solid at 23° C.
    Type: Application
    Filed: March 29, 2021
    Publication date: March 16, 2023
    Applicants: Japan U-Pica Company, Ltd., AISIN CORPORATION, TOYOBO CO., LTD.
    Inventors: Tomohito OYAMA, Yuichi OZAWA, Ryo UETA, Yusaku SAKURABA, Motoki KORI, Toshiyuki SABURI, Masahito TANIGAWA, Daiki FUNAOKA
  • Patent number: 9127720
    Abstract: A fluctuation absorbing apparatus includes a first plate secured to a flywheel, a second plate disposed at a distance from the first plate, a third plate slidably sandwiched between the first plate and the second plate, and a resilient section that is supported by, fixed to or integrated with the first plate or the second plate and biases the second plate toward the first plate.
    Type: Grant
    Filed: September 21, 2010
    Date of Patent: September 8, 2015
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Tomohiro Saeki, Satoshi Nakagaito, Makoto Takeuchi, Yoshitaka Inoshita, Masahiko Sato, Toshiyuki Saburi, Yusaku Nishio, Tsutomu Sekine, Yuki Ishikawa
  • Patent number: 8465372
    Abstract: The torque fluctuation absorber includes a flywheel fixed on a first rotating shaft by a fixation member, a damper unit connected with a second rotating shaft and absorbs fluctuation of torque occurred between the first rotating shaft and the second rotating shaft by elastic force, and a limiter unit provided on a power transmission path between the flywheel and the damper unit and inducing a slide when the fluctuation of the torque exceeded a predetermined value. A predetermined member rotates with the first rotating shaft on a power transmission path between the first rotating shaft and the limiter unit. The predetermined member has a side plate at the damper unit and a guide portion that prevents movement radially of a hub member, and the guide portion is provided at radially internal side of the fixation member.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: June 18, 2013
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventors: Tomohiro Saeki, Satoshi Nakagaito, Toshiyuki Saburi, Masanori Suzuki, Hiroaki Suezaki
  • Patent number: 8398491
    Abstract: A torque fluctuation absorbing apparatus includes a first plate member, a second plate member rotatable relative to the first plate member, and a first friction member disposed between the first plate member and the second plate member and pressed against the first plate member in a slidable manner. The second plate member includes a first retaining surface that makes contact with the first friction member. The first friction member includes a plurality of grooves at a surface facing the first retaining surface of the second plate member, the grooves extending in a radial direction of the first friction member.
    Type: Grant
    Filed: October 26, 2010
    Date of Patent: March 19, 2013
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventors: Tomohiro Saeki, Masanori Suzuki, Yuki Miyamoto, Atsushi Yamazumi, Masaki Kato, Hiroyuki Yamamoto, Toshiyuki Saburi, Ryota Akada
  • Publication number: 20120242017
    Abstract: To provide a torque fluctuation absorbing apparatus capable of achieving cost reduction. The fluctuation absorbing apparatus includes a first plate secured to a flywheel; a second plate disposed at a distance from the first plate; a third plate slidably sandwiched between the first plate and the second plate; and a resilient section that is supported by, fixed to or integrated with the first plate or the second plate and biases the second plate toward the first plate.
    Type: Application
    Filed: September 21, 2010
    Publication date: September 27, 2012
    Applicant: AISIN SEIKI KABUSHIKI KAISHA
    Inventors: Tomohiro Saeki, Satoshi Nakagaito, Makoto Takeuchi, Yoshitaka Inoshita, Masahiko Sato, Toshiyuki Saburi, Yusaku Nishio, Tsutomu Sekine, Yuki Ishikawa
  • Patent number: 8257183
    Abstract: A torque fluctuation absorber includes a first plate member, ring-shaped second and third plate members, a fourth plate member, a resilient member and a predetermined member. The resilient member absorbs torque fluctuation between the second or third plate member and the fourth plate member. The predetermined member on a power transmission path between at least two of the first, second and third plate members has a stopper section. The stopper section allows relative rotation between the second or third plate member and the fourth plate member within a predetermined distance in the circumferential direction of the second plate member. The stopper section prevents relative rotation between the second or third plate member and the fourth plate member by contacting to the fourth plate member.
    Type: Grant
    Filed: March 29, 2010
    Date of Patent: September 4, 2012
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventors: Yoshitaka Inoshita, Tomohiro Saeki, Satoshi Nakagaito, Hiroaki Suezaki, Toshiyuki Saburi
  • Publication number: 20110098119
    Abstract: A torque fluctuation absorbing apparatus includes a first plate member, a second plate member rotatable relative to the first plate member, and a first friction member disposed between the first plate member and the second plate member and pressed against the first plate member in a slidable manner. The second plate member includes a first retaining surface that makes contact with the first friction member. The first friction member includes a plurality of grooves at a surface facing the first retaining surface of the second plate member, the grooves extending in a radial direction of the first friction member.
    Type: Application
    Filed: October 26, 2010
    Publication date: April 28, 2011
    Applicant: AISIN SEIKI KABUSHIKI KAISHA
    Inventors: Tomohiro Saeki, Masanori Suzuki, Yuki Miyamoto, Atsushi Yamazumi, Masaki Kato, Hiroyuki Yamamoto, Toshiyuki Saburi, Ryota Akada
  • Publication number: 20100243399
    Abstract: The torque fluctuation absorber includes a flywheel fixed on a first rotating shaft by a fixation member, a damper unit connected with a second rotating shaft and absorbs fluctuation of torque occurred between the first rotating shaft and the second rotating shaft by elastic force, and a limiter unit provided on a power transmission path between the flywheel and the damper unit and inducing a slide when the fluctuation of the torque exceeded a predetermined value. A predetermined member rotates with the first rotating shaft on a power transmission path between the first rotating shaft and the limiter unit. The predetermined member has a side plate at the damper unit and a guide portion that prevents movement radially of a hub member, and the guide portion is provided at radially internal side of the fixation member.
    Type: Application
    Filed: March 23, 2010
    Publication date: September 30, 2010
    Applicant: AISIN SEIKI KABUSHIKI KAISHA
    Inventors: Tomohiro SAEKI, Satoshi NAKAGAITO, Toshiyuki SABURI, Masanori SUZUKI, Hiroaki SUEZAKI
  • Publication number: 20100243400
    Abstract: A torque fluctuation absorber includes a first plate member, ring-shaped second and third plate members, a fourth plate member, a resilient member and a predetermined member. The resilient member absorbs torque fluctuation between the second or third plate member and the fourth plate member. The predetermined member on a power transmission path between at least two of the first, second and third plate members has a stopper section. The stopper section allows relative rotation between the second or third plate member and the fourth plate member within a predetermined distance in the circumferential direction of the second plate member. The stopper section prevents relative rotation between the second or third plate member and the fourth plate member by contacting to the fourth plate member.
    Type: Application
    Filed: March 29, 2010
    Publication date: September 30, 2010
    Applicant: AISIN SEIKI KABUSHIKI KAISHA
    Inventors: Yoshitaka Inoshita, Tomohiro Saeki, Satoshi Nakagaito, Hiroaki Suezaki, Toshiyuki Saburi