Patents by Inventor Toyomitsu Nakamura

Toyomitsu Nakamura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12281375
    Abstract: An Al plated electric resistance welded steel pipe for hardening use suppressing the formation of scale to the inside of the plating layer while performing hot forming and an Al plated hollow member using that Al plated electric resistance welded steel pipe, wherein the Al plated electric resistance welded steel pipe for hardening use is comprised of a base material made of a tubular steel plate and having a predetermined chemical composition and an electric resistance welded zone provided at a seam portion of the steel plate and extending in a longitudinal direction of the steel plate, the base material is further provided with an intermetallic compound layer positioned on the surface of the steel plate and including an Al—Fe—Si-based intermetallic compound and an Al plating layer positioned on the surface of the intermetallic compound layer and containing Al and Si, and 70×X/D?Y/t?30 is satisfied, wherein X (?m) is a thickness of the intermetallic compound layer, Y (?m) is a thickness of the Al plating laye
    Type: Grant
    Filed: September 7, 2023
    Date of Patent: April 22, 2025
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Jun Maki, Soshi Fujita, Toyomitsu Nakamura
  • Publication number: 20250065450
    Abstract: To further improve electrodeposition coating properties in a weld bead zone. A welded joint according to the present invention includes: a first steel sheet and a second steel sheet; and a weld bead zone formed by arc welding or laser welding, wherein at least one of the first steel sheet or the second steel sheet has a plating layer composed of a predetermined component and an oxide layer located on the plating layer in a non-heat-affected zone, and the weld bead zone has a weld metal and a slag layer formed on part of a surface of the weld metal, and the slag layer contains, by mass % when oxygen is excluded, Al: 1.0 to 45.0% and Mg: 1.0 to 30.0%, with the balance composed of Fe, easily oxidizable metallic elements, and impurities.
    Type: Application
    Filed: January 26, 2023
    Publication date: February 27, 2025
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masahiro MATSUBA, Takuya MITSUNOBU, Masaaki URANAKA, Toyomitsu NAKAMURA
  • Patent number: 12221666
    Abstract: Provided is a steel sheet having a predetermined chemical composition and structure wherein (Fe, Mn)2B precipitates having a circle equivalent diameter of 50 to 300 nm are present in a number density of 1/500 ?m2 or more in a surface layer region down to a depth of 100 ?m from the surface in the sheet thickness direction. Further, provided is a method for producing a steel sheet comprising continuously casting a molten steel having a predetermined chemical composition to form a steel slab, wherein the continuously casting includes introducing more than 10 ppm and less than 100 ppm of oxygen into the surface layer of the steel slab, hot rolling including finish rolling the steel slab, wherein a completion temperature of the finish rolling is 650 to 950° C., coiling the obtained hot rolled steel sheet at a coiling temperature of 400 to 700° C., and cold rolling the hot rolled steel sheet, then annealing it.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: February 11, 2025
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kengo Takeda, Yuya Suzuki, Toyomitsu Nakamura, Seiji Furusako
  • Publication number: 20250035139
    Abstract: To further improve corrosion resistance in the vicinity of a toe. A welded joint according to the present invention includes: a first steel sheet and a second steel sheet; and a weld bead zone formed by arc welding or laser welding, wherein at least one of the first steel sheet or the second steel sheet has a plating layer formed by a predetermined component and an oxide layer located on the plating layer in a non-heat-affected zone, and in a region from a position orthogonal to an extension direction of the weld bead zone from the toe and 1 mm in a direction separating from the toe to a position orthogonal to the extension direction from the toe and 2 mm in the direction separating from the toe, the plating layer has at least one of a ?-Zn phase, MgZn2 phase, Mg2Zn3 phase, or MgZn phase as a metal Zn-containing phase having a circle-equivalent diameter of 0.
    Type: Application
    Filed: January 26, 2023
    Publication date: January 30, 2025
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masaaki URANAKA, Takuya MITSUNOBU, Masahiro MATSUBA, Toyomitsu NAKAMURA
  • Publication number: 20250003048
    Abstract: To more reliably suppress LME and blowhole formation while maintaining excellent corrosion resistance. A plated steel sheet according to the present invention, includes: a steel sheet as a base material; a plating layer located on at least part of a surface of the steel sheet; and an oxide layer located on a surface of the plating layer, where a chemical composition of the plating layer is made up of prescribed components, and Zn and impurities as the balance, and when a position at a depth of 5 nm from an uppermost surface of the oxide layer is observed by X-ray photoelectron spectroscopy (XPS), a value of an intensity ratio ([Al—O]+[Mg—O])/[Zn—O]) calculated from intensity of peaks respectively attributed to an Al—O bond, an Mg—O bond, and a Zn—O bond is 5.0 or more.
    Type: Application
    Filed: January 26, 2023
    Publication date: January 2, 2025
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takuya MITSUNOBU, Masaaki URANAKA, Masahiro MATSUBA, Toyomitsu NAKAMURA
  • Publication number: 20230416888
    Abstract: An Al plated electric resistance welded steel pipe for hardening use suppressing the formation of scale to the inside of the plating layer while performing hot forming and an Al plated hollow member using that Al plated electric resistance welded steel pipe, wherein the Al plated electric resistance welded steel pipe for hardening use is comprised of a base material made of a tubular steel plate and having a predetermined chemical composition and an electric resistance welded zone provided at a seam portion of the steel plate and extending in a longitudinal direction of the steel plate, the base material is further provided with an intermetallic compound layer positioned on the surface of the steel plate and including an Al—Fe—Si-based intermetallic compound and an Al plating layer positioned on the surface of the intermetallic compound layer and containing Al and Si, and 70×X/D?Y/t?30 is satisfied, wherein X (?m) is a thickness of the intermetallic compound layer, Y (?m) is a thickness of the Al plating laye
    Type: Application
    Filed: September 7, 2023
    Publication date: December 28, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Jun MAKI, Soshi FUJITA, Toyomitsu NAKAMURA
  • Patent number: 11807924
    Abstract: An Al plated electric resistance welded steel pipe for hardening use suppressing the formation of scale to the inside of the plating layer while performing hot forming and an Al plated hollow member using that Al plated electric resistance welded steel pipe, wherein the Al plated electric resistance welded steel pipe for hardening use is comprised of a base material made of a tubular steel plate and having a predetermined chemical composition and an electric resistance welded zone provided at a seam portion of the steel plate and extending in a longitudinal direction of the steel plate, the base material is further provided with an intermetallic compound layer positioned on the surface of the steel plate and including an Al—Fe—Si-based intermetallic compound and an Al plating layer positioned on the surface of the intermetallic compound layer and containing Al and Si, and 70×X/D?Y/t?30 is satisfied, wherein X (?m) is a thickness of the intermetallic compound layer, Y (?m) is a thickness of the Al plating laye
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: November 7, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Jun Maki, Soshi Fujita, Toyomitsu Nakamura
  • Patent number: 11401567
    Abstract: A manufacturing method of a steel sheet includes: a step of performing continuous casting of molten steel having a Si content of 0.4 mass % to 3.0 mass % to obtain a slab; a step of performing hot rolling of the slab to obtain a hot-rolled steel sheet; a step of performing cold rolling of the hot-rolled steel sheet to obtain a cold-rolled steel sheet; a step of performing cold-rolled sheet annealing of the cold-rolled steel sheet; a step of performing pickling after the cold-rolled sheet annealing; a step of performing water washing after the pickling; and a step of performing drying after the water washing. A dew point is set to ?35° C. or lower in the cold-rolled sheet annealing, an electrical conductivity of a rinse water to be used in the water washing is set to 5.0 mS/m or less, a water-washing time is set to 15 seconds or less in the water washing, and the drying is started within 60 seconds from an end of the water washing.
    Type: Grant
    Filed: March 24, 2017
    Date of Patent: August 2, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toyomitsu Nakamura, Kenichiro Matsumura
  • Publication number: 20220177994
    Abstract: Provided is a steel sheet having a predetermined chemical composition and structure wherein (Fe, Mn)2 B precipitates having a circle equivalent diameter of 50 to 300 nm are present in a number density of 1/500 ?m2 or more in a surface layer region down to a depth of 100 ?m from the surface in the sheet thickness direction. Further, provided is a method for producing a steel sheet comprising continuously casting a molten steel having a predetermined chemical composition to form a steel slab, wherein the continuously casting includes introducing more than 10 ppm and less than 100 ppm of oxygen into the surface layer of the steel slab, hot rolling including finish rolling the steel slab, wherein a completion temperature of the finish rolling is 650 to 950° C., coiling the obtained hot rolled steel sheet at a coiling temperature of 400 to 700° C., and cold rolling the hot rolled steel sheet, then annealing it.
    Type: Application
    Filed: November 15, 2019
    Publication date: June 9, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kengo TAKEDA, Yuya SUZUKI, Toyomitsu NAKAMURA, Seiji FURUSAKO
  • Patent number: 11274356
    Abstract: A steel sheet having a chemical composition of the base metal including, in mass %, C: 0.17 to 0.40%, Si: 0.10 to 2.50%, Mn: 1.00 to 10.00%, P: 0.001 to 0.03%, S: 0.0001 to 0.02%, Al: 0.001 to 2.50%, N: 0.0001 to 0.010%, O: 0.0001 to 0.010%, Ti: 0 to 0.10%, Nb: 0 to 0.10%, V: 0 to 0.10%, B: 0 to 0.010%, Cr: 0 to 2.00%, Ni: 0 to 2.00%, Cu: 0 to 2.00%, Mo: 0 to 2.00%, Ca: 0 to 0.50%, Mg: 0 to 0.50%, REM: 0 to 0.50%, the balance: Fe and impurities, wherein the steel sheet has an internal oxidized layer in which at least one part of a crystal grain boundary is covered by oxides, and in which a grain boundary coverage ratio of oxides is 60% or more in a region from the surface of the base metal to a depth of 5.0 ?m.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: March 15, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kengo Takeda, Kunio Hayashi, Akihiro Uenishi, Hiroyuki Kawata, Chisato Yoshinaga, Yasunobu Miyazaki, Toyomitsu Nakamura
  • Publication number: 20200347489
    Abstract: An Al plated electric resistance welded steel pipe for hardening use suppressing the formation of scale to the inside of the plating layer while performing hot forming and an Al plated hollow member using that Al plated electric resistance welded steel pipe, wherein the Al plated electric resistance welded steel pipe for hardening use is comprised of a base material made of a tubular steel plate and having a predetermined chemical composition and an electric resistance welded zone provided at a seam portion of the steel plate and extending in a longitudinal direction of the steel plate, the base material is further provided with an intermetallic compound layer positioned on the surface of the steel plate and including an Al-Fe-Si-based intermetallic compound and an Al plating layer positioned on the surface of the intermetallic compound layer and containing Al and Si, and 70×X/D?Y/t?30 is satisfied, wherein X (?m) is a thickness of the intermetallic compound layer, Y (?m) is a thickness of the Al plating laye
    Type: Application
    Filed: November 20, 2017
    Publication date: November 5, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Jun MAKI, Soshi FUJITA, Toyomitsu NAKAMURA
  • Patent number: 10822684
    Abstract: A hot-dip galvanized steel sheet includes a base steel sheet and a hot-dip galvanized layer formed on at least one surface of the base steel sheet, in which the hot-dip galvanized layer includes Fe in a content of more than 0% to 5% or less, Al in a content of more than 0% to 1.0% or less, and columnar grains formed by a ? phase on the surface of the steel sheet, further, 20% or more of the entire interface between the hot-dip galvanized layer and the base steel sheet is coated with the ? phase, and a ratio of an interface formed between ? grains in which coarse oxides are present among ? grains and the base steel sheet with respect to the entire interface between the ? phase and the base steel sheet in the hot-dip galvanized layer is 50% or less, the base steel sheet has predetermined chemical components and a refined layer in direct contact with the interface between the base steel sheet and the hot-dip galvanized layer, an average thickness of the refined layer is 0.1 to 5.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: November 3, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroyuki Kawata, Takeshi Yasui, Kohei Ueda, Naoki Maruyama, Yuji Yamaguchi, Satoshi Uchida, Ryosuke Komami, Hayato Arai, Toyomitsu Nakamura
  • Patent number: 10822683
    Abstract: A hot-dip galvanized steel sheet includes a base steel sheet and a hot-dip galvanized layer formed on at least one surface of the base steel sheet, in which the hot-dip galvanized layer includes Fe in a content of more than 0% to 5% or less, Al in a content of more than 0% to 1.0% or less, and columnar grains formed by a ? phase on the surface of the steel sheet, further, 20% or more of the entire interface between the hot-dip galvanized layer and the base steel sheet is coated with the ? phase, and a ratio of an interface formed between ? grains in which coarse oxides are present among grains and the base steel sheet with respect to the entire interface between the ? phase and the base steel sheet in the hot-dip galvanized layer is 50% or less, the base steel sheet has predetermined chemical components and a refined layer in direct contact with the interface between the base steel sheet and the hot-dip galvanized layer, an average thickness of the refined layer is 0.1 to 5.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: November 3, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroyuki Kawata, Takeshi Yasui, Kohei Ueda, Naoki Maruyama, Yuji Yamaguchi, Satoshi Uchida, Ryosuke Komami, Hayato Arai, Toyomitsu Nakamura
  • Publication number: 20200325554
    Abstract: A steel sheet having a chemical composition of the base metal including, in mass %, C: 0.17 to 0.40%, Si: 0.10 to 2.50%, Mn: 1.00 to 10.00%, P: 0.001 to 0.03%, S: 0.0001 to 0.02%, Al: 0.001 to 2.50%, N: 0.0001 to 0.010%, O: 0.0001 to 0.010%, Ti: 0 to 0.10%, Nb: 0 to 0.10%, V: 0 to 0.10%, B: 0 to 0.010%, Cr: 0 to 2.00%, Ni: 0 to 2.00%, Cu: 0 to 2.00%, Mo: 0 to 2.00%, Ca: 0 to 0.50%, Mg: 0 to 0.50%, REM: 0 to 0.50%, the balance: Fe and impurities, wherein the steel sheet has an internal oxidized layer in which at least one part of a crystal grain boundary is covered by oxides, and in which a grain boundary coverage ratio of oxides is 60% or more in a region from the surface of the base metal to a depth of 5.0 ?m.
    Type: Application
    Filed: December 15, 2017
    Publication date: October 15, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kengo TAKEDA, Kunio HAYASHI, Akihiro UENISHI, Hiroyuki KAWATA, Chisato YOSHINAGA, Yasunobu MIYAZAKI, Toyomitsu NAKAMURA
  • Publication number: 20200190610
    Abstract: A manufacturing method of a steel sheet includes: a step of performing continuous casting of molten steel having a Si content of 0.4 mass % to 3.0 mass % to obtain a slab; a step of performing hot rolling of the slab to obtain a hot-rolled steel sheet; a step of performing cold rolling of the hot-rolled steel sheet to obtain a cold-rolled steel sheet; a step of performing cold-rolled sheet annealing of the cold-rolled steel sheet; a step of performing pickling after the cold-rolled sheet annealing; a step of performing water washing after the pickling; and a step of performing drying after the water washing. A dew point is set to ?35° C. or lower in the cold-rolled sheet annealing, an electrical conductivity of a rinse water to be used in the water washing is set to 5.0 mS/m or less, a water-washing time is set to 15 seconds or less in the water washing, and the drying is started within 60 seconds from an end of the water washing.
    Type: Application
    Filed: March 24, 2017
    Publication date: June 18, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Toyomitsu NAKAMURA, Kenichiro MATSUMURA
  • Publication number: 20200109459
    Abstract: To provide a technique capable of preventing or suppressing fatigue failure of a vehicle underbody part material by 3DQ. A vehicle underbody part material relating to this disclosure includes: a quenched and bent steel pipe; and a plating film layer provided on a surface of the steel pipe and containing 30 mass % or more of Al and having an Al—Fe alloy existing in a surface thereof.
    Type: Application
    Filed: April 11, 2018
    Publication date: April 9, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventor: Toyomitsu NAKAMURA
  • Patent number: 10507629
    Abstract: A hot-dip galvanized steel sheet wherein the hot-dip galvanized steel sheet comprises a base steel sheet and a hot-dip galvanized layer, a ferrite phase is, by volume fraction, 40% or more and 97% or less in a range of ? thickness to ? thickness centered at a position of ¼ thickness from the surface of the base steel sheet, a hard structure is 3% or more in total, wherein the hot-dip galvanized steel sheet has the hot-dip galvanized layer in which Fe is 5.0% or less and Al is 1.0% or less, and columnar grains formed of a ? phase is 20% or more in an entire interface between the plated layer and the base steel sheet on the surface of the base steel sheet in which a ratio of a volume fraction of the hard structure in a surface layer range of 20 ?m depth in a steel sheet direction from an interface between the hot-dip galvanized layer and the base steel sheet is 0.10 times or more to 0.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: December 17, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Hiroyuki Kawata, Takeshi Yasui, Kohei Ueda, Naoki Maruyama, Yuji Yamaguchi, Satoshi Uchida, Ryosuke Komami, Hayato Arai, Yasuhiro Nakashima, Toyomitsu Nakamura
  • Patent number: 10113223
    Abstract: A hot-dip galvanized steel sheet having a base steel sheet and a hot-dip galvanized layer, a ferrite phase is, by volume fraction, 50% or less in a range of ? thickness to ? thickness centered at a position of ¼ thickness from the surface of the base steel sheet, a hard structure is 50% or more, wherein the hot-dip galvanized steel sheet has the hot-dip galvanized layer in which Fe is 5.0% or less and Al is 1.0% or less, and columnar grains formed of a ? phase is 20% or more in an entire interface between the plated layer and the base steel sheet. On the surface of the base steel sheet, a volume fraction of a residual austenite is 3% or less.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: October 30, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki Kawata, Takeshi Yasui, Kohei Ueda, Naoki Maruyama, Yuji Yamaguchi, Satoshi Uchida, Ryosuke Komami, Hayato Arai, Toyomitsu Nakamura
  • Publication number: 20170314116
    Abstract: A hot-dip galvanized steel sheet wherein the hot-dip galvanized steel sheet comprises a base steel sheet and a hot-dip galvanized layer, a ferrite phase is, by volume fraction, 50% or less in a range of ? thickness to ? thickness centered at a position of ¼ thickness from the surface of the base steel sheet, a hard structure is 50% or more, wherein the hot-dip galvanized steel sheet has the hot-dip galvanized layer in which Fe is 5.0% or less and Al is 1.0% or less, and columnar grains formed of a ? phase is 20% or more in an entire interface between the plated layer and the base steel sheet, on the surface of the base steel sheet in which a volume fraction of a residual austenite is 3% or less and a ratio of a volume fraction of the hard structure is 0.10 times or more to 0.
    Type: Application
    Filed: November 5, 2015
    Publication date: November 2, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki KAWATA, Takeshi YASUI, Kohei UEDA, Naoki MARUYAMA, Yuji YAMAGUCHI, Satoshi UCHIDA, Ryosuke KOMAMI, Hayato ARAI, Toyomitsu NAKAMURA
  • Publication number: 20170314115
    Abstract: A hot-dip galvanized steel sheet includes a base steel sheet and a hot-dip galvanized layer formed on at least one surface of the base steel sheet, in which the hot-dip galvanized layer includes Fe in a content of more than 0% to 5% or less, Al in a content of more than 0% to 1.0% or less, and columnar grains formed by a ? phase on the surface of the steel sheet, further, 20% or more of the entire interface between the hot-dip galvanized layer and the base steel sheet is coated with the ? phase, and a ratio of an interface formed between ? grains in which coarse oxides are present among ? grains and the base steel sheet with respect to the entire interface between the ? phase and the base steel sheet in the hot-dip galvanized layer is 50% or less, the base steel sheet has predetermined chemical components and a refined layer in direct contact with the interface between the base steel sheet and the hot-dip galvanized layer, an average thickness of the refined layer is 0.1 to 5.
    Type: Application
    Filed: November 5, 2015
    Publication date: November 2, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Hiroyuki KAWATA, Takeshi YASUI, Kohei UEDA, Naoki MARUYAMA, Yuji YAMAGUCHI, Satoshi UCHIDA, Ryosuke KOMAMI, Hayato ARAI, Toyomitsu NAKAMURA