Abstract: An airfoil includes an airfoil section that has an airfoil wall that defines an arced leading end, a trailing end, and first and second sides that join the arced leading end and the trailing end. The first and second sides span in a longitudinal direction between first and second ends. The airfoil wall circumscribes an internal core cavity. There is an arced rib in the internal core cavity. A cooling passage network is embedded in the airfoil wall between inner and outer portions of the airfoil wall. The cooling passage network has a trailing edge and an arced leading edge.

Abstract: A method of preparing a casting article for use in manufacturing a gas turbine engine part according to an exemplary aspect of the present disclosure includes, among other things, communicating a powdered material to an additive manufacturing system and preparing a casting article that includes at least one trunk and a skin core that extends from the at least one trunk out of the powdered material. A casting article is also disclosed.

Abstract: An airfoil includes an airfoil section that has an airfoil wall that defines a leading end, an arced trailing end, and first and second sides that join the leading end and the arced trailing end. The first and second sides span in a longitudinal direction between first and second ends. The airfoil wall circumscribes an internal core cavity that includes an exit region that spans between the first and second ends and that opens through the arced trailing end. The exit region includes pedestals arranged in a plurality of longitudinal pedestal rows. At least one of the longitudinal pedestal rows is straight and at least one of the longitudinal pedestal rows is arced.

Abstract: An example method for vane classification includes scanning, using a structured light scanner, a vane for a turbine engine to capture three-dimensional (3D) data about the vane. The method further includes generating a point cloud from the 3D data about the vane. The method further includes connecting, using a processing system, points of the point cloud to generate a mesh surface. The method further includes determining, using the processing system, an airflow for an airfoil of the vane based at least in part on the mesh surface. The method further includes constructing the turbine engine based at least in part on the airflow for the airfoil of the vane without reference to an adjacent airfoil of the vane.

Abstract: An airfoil includes an airfoil section that has an airfoil wall that defines leading and trailing ends and first and second sides that join the leading and trailing ends. The first and second sides span in a longitudinal direction between first and second ends. The airfoil wall circumscribes an internal core cavity. A platform is attached with the first end of the airfoil wall. The platform includes an opening that opens into the internal core cavity and a land region that circumscribes the opening. A baffle is formed of a tube and an attachment portion. The tube extends in the internal core cavity and the attachment portion has a flange ring that is affixed to the platform at the land region.

Abstract: A vane for a gas turbine engine, the vane including: an inner diameter platform and an outer diameter platform and an airfoil that extends between the inner diameter platform and the outer diameter platform, the airfoil having a leading edge, a trailing edge, a pressure side and a suction side, the inner diameter platform has a suction side mate face and a pressure side mate face, wherein the suction side mate face and the pressure side mate face of the inner diameter platform have an axial feather seal slot and a radial seal slot, the axial feather seal slot includes a leading edge portion that extends from the radial seal slot towards a leading edge of the inner diameter platform and a trailing edge portion that extends from the radial seal slot towards a trailing edge of the inner diameter platform, and a chamfer extends between the radial seal slot and the trailing edge portion of the axial feather seal slot.

Abstract: A method comprises: flowing a potted component in a liquid state over a tip of an airfoil, the tip of the airfoil having a coating disposed thereon, the coating comprising a metal plating and a plurality of protrusions, each protrusion in the plurality of protrusions extending from the metal plating; allowing the potted component to harden to form a hardened potted component; and removing the hardened potted component from the tip of the airfoil.

Abstract: A method can comprise: scanning a tip of an airfoil of a bladed rotor, the tip including a coating disposed thereon, the coating comprising a metal plating and a plurality of protrusions, each protrusion in the plurality of protrusions extending from the metal plating; comparing a coating parameter of the coating to a coating parameter threshold based on scanner data from the scanning; and determining whether the coating maintains sufficient coverage of the tip of the airfoil based on the comparing.

Abstract: An assembly for forming a gas turbine engine according to an example of the present disclosure includes, among other things, a layup tool including a main body extending along a longitudinal axis and a flange extending radially from the main body, the flange defining an edge face slopes towards the main body to an axial face. At least one compression tool has a tool body having a first tool section and a second tool section extending transversely from the first tool section. The first tool section is translatable along a retention member in a first direction substantially perpendicular to the edge face such that relative movement causes the second tool section to apply a first compressive force on a composite article trapped between the axial face of the flange and the second tool section. A method of forming a gas turbine engine component is also disclosed.

Abstract: An inspection device is disclosed herein. In various embodiments, the inspection system device comprises: a support structure; a motor; a shaft operably coupled to the motor, the shaft extending from a first side of the support structure to a second side of the support structure, the shaft configured to couple to a bladed rotor; and a scanner moveably coupled to the support structure, the scanner configured to generate a three-dimensional model for the bladed rotor.

Abstract: A gas turbine engine according to an example of the present disclosure include a compressor section, a combustor, and a turbine section. The combustor has a radially outer surface that defines a diffuser chamber radially outwardly of the combustor. The turbine section has a high pressure turbine first stage blade that has an outer tip, and a blade outer air seal positioned radially outwardly of the outer tip. A tap for tapping air has been compressed by the compressor and is passed through a heat exchanger. The air downstream of the heat exchanger passes through at least one pipe and into a manifold radially outward of the blade outer air seal, and then passes across the blade outer air seal to cool the blade outer air seal.

Abstract: An article of manufacture may include a tangible, non-transitory computer-readable storage medium having instructions stored thereon that, in response to execution by a processor, cause the processor to perform operations comprising: commanding, via the processor, a first scan of a bladed rotor; generating, via the processor, a three-dimensional model based on a first set of data received from the first scan; comparing, via the processor, the three-dimensional model to an acceptable three-dimensional model of the bladed rotor; determining, via the processor, areas of interest based on the comparison; commanding, via the processor, a second scan of the areas of interest of the bladed rotor; and generating a final three-dimensional model based on the first scan and the second scan.

Abstract: A method is disclosed herein. In various embodiments, the method comprises: coupling a sheath to an airfoil of an integrally bladed rotor, the sheath comprising a plurality of apertures disposed therein; and coupling a plurality of locators to the integrally bladed rotor, each locator in the plurality of locators disposed through a corresponding aperture in the plurality of apertures.

Abstract: An inspection system for a bladed rotor is disclosed herein. In various embodiments, the inspection system comprises: a support structure; a first scanner moveably coupled to the support structure; a second scanner moveably coupled to the support structure; a motor operably coupled to a shaft, the shaft rotatably coupled to the support structure, the shaft configured to be coupled to the bladed rotor; and a controller in electronic communication with the first scanner, the second scanner, and the motor, the controller configured to: command the first scanner to scan the bladed rotor; command the second scanner to scan the bladed rotor; and generate a point cloud for the bladed rotor based on scanning data received from the first scanner and the second scanner.

Abstract: An airfoil section has an airfoil wall that defines a leading end, a trailing end, and first and second sides that join the leading end and the trailing end. The airfoil wall circumscribes an internal core cavity. A skincore passage is embedded in the first side of the airfoil wall between inner and outer portions of the first side of airfoil wall. The skincore passage defines a passage forward edge and a passage aft edge. The first side of the airfoil wall has a portion that tapers in thickness at the passage aft edge. A cooling passage is embedded in the second side of the airfoil wall between inner and outer portions of the second side of airfoil wall. The inner portion of the second side of the airfoil wall includes a protrusion located across the internal core cavity from the portion of the first side that tapers in thickness.

Abstract: A method comprises: flowing a potted component in a liquid state over a tip of an airfoil, the tip of the airfoil having a coating disposed thereon, the coating comprising a metal plating and a plurality of protrusions, each protrusion in the plurality of protrusions extending from the metal plating; allowing the potted component to harden to form a hardened potted component; and removing the hardened potted component from the tip of the airfoil.

Abstract: A method and casting core for forming a landing for welding a baffle inserted into an airfoil are disclosed, wherein the baffle landing of the blade or vane is formed in investment casting by the casting core rather than by wax, reducing tolerances and variability in the location of the baffle inserted into the cooling cavity of airfoil when the baffle is welded to the baffle landing.

Abstract: A gas turbine engine article includes a baffle that is configured to be mounted in a cavity of a gas turbine engine component. The baffle has a baffle wall that circumscribes an open interior region. The baffle wall includes a forward wall, side walls, and an aft wall. The side walls include impingement orifices, and the aft wall defines two datum features. At least one of the datum features is a dimple that is a portion of a sphere.

Abstract: An airfoil includes an airfoil section that has an airfoil wall that defines leading and trailing ends and first and second sides that join the leading and trailing ends. The first and second sides span in a longitudinal direction between first and second ends. The airfoil wall circumscribes an internal core cavity. A platform is attached with the first end of the airfoil wall. The platform includes an opening that opens into the internal core cavity and a land region that circumscribes the opening. A baffle is formed of a tube and an attachment portion. The tube extends in the internal core cavity and the attachment portion has a flange ring that is affixed to the platform at the land region.

Abstract: An airfoil includes an airfoil section that has an airfoil wall that defines a leading end, a trailing end, and first and second convex sides that join the leading end and the trailing end. The first and second convex sides span in a longitudinal direction between first and second ends. The first and second convex sides define lateral bounds of an internal core cavity, and the first and second convex sides converge toward each other at each of the first and second ends such that the internal core cavity constricts at the first and second ends. A multi-piece baffle is disposed in the internal core cavity and has a shape that is complementary to the first and second convex sides.