Abstract: The disclosure provides methods of preparing pouched products which includes the production of an agglomerated composition situated with a cavity of an outer water-permeable pouch. The pouched agglomerate can be dosed with a given amount of moisture, resulting in at least partial degradation and/or expansion of the agglomerated composition into powdered form. Pouched products prepared according to such methods are also described.

Abstract: Oral products containing a sensory agent are provided herein, wherein the sensory agent impacts the capsaicin receptors within a consumer's oral cavity, providing a spicy/hot sensation. Some such products are pouched products including an outer water-permeable pouch defining a cavity containing a composition comprising a water-soluble component capable of being released through the water-permeable pouch. Other such products include lozenges, meltable products, chewable products, and the like.

Abstract: The disclosure provides compositions adapted for oral use and, in particular, multi-compartment oral pouched products including such compositions. Some aspects of the disclosure relate to oral pouched products including a composition adapted for oral use within a porous pouch. In particular, the porous pouch may include two or more compartments, each compartment having a content of the composition contained therein. The composition within each compartment can be different such that the composition within each compartment provides a different functional or sensory experience, such as through use of a different flavoring agent, a different active ingredient, or both a different flavoring agent and a different active ingredient.

Abstract: A composition enclosed in a pouch to form a pouched product configured for oral use is provided, the composition including a filler in an amount of at least 20% by weight, based on the total weight of the composition, and at least one active ingredient, at least one flavorant, or a combination thereof. The composition is loaded within the pouch at a density of about 0.45 g/cm3 or higher. Further provided are methods of preparing the pouched product.

Abstract: The disclosure provides pouched products configured for oral use, including a material within a porous pouch, where the porous pouch has four sides of small dimension, where the porous pouch has four sides of large dimension, and/or wherein the porous pouch has a shape other than square or rectangular, e.g., a rounded shape. The disclosure further provides methods of providing a modified mouthfeel with respect to conventional pouched products by providing pouched product in such sizes and/or shapes.

Abstract: A pouched product adapted for release of a water-soluble component therefrom is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity containing a composition that includes a water-soluble component capable of being released through the water-permeable pouch and has a surface area, wherein the outer water-permeable pouch can include a nonwoven web including fibers, wherein at least a portion of the fibers are selected from the group consisting of polyester fibers in an amount of 20% or greater based on the total weight of the fibers, tobacco-derived viscose, sisal fibers, corn silk fibers, long wood fibers, MCC fibers, and combinations thereof.

Abstract: Alternative methods for sealing pouch materials, for example, using radio frequency (RF) sealing techniques, and oral pouched products formed according to those methods are provided. Some pouched products may include an outer water-permeable pouch defining a cavity having a composition situated in the cavity, wherein the outer water-permeable pouch comprises a fleece material, the fleece material comprising a plurality of fibers and an RF sealable material. In some embodiments, methods of RF sealing pouch materials may include providing one or more fleece materials having a RF sealable material and sealing the one or more fleece materials using radio frequency energy to form a RF sealed pouched product.

Abstract: A pouched product adapted for release of a water-soluble component therefrom is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity; and a composition adapted for oral use situated within the cavity and comprising a water-soluble component; wherein the outer water-permeable pouch comprises a nonwoven web comprising a biodegradable binder, the biodegradable binder comprising one or more aliphatic polyesters.

Abstract: The disclosure provides oral pouched products in the form of a porous pouch defining a cavity containing a composition adapted for oral use, wherein the porous pouch is formed from a fleece material comprising two or more layers, wherein the two or more layers are in direct contact with one another. The disclosure also provides pouched products that include at least one layer of fleece material and at least one layer of a gel that is in direct contact with the fleece material. The disclosure also provides methods of forming such pouched products and for controlling/tailoring certain properties of pouched products using such multi-layered and/or gel-based approaches.

Abstract: A pouched product adapted for release of a water-soluble component therefrom is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity containing a composition that includes a water-soluble component capable of being released through the water-permeable pouch and has a surface area, wherein the outer water-permeable pouch material is formed by a process which includes needle punching.

Abstract: A pouched product adapted for release of a water-soluble component therefrom is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity containing a composition that includes a water-soluble component capable of being released through the water-permeable pouch and has a surface area, wherein the outer water-permeable pouch can include a nonwoven web including a heat sealable binder coating having a melting point of about 300° C. or less. Heat sealable binders having a melting point of about 450° C. or greater are also provided herein.

Abstract: The disclosure provides a pouched product including a chromogenic material or an electronic component, wherein the chromogenic material and the electronic component are responsive to a stimulus. Such products can be employed to detect various changes associated with the pouched product.

Abstract: The disclosure provides oral products, the oral products including a fleece material that includes fibers and a releasable component. In some embodiments, oral products as described herein may be in the form of a pouchless product including a fleece material having a releasable component associated therewith, or in the form of a pouched product including a fleece material having a releasable component associated therewith in the form of a pouch, containing a substrate material therein.

Abstract: The disclosure provides pouched products configured for oral use, including a material within a porous pouch, where the porous pouch has four sides of small dimension, where the porous pouch has four sides of large dimension, and/or wherein the porous pouch has a shape other than square or rectangular, e.g., a rounded shape. The disclosure further provides methods of providing a modified mouthfeel with respect to conventional pouched products by providing pouched product in such sizes and/or shapes.

Abstract: A pouched product adapted for release of a water-soluble component therefrom is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity containing a composition that includes a water-soluble component capable of being released through the water-permeable pouch and has a surface area, wherein the outer water-permeable pouch can include a nonwoven web including fibers, wherein at least a portion of the fibers are selected from the group consisting of polyester fibers in an amount of 20% or greater based on the total weight of the fibers, tobacco-derived viscose, sisal fibers, corn silk fibers, long wood fibers, MCC fibers, and combinations thereof.

Abstract: The disclosure provides oral pouched products including a fleece material with a controlled basis weight. In some embodiments, the oral pouched products may include a material within a porous pouch, wherein the porous pouch includes a fleece material having a basis weight of at least about 35 gsm. In some embodiments, the oral pouched products may include fleece materials have a thickness of at least about 0.2 mm or less than about 0.1 mm. In some embodiments, the pouched products may be configured for rapid or extended release of components contained therein or may be tailored to provide a desired release profile.