Abstract: A method of performing maintenance on a printhead of an imaging device includes the detection of at least one contaminated ink jet in a printhead. A first pressure is applied to ink in the printhead in response to the detection of the at least one contaminated ink jet. The first pressure is configured to prevent ink from entering a plurality of apertures in an aperture plate of the printhead and to prevent ink from drooling from the plurality of apertures unless the apertures are wiped by a wiper blade. A first portion of apertures in the plurality of apertures in the aperture plate is wiped with a wiper blade while leaving a second portion of the apertures untouched by the wiper blade while the first pressure is applied to the ink in the printhead. The wiping of the first portion of apertures enables ink to drool from the first portion of apertures. The first portion of apertures includes the at least one detected contaminated ink jet.

Abstract: A method for recycling ink in an inkjet printer includes combining purged inks having two or more colors with black ink to form a mixed ink. The printer identifies an optical characteristic of the mixed ink and compares it to the optical characteristic for black ink. A controller for the printer adjusts the operation of the printer to form ink images having an optical characteristic that is closer to black ink than ink images formed with the mixed ink alone.

Abstract: A method increases the ability of a controller in a printer to detect weak or missing inkjets in the printer. The method includes generating a test pattern having at least twice as much ink as a typical test pattern used to detect weak or missing inkjets. The increased ink appropriately stresses inkjets to facilitate detection of weak or missing inkjets and the test pattern is transferred to media and removed from the printer to preserve the capacity of a drum maintenance unit to store residual ink removed from an imaging drum or belt.

Abstract: A method for recycling ink in an inkjet printer includes combining purged inks having two or more colors with black ink to form a mixed ink. The printer identifies an optical characteristic of the mixed ink and compares it to the optical characteristic for black ink. A controller for the printer adjusts the operation of the printer to form ink images having an optical characteristic that is closer to black ink than ink images formed with the mixed ink alone.

Abstract: A thin wall ink image receiving member enables the ink image receiving member to reach operational temperatures from a cold state more quickly than image receiving members used in previously known printers. The thin wall image receiving member includes at least one annular support member fixedly mounted against the inner surface of the cylindrical wall to enable the image receiving member to provide adequate pressure in a nip formed with a transfix roller to transfer an ink image from the image receiving member to media in the nip.

Abstract: In an inkjet printer, an ink reclamation apparatus receives ink emitted from at least one printhead. The ink reclamation apparatus includes an ink receptacle and a liquid path member that extends from the ink receptacle to contact the face of at least one printhead proximate to a plurality of inkjets in the at least one printhead. The liquid path member draws liquid ink from the plurality of inkjets and the liquid ink enters the ink receptacle. The ink reclamation apparatus returns the ink to a reservoir in the printhead and reduces or eliminates wasted ink during operation of the at least one printhead.

Abstract: A method for recirculating ink in an inkjet printer includes applying air pressure to an ink supply to expel liquid ink through a plurality of inkjets in the printhead. An ink receptacle that is positioned at a predetermined distance from the inkjets collects the expelled ink. The ink receptacle moves into fluid communication with an ink supply, and the ink collected in the ink receptacle enters the ink supply.

Abstract: A method for recycling ink in an inkjet printer includes combining purged inks having two or more colors with black ink to form a mixed ink. The printer identifies an optical characteristic of the mixed ink and compares it to the optical characteristic for black ink. A controller for the printer adjusts the operation of the printer to form ink images having an optical characteristic that is closer to black ink than ink images formed with the mixed ink alone.

Abstract: The present disclosure provides systems and methods for implementing an integrated imaging device. The device includes a scan-bar located along a media path in flow communication with an input tray, and a printing assembly associated with the media path. During a scan operation, the scan-bar scans a medium received along the media path from the input tray while the printing assembly is configured to be non-operational.

Abstract: A transfix roller is adapted for use with a thin walled image receiving member in an indirect printer. The transfix roller is centrally supported to present a more uniform pressure profile in the nip formed with the image receiving member. An interference fit between the central shaft and the roller sleeve enables the transfix roller to be made without an additional process to secure the shaft to the sleeve.

Abstract: In an inkjet printing machine, an ink reclamation device receives ink emitted from at least one printhead in a purge cycle. The ink reclamation device includes a liquid path member in the form of a thin compliant or flexible sheet configured to contact the face of the printhead proximate to the inkjets to receive purged ink within a trough formed by the sheet. The liquid path member includes a plurality of slots defined in the sheet, the slots having a width sized to promote meniscus formation of liquid ink within the trough. The meniscus hardens to plug the slots so that the trough fills during the inkjet purge. The ink reclamation apparatus may be heated to melt the ink within the trough to return the ink to an ink reservoir in the printhead.

Abstract: An improved method of measuring relative positions of adjacent printheads in a printhead array has been developed. A pair of ink dashes is made with different colors of ink from adjacent printheads and an offset distance between the dashes is determined from color density measurements of the two dashes. The offset distance may then be used to adjust the stitch alignment of the two printheads.

Abstract: A process for preparing an imaging surface of an imaging transfer member in a printing machine, the process comprises providing a surface roughness to the imaging surface to produce a plurality of pits having sharp features on the surface, and then exposing the pitted imaging surface to an acid dip for a time period sufficient to substantially reduce the sharp features on the imaging surface. This process may be followed by anodization. The process produces an imaging surface having a pit structure providing reduced oil consumption and wear of components of the printing machine that contact the imaging surface.

Abstract: In an inkjet printer, an ink reclamation apparatus receives ink emitted from at least one printhead. The ink reclamation apparatus includes an ink receptacle and a liquid path member that extends from the ink receptacle to contact the face of at least one printhead proximate to a plurality of inkjets in the at least one printhead. The liquid path member draws liquid ink from the plurality of inkjets and the liquid ink enters the ink receptacle. The ink reclamation apparatus returns the ink to a reservoir in the printhead and reduces or eliminates wasted ink during operation of the at least one printhead.

Abstract: A method for operating an image receiving member in a phase change ink printer has been developed. The method includes selectively rotating the image receiving member past an activated heater to heat a first portion of the image receiving member to a first predetermined temperature that is greater than a second temperature to which a remaining portion of the image receiving member is heated by the heater.

Abstract: A method for recirculating ink in an inkjet printer includes applying air pressure to an ink supply to expel liquid ink through a plurality of inkjets in the printhead. An ink receptacle that is positioned at a predetermined distance from the inkjets collects the expelled ink. The ink receptacle moves into fluid communication with an ink supply, and the ink collected in the ink receptacle enters the ink supply.

Abstract: A method for recycling ink in an inkjet printer includes combining purged inks having two or more colors with black ink to form a mixed ink. The printer identifies an optical characteristic of the mixed ink and compares it to the optical characteristic for black ink. A controller for the printer adjusts the operation of the printer to form ink images having an optical characteristic that is closer to black ink than ink images formed with the mixed ink alone.

Abstract: A thin wall ink image receiving member enables the ink image receiving member to reach operational temperatures from a cold state more quickly than image receiving members used in previously known printers. The thin wall image receiving member includes at least one annular support member fixedly mounted against the inner surface of the cylindrical wall to enable the image receiving member to provide adequate pressure in a nip formed with a transfix roller to transfer an ink image from the image receiving member to media in the nip.

Abstract: A transfix roller is adapted for use with a thin walled image receiving member in an indirect printer. The transfix roller is centrally supported to present a more uniform pressure profile in the nip formed with the image receiving member. An interference fit between the central shaft and the roller sleeve enables the transfix roller to be made without an additional process to secure the shaft to the sleeve.

Abstract: A method for operating an image receiving member in a phase change ink printer has been developed. The method includes selectively rotating the image receiving member past an activated heater to heat a first portion of the image receiving member to a first predetermined temperature that is greater than a second temperature to which a remaining portion of the image receiving member is heated by the heater.