Patents by Inventor Tsubasa Obata

Tsubasa Obata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230073693
    Abstract: A laser processing apparatus includes a laser oscillator configured to emit a laser beam, a slit configured to narrow a width of the laser beam emitted from the laser oscillator to a width corresponding to a dividing groove to form the dividing groove of a predetermined width, a slit moving mechanism configured to move the slit in a direction corresponding to a width direction of the dividing groove, and an adjusting unit configured to make the center of the slit and the cross-sectional center of the laser beam entering the slit coincide with each other in a direction in which the slit moving mechanism moves the slit.
    Type: Application
    Filed: September 1, 2022
    Publication date: March 9, 2023
    Inventor: Tsubasa OBATA
  • Publication number: 20210170524
    Abstract: A laser beam adjustment system for adjusting a laser beam to a parallel light. The system includes a beam adjustment unit having a plurality of lenses arranged in an optical path of the laser beam and, first and second mirrors that reflect the laser beam having passed through the beam adjustment unit, first and second cameras configured to capture images of a first light having passed through the first mirror and a second light having passed through the second mirror, calculation sections configured to calculate first and second beam diameters of the first light and second light from the images captured by the first and second cameras, and a lens adjustment section configured to move one of the lenses of the beam adjustment unit in a direction parallel to the optical path of the laser beam so that the first and second beam diameters match each other.
    Type: Application
    Filed: November 23, 2020
    Publication date: June 10, 2021
    Inventor: Tsubasa OBATA
  • Patent number: 10985065
    Abstract: A wafer processing method includes a protective member laying step of placing a protective member on a face side of a wafer, a reverse side grinding step of grinding a reverse side of the wafer to thin the wafer, a cut groove forming step of positioning a cutting blade in alignment with projected dicing lines one at a time on the reverse side of the wafer, cutting the wafer with the cutting blade to form cut grooves in the wafer which terminate short of the face side thereof, and a cutting step of applying a laser beam to the wafer from the reverse side thereof along the cut grooves to completely sever the wafer along the projected dicing lines into individual device chips.
    Type: Grant
    Filed: October 31, 2017
    Date of Patent: April 20, 2021
    Assignee: DISCO CORPORATION
    Inventors: Yohei Yamashita, Tsubasa Obata, Yuki Ogawa
  • Patent number: 10861712
    Abstract: A processing method for a plate-shaped workpiece that has a transparent substrate, a first resin layer stacked on a front surface of the substrate, and a second resin layer stacked on a back surface of the substrate and in which the first resin layer is segmented into plural regions by plural planned dividing lines that intersect each other, includes sticking an expandable adhesive tape to the second resin layer, irradiating the workpiece with a laser beam with such a wavelength as to be absorbed by the first resin layer and transmitted through the transparent substrate, the laser beam removing the first resin layer along the planned dividing lines by ablation, the laser beam also forming a modified layer whose refractive index or mechanical strength is different from surroundings along the planned dividing lines.
    Type: Grant
    Filed: April 19, 2018
    Date of Patent: December 8, 2020
    Assignee: DISCO CORPORATION
    Inventor: Tsubasa Obata
  • Patent number: 10840140
    Abstract: A wafer dividing method includes a first step of cutting a back side of the wafer by using a cutting blade thereby forming a cut groove on the back side of the wafer along each division line, such that each cut groove has a depth not reaching the front side of the wafer from the back side thereof. A second step includes supplying a water-soluble liquid resin to the back side of the wafer thereby forming a water-soluble protective film on the back side of the wafer. A third step includes positioning a focal point of a laser beam on the bottom surface of each cut groove and next applying the laser beam to the bottom surface of each cut groove thereby fully cutting the wafer along each cut groove.
    Type: Grant
    Filed: May 1, 2019
    Date of Patent: November 17, 2020
    Assignee: DISCO CORPORATION
    Inventor: Tsubasa Obata
  • Patent number: 10796926
    Abstract: In a method of manufacturing a glass interposer, first, stacked bodies formed on a front surface and a back surface of a glass substrate are processed along division lines (streets) to form first grooves having a first width and such a depth as not to reach the glass substrate, while leaving a residual resin portion at bottoms of the first grooves. Thereafter, the residual resin portion is subjected to ablation processing to expose the front surface and the back surface of the glass substrate, thereby forming second grooves having a second width narrower than the first width. A laser beam is applied along the division lines through the second grooves to form modified layers in the inside of the glass substrate, and an external force is exerted on the glass substrate to divide the glass substrate, with the modified layers as division starting points.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: October 6, 2020
    Assignee: DISCO CORPORATION
    Inventors: Tsubasa Obata, Satoshi Kumazawa
  • Publication number: 20190348325
    Abstract: A wafer dividing method includes a first step of cutting a back side of the wafer by using a cutting blade thereby forming a cut groove on the back side of the wafer along each division line, each cut groove having a depth not reaching the front side of the wafer from the back side thereof, a second step of supplying a water-soluble liquid resin to the back side of the wafer thereby forming a water-soluble protective film on the back side of the wafer and a third step of positioning a focal point of a laser beam on the bottom surface of each cut groove and next applying the laser beam to the bottom surface of each cut groove thereby fully cutting the wafer along each cut groove.
    Type: Application
    Filed: May 1, 2019
    Publication date: November 14, 2019
    Inventor: Tsubasa OBATA
  • Publication number: 20190019692
    Abstract: In a method of manufacturing a glass interposer, first, stacked bodies formed on a front surface and a back surface of a glass substrate are processed along division lines (streets) to form first grooves having a first width and such a depth as not to reach the glass substrate, while leaving a residual resin portion at bottoms of the first grooves. Thereafter, the residual resin portion is subjected to ablation processing to expose the front surface and the back surface of the glass substrate, thereby forming second grooves having a second width narrower than the first width. A laser beam is applied along the division lines through the second grooves to form modified layers in the inside of the glass substrate, and an external force is exerted on the glass substrate to divide the glass substrate, with the modified layers as division starting points.
    Type: Application
    Filed: July 13, 2018
    Publication date: January 17, 2019
    Inventors: Tsubasa Obata, Satoshi Kumazawa
  • Publication number: 20180308711
    Abstract: A processing method for a plate-shaped workpiece that has a transparent substrate, a first resin layer stacked on a front surface of the substrate, and a second resin layer stacked on a back surface of the substrate and in which the first resin layer is segmented into plural regions by plural planned dividing lines that intersect each other, includes sticking an expandable adhesive tape to the second resin layer, irradiating the workpiece with a laser beam with such a wavelength as to be absorbed by the first resin layer and transmitted through the transparent substrate, the laser beam removing the first resin layer along the planned dividing lines by ablation, the laser beam also forming a modified layer whose refractive index or mechanical strength is different from surroundings along the planned dividing lines.
    Type: Application
    Filed: April 19, 2018
    Publication date: October 25, 2018
    Inventor: Tsubasa Obata
  • Patent number: 10049934
    Abstract: A wafer processing method divides a wafer into individual device chips along division lines. The method includes attaching an adhesive tape to the front side of the wafer and attaching a peripheral portion of the adhesive tape to an annular frame having an inside opening for receiving the wafer, thereby supporting the wafer through the adhesive tape to the annular frame; grinding the back side of the wafer to reduce the thickness of the wafer; cutting the back side of the wafer along each division line by using a cutting blade to form a cut groove having a depth not reaching the front side of the wafer; and applying a laser beam to the bottom of the cut groove from the back side of the wafer along each division line to divide the wafer to obtain the individual device chips.
    Type: Grant
    Filed: October 31, 2017
    Date of Patent: August 14, 2018
    Assignee: Disco Corporation
    Inventors: Yohei Yamashita, Tsubasa Obata, Yuki Ogawa
  • Publication number: 20180130709
    Abstract: A wafer processing method includes a protective member laying step of placing a protective member on a face side of a wafer, a reverse side grinding step of grinding a reverse side of the wafer to thin the wafer, a cut groove forming step of positioning a cutting blade in alignment with projected dicing lines one at a time on the reverse side of the wafer, cutting the wafer with the cutting blade to form cut grooves in the wafer which terminate short of the face side thereof, and a cutting step of applying a laser beam to the wafer from the reverse side thereof along the cut grooves to completely sever the wafer along the projected dicing lines into individual device chips.
    Type: Application
    Filed: October 31, 2017
    Publication date: May 10, 2018
    Inventors: Yohei Yamashita, Tsubasa Obata, Yuki Ogawa
  • Publication number: 20180122700
    Abstract: A wafer processing method divides a wafer into individual device chips along division lines. The method includes attaching an adhesive tape to the front side of the wafer and attaching a peripheral portion of the adhesive tape to an annular frame having an inside opening for receiving the wafer, thereby supporting the wafer through the adhesive tape to the annular frame; grinding the back side of the wafer to reduce the thickness of the wafer; cutting the back side of the wafer along each division line by using a cutting blade to form a cut groove having a depth not reaching the front side of the wafer; and applying a laser beam to the bottom of the cut groove from the back side of the wafer along each division line to divide the wafer to obtain the individual device chips.
    Type: Application
    Filed: October 31, 2017
    Publication date: May 3, 2018
    Inventors: Yohei Yamashita, Tsubasa Obata, Yuki Ogawa
  • Patent number: 9953871
    Abstract: A laser beam is applied to the front side of a wafer along division lines, to form grooves having a depth corresponding to a finished thickness of device chips. Molding resin is laid on the front side of the wafer and embedded in the grooves. A protective member is attached to a front side of the molding resin, and a back side of the wafer is ground to expose the grooves and to expose the molding resin embedded in the grooves on the back side of the wafer. The wafer is divided along the grooves by a cutting blade having a thickness smaller than the width of the grooves, a central portion in a width direction of the molding resin being exposed along the grooves, thereby dividing the wafer into individual device chips each having a periphery surrounded with the molding resin.
    Type: Grant
    Filed: November 2, 2016
    Date of Patent: April 24, 2018
    Assignee: DISCO CORPORATION
    Inventors: Tsubasa Obata, Yohei Yamashita
  • Patent number: 9779993
    Abstract: A method for dividing a wafer including: attaching a protective tape to a functional layer of the wafer with the adhesive layer of the tape in contact with the functional layer; and a wafer dividing step. The dividing step includes a cut groove forming step and a laser processing step. The cut groove forming step uses a blade to form a cut groove with a depth that does not reach the functional layer, resulting in part of the substrate being left along each division line. The laser processing step includes applying a laser beam to the part of the substrate left after the cut groove forming step and the functional layer of the wafer to form a laser processed groove having a depth reaching the tape. The tape is closely attached to the functional layer during the tape attaching step to prevent the adhesion of debris to the devices.
    Type: Grant
    Filed: October 14, 2015
    Date of Patent: October 3, 2017
    Assignee: DISCO CORPORATION
    Inventors: Yuki Ogawa, Kensuke Nagaoka, Tsubasa Obata, Yuri Ban
  • Patent number: 9716039
    Abstract: A wafer having a substrate and a functional layer formed on the front side of the substrate is processed by attaching a protective tape curable by an external stimulation to the front side of the functional layer. The substrate is cut from the back side along each division line by using a cutting blade, thereby forming a cut groove having a depth not reaching the functional layer, with a part of the substrate left between the bottom of the cut groove and the functional layer. A laser beam is applied along the cut groove, thereby dividing the remaining part of the substrate to divide the wafer into device chips. When the groove is formed, an uncut portion in which the cut groove is not formed is left in a peripheral marginal area of the wafer.
    Type: Grant
    Filed: May 10, 2016
    Date of Patent: July 25, 2017
    Assignee: Disco Corporation
    Inventors: Yuki Ogawa, Kensuke Nagaoka, Tsubasa Obata, Yuri Ban
  • Patent number: 9698301
    Abstract: A wafer processing method for dividing a wafer (including a substrate and a functional layer formed on the front side of the substrate) along a plurality of division lines. The functional layer is partitioned by the division lines to define a plurality of regions. The method includes the following steps: attaching a protective member to the front side of the wafer; cutting the back side of the substrate of the wafer in an area corresponding to each division line with a cutting blade, thereby forming a division groove having a depth not reaching the functional layer so that a part of the substrate is left in this area; applying a laser beam to the wafer from the back side of the substrate along the bottom of each division groove extending along each division line to thereby cut the part of the substrate and the functional layer along each division line.
    Type: Grant
    Filed: October 27, 2016
    Date of Patent: July 4, 2017
    Assignee: Disco Corporation
    Inventors: Yuki Ogawa, Yohei Yamashita, Tsubasa Obata
  • Publication number: 20170133269
    Abstract: A laser beam is applied to the front side of a wafer along division lines, to form grooves having a depth corresponding to a finished thickness of device chips. Molding resin is laid on the front side of the wafer and embedded in the grooves. A protective member is attached to a front side of the molding resin, and a back side of the wafer is ground to expose the grooves and to expose the molding resin embedded in the grooves on the back side of the wafer. The wafer is divided along the grooves by a cutting blade having a thickness smaller than the width of the grooves, a central portion in a width direction of the molding resin being exposed along the grooves, thereby dividing the wafer into individual device chips each having a periphery surrounded with the molding resin.
    Type: Application
    Filed: November 2, 2016
    Publication date: May 11, 2017
    Inventors: Tsubasa Obata, Yohei Yamashita
  • Publication number: 20170117434
    Abstract: A wafer processing method for dividing a wafer (including a substrate and a functional layer formed on the front side of the substrate) along a plurality of division lines. The functional layer is partitioned by the division lines to define a plurality of regions. The method includes the following steps: attaching a protective member to the front side of the wafer; cutting the back side of the substrate of the wafer in an area corresponding to each division line with a cutting blade, thereby forming a division groove having a depth not reaching the functional layer so that a part of the substrate is left in this area; applying a laser beam to the wafer from the back side of the substrate along the bottom of each division groove extending along each division line to thereby cut the part of the substrate and the functional layer along each division line.
    Type: Application
    Filed: October 27, 2016
    Publication date: April 27, 2017
    Inventors: Yuki Ogawa, Yohei Yamashita, Tsubasa Obata
  • Patent number: 9536787
    Abstract: Disclosed herein is a wafer processing method for dividing a wafer into a plurality of individual devices along a plurality of crossing division lines. The wafer is composed of a substrate and a functional layer formed on the front side of the substrate. The division lines are formed on the front side of the functional layer. A laser beam having a transmission wavelength to the substrate is applied to the wafer from the back side thereof to detect the height of an interface between the functional layer and the substrate in an area corresponding to each division line. The depth of cut by a cutting blade for cutting the substrate is next set according to the height detected above.
    Type: Grant
    Filed: April 21, 2016
    Date of Patent: January 3, 2017
    Assignee: Disco Corporation
    Inventors: Yuki Ogawa, Kensuke Nagaoka, Tsubasa Obata, Yuri Ban
  • Publication number: 20160343614
    Abstract: A wafer having a substrate and a functional layer formed on the front side of the substrate is processed by attaching a protective tape curable by an external stimulation to the front side of the functional layer. The substrate is cut from the back side along each division line by using a cutting blade, thereby forming a cut groove having a depth not reaching the functional layer, with a part of the substrate left between the bottom of the cut groove and the functional layer. A laser beam is applied along the cut groove, thereby dividing the remaining part of the substrate to divide the wafer into device chips. When the groove is formed, an uncut portion in which the cut groove is not formed is left in a peripheral marginal area of the wafer.
    Type: Application
    Filed: May 10, 2016
    Publication date: November 24, 2016
    Inventors: Yuki Ogawa, Kensuke Nagaoka, Tsubasa Obata, Yuri Ban