Patents by Inventor Tsukasa Toyooka

Tsukasa Toyooka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20040020082
    Abstract: To keep one of three hydraulic pumps unaffected by variations in torque of the remaining hydraulic pumps when the three hydraulic pumps are used, displacements of the first and second hydraulic pumps are controlled based on their own delivery pressures P1, P2 and a pressure P3′ obtained by reducing through a reducing valve 14 a delivery pressure P3 from the third hydraulic pump, while a displacement of the third hydraulic pump 3 is controlled only by its own delivery pressure P3. The pressure oil delivered from the third hydraulic pump 3, therefore, remains unaffected by variations in delivery flow rates from the first and second hydraulic pumps 1,2, in other words, by variations in their torque consumptions, so that the third hydraulic pump is assured to provide a stable flow rate.
    Type: Application
    Filed: June 19, 2003
    Publication date: February 5, 2004
    Inventors: Nobuei Ariga, Genroku Sugiyama, Hideaki Tanaka, Tsukasa Toyooka, Masaki Egashira, Takatoshi Ooki
  • Patent number: 6619037
    Abstract: Provided are hydraulic pumps 1,2, a control valve group 15a connected to the pump 1 and including a bypass on/off valve 7, a control valve group 15b connected to the pump 2 and including a reserve-actuator-controlling, directional control valve 11, a communication line 13 communicating a most upstream side of the control valve group 15a with a supply line 11a to the reserve-actuator-controlling, directional control valve 11, a merge control valve 14 for communicating or cutting off the communication line 13, an interlocked control means for changing over the merge control valve 14 to an open position and the bypass on/off valve 7 to a closed position in association with a change-over operation of the reserve-actuator-controlling, directional control valve 11, and a selective control valve 28 capable of taking one of a state, in which the operation to change over the merge control valve 14 by the interlocked control means is feasible, and another state in which the operation to change over the merge control va
    Type: Grant
    Filed: July 19, 2001
    Date of Patent: September 16, 2003
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Tsukasa Toyooka, Toichi Hirata, Genroku Sugiyama, Kouji Ishikawa, Masao Nishimura, Tsuyoshi Nakamura
  • Publication number: 20020157529
    Abstract: In a hose rupture control valve unit comprising a main valve constituted by a poppet valve member and a pilot valve constituted by a spool valve member, a hydraulic fluid can be supplied from a hose connection chamber to a cylinder connection chamber even in the condition of a pilot pressure acting upon the spool valve member, so that the smooth operation can be obtained without a delay in opening of the poppet valve member upon an abrupt reversed lever operation.
    Type: Application
    Filed: December 20, 2001
    Publication date: October 31, 2002
    Inventors: Masao Kariya, Genroku Sugiyama, Tsukasa Toyooka
  • Patent number: 6241212
    Abstract: A hose rupture control valve unit includes a housing provided with two input/output ports. One input/output port is directly attached to a bottom port of a hydraulic cylinder, and the other input/output port is connected to one of actuator ports of a control valve via an actuator line. Within the housing, there are provided a poppet valve body serving as a main valve, a spool valve body serving as a pilot valve which is operated with a pilot pressure supplied as an external signal from a manual pilot valve, thereby operating the poppet valve body, and a small spool having the function of an overload relief valve. The above construction reduces the number of components arranged in a flow passage through which a hydraulic fluid passes at a large flow rate, and hence a pressure loss. A further reduction in overall size and production cost of the valve unit is achieved.
    Type: Grant
    Filed: April 20, 1999
    Date of Patent: June 5, 2001
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Tarou Takahashi, Genroku Sugiyama, Tsukasa Toyooka
  • Patent number: 6220028
    Abstract: A hydraulic drive system is provided with a signal guide system for guiding a delivery pressure of a pump as a command pressure via a line and a port, another signal guide system for guiding a pilot pressure of a pilot pump as another command pressure via a line and a port, a tilting control unit for controlling the displacement of the pump by the command pressures guided to the ports, a controller having a command current-setting unit for setting a relationship between a target engine speed and a command current, a target engine speed-indicating unit for an engine, and a solenoid-operated proportional valve for allowing the pilot pressure of the line to pass as is while no drive signal is outputted from the controller but for being reduced in opening to change the pilot pressure to a smaller value when a drive signal is outputted from the controller.
    Type: Grant
    Filed: December 3, 1998
    Date of Patent: April 24, 2001
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Kouji Ishikawa, Toichi Hirata, Genroku Sugiyama, Tsukasa Toyooka, Tsuyoshi Nakamura, Yasuharu Gotou
  • Patent number: 6212886
    Abstract: A hydraulic drive system includes a closed center directional control valve connected to a hydraulic pump through a hydraulic fluid supply line and controlling a flow of a hydraulic fluid supplied to an actuator. A throttle and cutoff means for throttling and cutting off an unloading circuit depending on a operation amount of the directional control valve is installed in the unloading circuit interconnecting the hydraulic fluid supply line and a reservoir. The throttle and cutoff means comprises a logic valve including a feedback slit of which an opening area is increased and decreased depending on an amount by which a valve body is moved, and a pilot variable throttle for controlling a rate of a pilot flow passing the feedback slit depending on the operation amount of the directional control valve.
    Type: Grant
    Filed: August 3, 1998
    Date of Patent: April 10, 2001
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Genroku Sugiyama, Toichi Hirata, Tsukasa Toyooka
  • Patent number: 6161586
    Abstract: A tournament oil path constituting apparatus in which while a laminated block is constituted by laminating a number of oil path plates, a number of shuttle valve holes and connection grooves made continuous to the shuttle valve holes are formed at overlap faces of the oil path plates, shuttle valves are integrated to the shuttle valve holes, introductory oil paths communicating with the shuttle valve holes are formed at both of the oil path plates formed with the shuttle valve holes and the oil path plates having match faces on sides of the shuttle valve holes and a high pressure oil is selected by the shuttle valves from pressure oils conducted both of the introductory oil paths and conducted to the connection grooves. The tournament oil path constituting apparatus also including a number of main paths penetrating the number of laminated oil path plates and branch grooves branched from the main paths.
    Type: Grant
    Filed: March 12, 1999
    Date of Patent: December 19, 2000
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Toichi Hirata, Genroku Sugiyama, Tsukasa Toyooka, Norio Onuma, Ikuo Inagaki, Masao Kashiwagi
  • Patent number: 6101456
    Abstract: A control system wherein a reverse characteristic having a reverse input/output relationship to a target input/output characteristic of a control object, is preset, and a target value for an output of the control object is calculated. A command signal corresponding to the target value then is determined based on the preset reverse characteristic, and the command signal is output to the control object. The control system includes first means for calculating a command signal corresponding to a given target value for the output of the control object based on the preset reverse characteristic, outputting the command signal to the control object, measuring an output of the control object and estimating a deviation between an actual input/output characteristic of the control object and the target input/output characteristic therefor, and storing data on the deviation between the input/output characteristics as learning correction data.
    Type: Grant
    Filed: April 15, 1997
    Date of Patent: August 8, 2000
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Youichi Kowatari, Toichi Hirata, Hidefumi Takegahara, Tsukasa Toyooka, Kouji Ishikawa, Genroku Sugiyama, Shigehiro Yoshinaga
  • Patent number: 5974796
    Abstract: A regulator (20) comprises a servo piston 21 and a tilting control valve (22) which is made up of a spool (22a), a spring (22b), a control piston (22d) and a first pressure bearing chamber (22e). With these components, the regulator (20) controls a pump tilting such that a pump delivery rate is reduced as delivery pump pressure rises. The tilting control valve (22) also includes a second pressure bearing chamber (22f). When a gate-lock lever (31) is operated to switch over a lock valve (30), a flow control valve (6) is disabled from operating not to move even if a control lever (11a) is erroneously touched, and the machine is surely kept from coming into operation. At the same time, pilot primary pressure from a pilot pump (3) is introduced to the second pressure bearing chamber (22f) of the tilting control valve (22), causing the pump tilting to reduce down to a minimum tilting (q.sub.min).
    Type: Grant
    Filed: December 9, 1997
    Date of Patent: November 2, 1999
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Kouji Ishikawa, Genroku Sugiyama, Tsukasa Toyooka, Tsuyoshi Nakamura
  • Patent number: 5940997
    Abstract: A hydraulic circuit system includes a shuttle block, and shuttle valves are arranged and connected within the shuttle block. The maximum pressure in a predetermined operation signal pressure group selected from operation signal pressures generated by pilot operating units is selected to produce a control signal pressure within the shuttle block. The control signal pressure is output to control devices such as a track communicating valve, a swing brake cylinder, and regulators for hydraulic pumps.
    Type: Grant
    Filed: September 1, 1998
    Date of Patent: August 24, 1999
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Tsukasa Toyooka, Toichi Hirata, Genroku Sugiyama, Kazunori Nakamura, Kouji Ishikawa, Tsuyoshi Nakamura
  • Patent number: 5930996
    Abstract: In the arm-crowding or track operation, a calculating portion (700d2 or 700d4) calculates a modification gain (KAC or KTR) depending on an operation pilot pressure and a calculating portion (700g) calculates a decrease modification (DND) based on the KAC or KTR, while a calculating portion (700m or 700p) calculates a modification gain (KACH or KTRH) depending on an operation pilot pressure and calculating portions (700q-700s) calculate an increase modification (DNH) based on the KACH or KTRH. A reference target engine revolution speed NR0 is modified using the DND and DNH. In other operations than the arm-crowding and track operations, NR0 is modified using only the decrease modification (DND) calculated from the modification gain just depending on the operation pilot pressure. In the operation where an engine revolution speed is desired to become higher as an actuator load increases, the engine revolution speed can be controlled in accordance with change of the actuator load as well.
    Type: Grant
    Filed: October 1, 1998
    Date of Patent: August 3, 1999
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Kazunori Nakamura, Ei Takahashi, Tsukasa Toyooka, Kouji Ishikawa, Tsuyoshi Nakamura, Yoichi Kowatari, Tadatoshi Shimamura, Genroku Sugiyama, Toichi Hirata
  • Patent number: 5911506
    Abstract: A reference pump-delivery-rate calculating portion calculates a reference delivery rate of a hydraulic pump by referring to a table stored in a memory based on a control pilot pressure for the hydraulic pump. A target pump-delivery-rate calculating portion divides the reference delivery rate by a ratio of a maximum revolution speed to a target engine revolution speed, thereby calculating a target delivery rate. A target pump tilting calculating portion divides the target delivery rate by an actual engine revolution speed and a constant, thereby calculating a target tilting. A solenoid output current calculating portion calculates a drive current to provide the target tilting and outputs the drive current to a solenoid control valve. The pump delivery rate is thereby controlled with good response following input change of an operation instructing device.
    Type: Grant
    Filed: October 6, 1998
    Date of Patent: June 15, 1999
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Kazunori Nakamura, Ei Takahashi, Tsukasa Toyooka, Kouji Ishikawa, Tsuyoshi Nakamura, Yoichi Kowatari, Tadatoshi Shimamura, Genroku Sugiyama, Toichi Hirata
  • Patent number: 5907951
    Abstract: A hydraulic control system according to the present invention for a construction machine is provided with a directional control valve switchable by a pilot control valve, a hydraulic cylinder, a pilot pump, a selector valve for selecting one of a maximum value out of pilot pressures of the pilot control valve, a flow control unit for controlling the flow rate of a variable displacement hydraulic pump, a pressure-reducing valve for converting a delivery pressure of the pilot pump to a pump control signal, which controls driving of the flow control unit, in accordance with a pilot pressure guided to a first signal line connected to the selector valve, a branch line connecting the pilot pump and the pressure-reducing valve with each other, and a second signal line for guiding the pump control signal, which has been converted at the pressure-reducing valve, to the flow control unit.
    Type: Grant
    Filed: March 5, 1998
    Date of Patent: June 1, 1999
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Tsukasa Toyooka, Toichi Hirata, Genroku Sugiyama, Kouji Ishikawa, Tsuyoshi Nakamura
  • Patent number: 5890303
    Abstract: A pilot pressure sensor detects a pilot pressure from an arm operating unit and outputs a pilot pressure signal. A drive signal corresponding to the pilot pressure signal is then outputted from a controller to a solenoid-operated proportional valve. Through the solenoid-operated proportional valve, a pilot pressure is fed to an auxiliary selector valve so that an opening of said auxiliary selector valve becomes greater. Of pressure oil delivered from a first hydraulic pump, a flow rate of the pressure oil to be branched to a side of a by-pass circuit is hence increased. The pressure oil fed through the by-pass circuit passes through a merging directional control valve and is caused to merge with pressure oil fed from a second hydraulic pump. The thus-merged pressure oil is then fed to a hydraulic arm cylinder.
    Type: Grant
    Filed: December 26, 1996
    Date of Patent: April 6, 1999
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Kouji Ishikawa, Toichi Hirata, Genroku Sugiyama, Tsukasa Toyooka, Youichi Kowatari
  • Patent number: 5848531
    Abstract: A hydraulic system for a construction machine includes a hydraulic pump driven by a prime mover, actuators driven by a hydraulic fluid delivered from the hydraulic pump, flow control valves for controlling flow of the hydraulic fluid to the actuators and operation means for operating the flow control valves. A relief value sets a relief pressure for limiting the maximum delivery pressure of the hydraulic pump and relief pressure change means increase or decrease the relief pressure set by the relief valve. The relief pressure change means automatically increase or decrease the relief pressure in accordance with the input amount of the operation means.
    Type: Grant
    Filed: January 3, 1997
    Date of Patent: December 15, 1998
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Tsuyoshi Nakamura, Toichi Hirata, Genroku Sugiyama, Tsukasa Toyooka, Youichi Kowatari, Kouji Ishikawa
  • Patent number: 5829252
    Abstract: Pump ports 9p, 10p, 11p, 13p of boom, arm, bucket and first travel directional control valves 9-11, 13 are connected to first and second hydraulic pumps 1a, 1b through feeder lines 93a, 93b; 103a, 103b; 113a, 113b; 133a, 133b. Auxiliary valves 91a, 91b; 101a, 101b; 111a, 101b; 131a, 131b controlled respectively by proportional solenoid valves 31a, 31b; 32a, 32b; 33a, 33b; 34a, 34b are disposed in those feeder lines. The auxiliary valves each have a function as a reverse-flow preventing function and a variable resisting function including a flow cutoff function, whereby a joining circuit and a preference circuit can be realized in the closed center circuit with a simple structure and further, a preference degree and metering characteristics can be set independently of each other during the combined operation of plural actuators.
    Type: Grant
    Filed: May 16, 1997
    Date of Patent: November 3, 1998
    Assignee: Hitachi Construction Machinery, Co., Ltd.
    Inventors: Toichi Hirata, Genroku Sugiyama, Tsukasa Toyooka
  • Patent number: 5813311
    Abstract: A controller 520 has a data portion 520c in which the relationship between a pump delivery pressure and a target opening area of a variable throttle 300a of a control valve 300 is set such that the target opening area is large when the pump delivery pressure is low, and small when the pump delivery pressure is high. An input portion 520a takes in a detection signal from a pump pressure sensor 700, a processing portion 520b reads the data from the data portion 520c and calculates a signal output to a solenoid proportional valve 590, and an output portion 520d converts the calculated signal into a command signal for the solenoid proportional valve 590 and outputs the command signal. Upon receiving the command signal from the controller 520, the solenoid proportional valve 590 produces a command pilot pressure for the control valve 300 corresponding to the input signal and controls the opening area of the variable throttle 300a.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: September 29, 1998
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Tsukasa Toyooka, Toichi Hirata, Genroku Sugiyama, Shigehiro Yoshinaga, Kouji Ishikawa, Youichi Kowatari, Tsuyoshi Nakamura
  • Patent number: 5673558
    Abstract: For enabling a boom to be smoothly raised during the triple combined operation of boom-up, arm-crowd and bucket-crowd in a hydraulic circuit system for a hydraulic excavator, in a first valve group of a hydraulic valve apparatus (12), a variable throttle valve (70) is installed in a feeder passage (32) of a bucket directional control valve (21) downstream of a load check valve (32a), and a secondary pressure C as a boom-up operation command is introduced through a line (71) to a pilot control sector (70a) of the variable throttle valve (70) which sector operates in the throttling direction, so that when the secondary pressure C is 0 or small, the variable throttle valve (70) is fully opened and, as the secondary pressure C increases, an opening area of the variable throttle valve (70) is reduced to restrict the flow rate of a hydraulic fluid supplied through the bucket directional control valve (21).
    Type: Grant
    Filed: February 13, 1996
    Date of Patent: October 7, 1997
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Genroku Sugiyama, Toichi Hirata, Koji Ishikawa, Tsukasa Toyooka, Tsuyoshi Nakamura
  • Patent number: 5479778
    Abstract: When the pump pressure detected through a pressure detecting line 48 is raised higher than a first predetermined pressure Pd1, a recovery switching valve 44 is shifted to a valve-closed position to cease the recovery function. At this time, the pump delivery pressure detected through a pressure detecting line 51 is higher than a second predetermined pressure Pd1* close to the first predetermined pressure Pd1, and an engine speed increasing device 52 controls an engine controller 11 to increase the rotational speed of an engine 10, thereby increasing the pump delivery rate. Thus, it is possible to make small speed change of an actuator and to increase working efficiency with no deterioration in operability, even when a recovery function is ceased.
    Type: Grant
    Filed: December 1, 1994
    Date of Patent: January 2, 1996
    Assignee: Hitachi Construction Machinery Co., Ltd.
    Inventors: Tsukasa Toyooka, Toichi Hirata, Genroku Sugiyama, Akira Tatsumi