Patents by Inventor Tsuyoshi EHARA

Tsuyoshi EHARA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250010555
    Abstract: A metal member (a lid member and a positive terminal member) has a surface with a joining region to be joined to a resin member (a positive-electrode resin member) to seal between the first space and the second space (outside and inside of a battery) in combination with the resin member. The joining region includes a roughened region formed on the surface and constituted of a base layer composed of accumulated debris particles, and a column group layer composed of nano columnar bodies standing densely in two dimensions, each being formed of the debris particles bonding to one another like strings of beads extending in the height direction from the base layer. The nano columnar bodies in the resin member have an average height of 84 nm or more.
    Type: Application
    Filed: April 22, 2024
    Publication date: January 9, 2025
    Inventors: Yozo UCHIDA, Yuki SATO, Tsuyoshi EHARA, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Yasuaki NAGANO, Shigeru MATSUMOTO
  • Patent number: 12183875
    Abstract: The present disclosure provides a joining technique capable of improving strength and reducing electrical resistance of a connecting portion that performs heterometal interjunction in a sealed battery. A mode of the sealed battery disclosed herein includes an electrode body, a battery case, a positive electrode internal terminal, a positive electrode external terminal, a negative electrode internal terminal, and a negative electrode external terminal. In the sealed battery, in a connecting portion between the negative electrode internal terminal and the negative electrode external terminal, an upper end of the negative electrode internal terminal and the negative electrode external terminal are stacked with a plated layer interposed therebetween and, at the same time, the negative electrode internal terminal and the negative electrode external terminal are joined to each other via the plated layer.
    Type: Grant
    Filed: December 28, 2023
    Date of Patent: December 31, 2024
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tsuyoshi Ehara, Yoshinori Shibata
  • Publication number: 20240387965
    Abstract: A battery is a lithium-ion battery including a case, an electrode body and an electrolytic solution which are housed inside the case, and a resin member fixed to the case and having an inner exposed surface which is exposed inside the case. The electrolytic solution is a non-aqueous electrolytic solution containing fluorine. The resin member includes glass filler formed of glass which contains silicon oxide as a main body and added with group 2 elements. A number of atoms ratio of the group 2 elements to silicon in component elements of the glass filler is 0.12% or more and 65% or less.
    Type: Application
    Filed: March 21, 2024
    Publication date: November 21, 2024
    Inventors: Yuki SATO, Yozo UCHIDA, Tsuyoshi EHARA, Syoichi TSUCHIYA, Masataka ASAI, Nozomi TATEYAMA, Tsuyoshi ASANO, Masahiro UCHIMURA, Shigeru MATSUMOTO, Yasuaki NAGANO
  • Patent number: 12148955
    Abstract: A secondary battery herein disclosed includes a power generating element, a battery case, and an electrode terminal. The electrode terminal includes a terminal part, an external connection part, and a molding resin part. The terminal part is connected to the power generating element. The external connection part contacts with the terminal part. The molding resin part covers the periphery of the connection surface between the external connection part and the terminal part in a state where a part of the external connection part is exposed to outside. The external connection part includes a step part between an outer circumferential portion of a connection surface between the external connection part and the terminal part, and an exposed part exposed from the molding resin part to the outside. The molding resin part covers both the outer circumferential portion of the connection surface and the step part.
    Type: Grant
    Filed: October 19, 2021
    Date of Patent: November 19, 2024
    Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Tsuyoshi Ehara
  • Publication number: 20240335987
    Abstract: In an aluminum member, a member body made of metal aluminum (a lid member and a positive terminal member) is formed, on its member surface, with protrusions (a lid upper-surface protrusion layer, a lid lower-surface protrusion layer, a terminal side-surface protrusion layer, a terminal lower-surface protrusion layer) having a nano-order diameter of less than 1 ?m and a nano-order height of less than 1 ?m, which are densely arranged. Proximal end portions of the protrusions, continuous to the member surface, contains amorphous alumina and ?-alumina.
    Type: Application
    Filed: March 4, 2024
    Publication date: October 10, 2024
    Inventors: Yuki SATO, Yozo UCHIDA, Tsuyoshi EHARA, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Yasuaki NAGANO, Shigeru MATSUMOTO
  • Publication number: 20240283102
    Abstract: A battery includes a unit member in which a positive-electrode resin member made of resin is joined to each of a lid and a positive terminal member, which are made of metal. The lid and the positive terminal member are formed, on respective surfaces, with protrusions that have an average diameter of less than 1 ?m on a nano-order and are arranged in a densely reticulated arrangement. The resin forming the positive-electrode resin member intrudes into each gap between at least distal ends of the adjacent protrusions, so that the positive-electrode resin member is joined to at least the distal ends of the protrusions.
    Type: Application
    Filed: December 25, 2023
    Publication date: August 22, 2024
    Inventors: Yozo UCHIDA, Tsuyoshi EHARA, Yuki SATO, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Yasuaki NAGANO, Shigeru MATSUMOTO
  • Publication number: 20240274935
    Abstract: A battery lid includes an aluminum lid member, a first terminal member made of aluminum and a second terminal member made of copper, each extending to both a front side and a back side, and resin members fixing the terminal members to the lid member. Of the second terminal member, an opposite surface that faces a wall surface between the front side and the back side of the lid member via the resin member is formed with asperities, in which the resin member bites to form a minute anchor structure. The resin member is made of a base resin mixed with fillers and prepared so that its linear expansion coefficient in a range of 80% to 120% of a linear expansion coefficient of the aluminum.
    Type: Application
    Filed: January 22, 2024
    Publication date: August 15, 2024
    Inventors: Tsuyoshi EHARA, Yozo UCHIDA, Yuki SATO, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Yasuaki NAGANO, Shigeru MATSUMOTO
  • Publication number: 20240243401
    Abstract: The manufacture method disclosed herein is a method for manufacturing an electrical storage device, including a step of preparing an outer case in which a peripheral part of an opening is a flat surface, and a lid assembly obtained by integral molding of a lid, a terminal member and an insulating member, a step of attaching the lid assembly to the opening of the outer case, and a step of irradiating the boundary of the peripheral part and an outer edge part with laser light. The lid assembly is placed so that an inclined part will become thinner from the outer surface toward the boundary with the outer case, and the outer surface of the lid is placed at a higher place than the peripheral part of the opening, and the inner surface of the lid is placed at a lower place than the peripheral part of the opening.
    Type: Application
    Filed: November 16, 2023
    Publication date: July 18, 2024
    Inventors: Yuki SATO, Yozo UCHIDA, Tsuyoshi EHARA, Syoichi TSUCHIYA, Masataka ASAI, Nozomi TATEYAMA, Tsuyoshi ASANO, Masahiro UCHIMURA, Shigeru MATSUMOTO, Daisuke SUZUKI, Yuki NAGAE
  • Publication number: 20240234795
    Abstract: The present disclosure provides a joining technique capable of improving strength and reducing electrical resistance of a connecting portion that performs heterometal interjunction in a sealed battery. A mode of the sealed battery disclosed herein includes an electrode body, a battery case, a positive electrode internal terminal, a positive electrode external terminal, a negative electrode internal terminal, and a negative electrode external terminal. In the sealed battery, in a connecting portion between the negative electrode internal terminal and the negative electrode external terminal, an upper end of the negative electrode internal terminal and the negative electrode external terminal are stacked with a plated layer interposed therebetween and, at the same time, the negative electrode internal terminal and the negative electrode external terminal are joined to each other via the plated layer.
    Type: Application
    Filed: March 21, 2024
    Publication date: July 11, 2024
    Inventors: Tsuyoshi EHARA, Yoshinori SHIBATA
  • Publication number: 20240194990
    Abstract: A power storage device includes a case having a metal lid with an insertion hole, a terminal member inserted through the insertion hole, and a resin member insulating between the case and the terminal member. The terminal member is made of a flat plate-shaped metal member bent to form an inner terminal part and an outer terminal part including a connection flat surface. The outer terminal part includes an outer main portion extending from an area joined to the inner terminal part to one side in a thickness direction of the inner terminal part, forming over half of the connection flat surface, and an outer protruding portion protruding on the other side in the thickness direction, forming the rest of the connection flat surface. The terminal member has a T-shaped cross-section at a portion including the joined area of the inner and outer terminal parts.
    Type: Application
    Filed: October 24, 2023
    Publication date: June 13, 2024
    Inventors: Tsuyoshi EHARA, Yozo UCHIDA, Yuki SATO, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Takashi TAKIMOTO, Shigeru MATSUMOTO, Yasuaki NAGANO
  • Publication number: 20240186626
    Abstract: A battery includes: an outer casing accommodating a power generating element; and a terminal member connected thereto and having a terminal surface exposed outside the outer casing. The battery further includes a conductive closing member formed with a through hole for the terminal member, and an insulating sealing resin member closing a gap between the closing member and the terminal member over the entire perimeter of the through hole. The outer surface of the sealing resin member outside the closing member is defined by an outward-facing portion connected to the terminal member and a sloped portion continuous with and more steeply sloped than the outward-facing portion to have a height from an outer surface of the closing member, smaller toward a farther side from the terminal member. Those outward-facing portion and sloped portion are provided outside an outer edge of the terminal surface over the entire perimeter thereof.
    Type: Application
    Filed: October 18, 2023
    Publication date: June 6, 2024
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, Prime Planet Energy & Solutions, Inc.
    Inventors: Shigeru MATSUMOTO, Yozo UCHIDA, Tsuyoshi EHARA, Yuki SATO
  • Publication number: 20240178495
    Abstract: A power storage device includes a case having a metal lid with an insertion hole, a terminal member inserted through the insertion hole, and a resin member insulating between the case and the terminal member. The lid has a surface facing outside, including a ring-shaped hole-surrounding region around the insertion hole, to which the resin member is airtightly firmly fixed, and an outer region contacting the resin member. A two-region consisting of two, the hole-surrounding region and the outer region, has a two-region length at a two-region length ratio of 3.0 or more, which is the ratio of the maximum two-region length to the minimum two-region length, and a seal length of 1.4 or less, which is the ratio of the maximum seal length to the minimum seal length of the hole-surrounding region.
    Type: Application
    Filed: November 7, 2023
    Publication date: May 30, 2024
    Inventors: Tsuyoshi EHARA, Yozo UCHIDA, Yuki SATO, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Takashi TAKIMOTO, Shigeru MATSUMOTO, Yasuaki NAGANO
  • Publication number: 20240170814
    Abstract: A method for producing a power storage device includes an insert-molding step of making a resin member by insert-molding with respect to a terminal member inserted in an insertion hole of a lid. In this insert-molding step, the insertion hole of the lid is placed in front of a gate, and a molten resin is injected through the gate to flow in an opposite gate-side space in a cavity through the insertion hole, allowing the molten resin to spread over the entire cavity, to form the resin member.
    Type: Application
    Filed: October 11, 2023
    Publication date: May 23, 2024
    Inventors: Tsuyoshi EHARA, Yozo UCHIDA, Yuki SATO, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Shigeru MATSUMOTO, Yasuaki NAGANO
  • Publication number: 20240170776
    Abstract: A method for producing a power storage device includes an insert-molding step in which a resin member is formed by insert molding with a terminal member inserted in an insertion hole of a case member. This insert-molding step is performed using a molding mold that includes a top-surface contact portion which is to face and tightly contact with a terminal top surface of the terminal member, an inner annular flat portion and an outer annular flat portion to form a frame top surface of the resin member, and an annular protruding portion to form an annular groove of the resin member.
    Type: Application
    Filed: September 27, 2023
    Publication date: May 23, 2024
    Inventors: Tsuyoshi EHARA, Yozo UCHIDA, Yuki SATO, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Takashi TAKIMOTO, Shigeru MATSUMOTO, Yasuaki NAGANO
  • Publication number: 20240170816
    Abstract: A method for producing a power storage device includes a process of insert-molding. This process is to relatively move a first mold and a second mold to press a terminal top surface of a terminal member by a top-face close-contact portion of the first mold to a second-mold side and to press a to-be-contacted portion of the terminal member by a contact portion of the second mold to a first-mold side so that a deformed portion of the terminal member is elastically deformed. A resin member is thus insert-molded while the terminal top surface is pressed and tightly contacted with the top-face contact portion.
    Type: Application
    Filed: October 18, 2023
    Publication date: May 23, 2024
    Inventors: Tsuyoshi EHARA, Yozo UCHIDA, Yuki SATO, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Yasuaki NAGANO, Shigeru MATSUMOTO
  • Publication number: 20240170777
    Abstract: A power storage device includes a case member, a terminal member inserted in an insertion hole of the case member, and a resin member joined to the case member and the terminal member. The resin member includes, on a resin outer surface exposed on an outer side of the case member, at least any one of a recess and a projection portion increasing a creepage distance from a terminal outer surface, which is exposed on the outer side of the case member, of the terminal member to a case outer surface exposed on the outer side of the case member.
    Type: Application
    Filed: October 25, 2023
    Publication date: May 23, 2024
    Inventors: Tsuyoshi EHARA, Yozo UCHIDA, Yuki SATO, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Takashi TAKIMOTO, Shigeru MATSUMOTO, Yasuaki NAGANO
  • Publication number: 20240128493
    Abstract: The present disclosure provides a joining technique capable of improving strength and reducing electrical resistance of a connecting portion that performs heterometal interjunction in a sealed battery. A mode of the sealed battery disclosed herein includes an electrode body, a battery case, a positive electrode internal terminal, a positive electrode external terminal, a negative electrode internal terminal, and a negative electrode external terminal. In the sealed battery, in a connecting portion between the negative electrode internal terminal and the negative electrode external terminal, an upper end of the negative electrode internal terminal and the negative electrode external terminal are stacked with a plated layer interposed therebetween and, at the same time, the negative electrode internal terminal and the negative electrode external terminal are joined to each other via the plated layer.
    Type: Application
    Filed: December 28, 2023
    Publication date: April 18, 2024
    Inventors: Tsuyoshi EHARA, Yoshinori SHIBATA
  • Publication number: 20240113366
    Abstract: A method for producing a power storage device includes forming a lid, forming a lid assembly, closing, and welding. In forming a lid, there is included forming, by forging, a protruding portion between a peripheral portion and an insertion-hole surrounding portion of the lid to block scattered light of a laser beam from being irradiated to a resin member, with a distance D from an end surface of the peripheral portion to a side surface of the protruding portion falling within 0.5t (D?0.5t) relative to a thickness t of the lid.
    Type: Application
    Filed: September 7, 2023
    Publication date: April 4, 2024
    Inventors: Yuki SATO, Yozo UCHIDA, Tsuyoshi EHARA, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Shigeru MATSUMOTO, Yasuaki NAGANO
  • Publication number: 20240113367
    Abstract: A method for producing a power storage device includes placing a lid assembly that includes a lid and a terminal member integrated therewith via a resin member to close an opening portion of a case body with the lid, and laser-welding the opening portion of the case body and the peripheral portion of the lid over an entire circumference. In placing the lid assembly, a peripheral high-level region, in which a peripheral outer surface of the peripheral portion of the lid is located on the outer side relative to an opening end surface of the opening portion of the case body is provided in proximate long-side opening portions, close of the opening portion and proximate long-side peripheral portions of the peripheral portion.
    Type: Application
    Filed: September 7, 2023
    Publication date: April 4, 2024
    Inventors: Yuki SATO, Yozo UCHIDA, Tsuyoshi EHARA, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Shigeru MATSUMOTO, Yasuaki NAGANO
  • Publication number: 20240113368
    Abstract: A method for producing a power storage device includes closing an opening portion of a case body with a lid of a lid assembly, and laser-welding the opening portion of the case body and a peripheral portion of the lid over their entire circumference. A resin member has an outer surface including a scattered light-reached surface to which scattered light of a laser beam directly reaches, at least a part of the scattered light-reached surface including a smoothed region having a surface roughness of 0.6 ?m or less.
    Type: Application
    Filed: September 11, 2023
    Publication date: April 4, 2024
    Inventors: Yuki SATO, Yozo UCHIDA, Tsuyoshi EHARA, Syoichi TSUCHIYA, Masataka ASAI, Tsuyoshi ASANO, Masahiro UCHIMURA, Shigeru MATSUMOTO, Yasuaki NAGANO