Abstract: Disclosed is a surface coated member having excellent adhesion resistance and fracture resistance. A surface coated member (1) comprises a coating layer (3) on the surface of a base (2). The coating layer (3) is composed of a multilayer body wherein a titanium carbonitride (TiCN) layer (4), a continuously existing intermediate layer (5) containing titanium, aluminum, carbon and oxygen and having an average film thickness of 5-30 nm, and an ?-aluminum oxide (Al2O3) layer (9) composed of aluminum oxide (Al2O3) having an ? crystal structure are sequentially formed by deposition.

Abstract: Provided is a cutting tool such that the progress of wear is delayed and that wear resistance is excellent. This cutting tool is configured in such a way that multiple cover layers (7, 8, 9, 10, 11, 12, 14) are formed on the surface of a substrate (6); that the outermost layer (14), which is one of the cover layers, comprises a Ti(CxNyOz)a (x+y+z=1, 0?x?0.6, 0?y?0?0.6, 0.2?z?0.8, 1.0?a?1.7) layer; and that the thickness of that portion of the outermost layer (14) which is located in the center section (3a) of a flank surface is smaller than the surface roughness (Ra) of the outermost layer (14). The outermost layer (14) comes into contact with an article to be cut, leading to a coating being generated, with the result that the progress of wear is restricted.

Abstract: Disclosed is a surface coated member having excellent adhesion resistance and fracture resistance. A surface coated member (1) comprises a coating layer (3) on the surface of a base (2). The coating layer (3) is composed of a multilayer body wherein a titanium carbonitride (TiCN) layer (4), a continuously existing intermediate layer (5) containing titanium, aluminum, carbon and oxygen and having an average film thickness of 5-30 nm, and an a-aluminum oxide (Al2O3) layer (9) composed of aluminum oxide (Al2O3) having an a crystal structure are sequentially formed by deposition.

Abstract: A surface coated member and its manufacturing method are provided. The member has a substrate and a coating layer on the substrate surface. A plurality of first phases and a second phase exist in the coating layer surface. The first phases are composed of at least one compound containing at least one element selected from metals in Groups 4, 5 and 6 of the periodic table, aluminum and silicon, and oxygen. The second phase is composed of at least one compound selected from carbide, nitride and carbon nitride of at least one element selected from the abovementioned metals, aluminum and silicon. A cutting tool includes the surface coated member and has a rake face on the upper surface, a flank face on the side surface, and a cutting edge at a crossed ridge portion between the rake face formed by at least the coating layer surface, and the flank face.

Abstract: A surface coated member comprises a substrate composed of a hard material, and a hard coating layer containing at least a TiCN layer on a surface of the substrate. A ratio r in a region of an outer surface side is larger than a ratio r in a region of an inner surface side, wherein r is a ratio of a peak strength I(422) of a (422)-crystal plane to a peak strength I(111) of a (111)-crystal plane, namely (I(422)/I(111)), in an X-ray diffraction analysis of the TiCN layer. The surface coated member has excellent adhesion between the substrate and the hard coating layer, and it also has excellent fracture resistance and wear resistance. Further provided is a cutting tool that includes a rake face and a flank formed on the substrate in the above surface coated member, and a cutting edge formed on a cross ridge portion between the rake face and the flank. Still further provided is a method for manufacturing a work piece to perform cutting process by applying the cutting edge of this cutting tool, to a work material.

Abstract: A cutting tool with a hard coating layer coating a surface of a substrate formed of a hard sintered body, the hard coating layer being harder than the substrate. A polishing is performed on a cutting edge part ranging from a rake face side on a surface of the hard coating layer to a flank face side with a crossing ridge interposed therebetween. The polishing is performed so that a crack is present in a polished surface, and a depth of an adjacent region of the crack increases gradually with decreasing distance to the crack. This enables to provide the cutting tool having an excellent wear resistance and having an improvement in the chipping resistance of the cutting edge.

Abstract: The surface-coated member 1 is constituted by coating the surface of the base body 2, made of such a material as cemented carbide or cermet, with the hard coating layer 3 that comprises at least one TiCN layer 4 and the Al2O3 layer 6 formed on the surface of the TiCN layer 4, wherein the TiCN layer 4 is constituted from stringer-like TiCN crystal grown in a direction perpendicular to the base body 2 and mean crystal width w1 of the TiCN layer 4 on the Al2O3 layer 6 side is made larger than mean crystal width w2 on the base body 2 side. This surface-coated member, as a cutting tool, shows excellent breakage resistance and high wear resistance with a long service life, where strong adhesion force of the hard coating layer can be maintained without experiencing peel-off between the TiCN layer and the Al2O3 layer even in cutting operations under harsh cutting conditions, such as intermittent cutting operation where the cutting edge is subject to strong impact.

Abstract: A surface coated member comprises a substrate composed of a hard material, and a hard coating layer containing at least a TiCN layer on a surface of the substrate. A ratio r in a region of an outer surface side is larger than a ratio r in a region of an inner surface side, wherein r is a ratio of a peak strength I(422) of a (422)-crystal plane to a peak strength I(111) of a (111)-crystal plane, namely (I(422)/I(111)), in an X-ray diffraction analysis of the TiCN layer. The surface coated member has excellent adhesion between the substrate and the hard coating layer, and it also has excellent fracture resistance and wear resistance. Further provided is a cutting tool that includes a rake face and a flank formed on the substrate in the above surface coated member, and a cutting edge formed on a cross ridge portion between the rake face and the flank. Still further provided is a method for manufacturing a work piece to perform cutting process by applying the cutting edge of this cutting tool, to a work material.

Abstract: A cutting tool with a sensor according to the present invention includes an electrically conductive substrate, an insulation film provided on a surface of the electrically conductive substrate, and a sensor circuit of an electrically conductive film provided on the insulation film. The insulation film includes two consecutive insulation layers. Even if the plural insulation layers each have defects such as cracks and pinholes which possibly impair the insulation property impair the insulation film, the defects present in the plural layers are unlikely to be continuous. Therefore, the insulation film has an improved insulation reliability, thereby ensuring proper function of the sensor circuit in the cutting tool.

Abstract: The surface-coated member 1 is constituted by coating the surface of the base body 2, made of such a material as cemented carbide or cermet, with the hard coating layer 3 that comprises at least one TiCN layer 4 and the Al2O3 layer 6 formed on the surface of the TiCN layer 4, wherein the TiCN layer 4 is constituted from stringer-like TiCN crystal grown in a direction perpendicular to the base body 2 and mean crystal width w1 of the TiCN layer 4 on the Al2O3 layer 6 side is made larger than mean crystal width w2 on the base body 2 side. This surface-coated member, as a cutting tool, shows excellent breakage resistance and high wear resistance with a long service life, where strong adhesion force of the hard coating layer can be maintained without experiencing peel-off between the TiCN layer and the Al2O3 layer even in cutting operations under harsh cutting conditions, such as intermittent cutting operation where the cutting edge is subject to strong impact.

Abstract: A cutting tool with a sensor according to the present invention includes an electrically conductive substrate, an insulation film provided on a surface of the electrically conductive substrate, and a sensor circuit of an electrically conductive film provided on the insulation film. The insulation film includes two consecutive insulation layers. Even if the plural insulation layers each have defects such as cracks and pinholes which possibly impair the insulation property of the insulation film, the defects present in the plural layers are unlikely to be continuous. Therefore, the insulation film has an improved insulation reliability, thereby ensuring proper function of the sensor circuit in the cutting tool.