Patents by Inventor Tsuyoshi Katsube

Tsuyoshi Katsube has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11596063
    Abstract: A composite substrate that includes: an upper ceramic layer; a lower ceramic layer; a middle resin layer between the upper ceramic layer and the lower ceramic layer; and a side surface resin layer on all side surfaces of the composite substrate, wherein the middle resin layer and the side surface resin layer are integral resin layers.
    Type: Grant
    Filed: January 21, 2021
    Date of Patent: February 28, 2023
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventor: Tsuyoshi Katsube
  • Patent number: 11558958
    Abstract: A stacked body includes a first resin layer including a thermoplastic first resin as a main material, a pattern including a conductor layer on one principal surface of the first resin layer, and a second resin layer including a thermoplastic second resin as a main material. The first resin layer is softer than the second resin layer. The first resin layer has a lower dielectric constant than the second resin layer. A pattern including the conductor layer is at least partially embedded in the first resin layer, and includes a portion in contact with the first resin layer along a layer direction (X-Y plane) of the first resin layer and a portion in contact with the first resin layer along a stacking direction (X-Z plane) of the first resin layer, the second resin layer, and the pattern including the conductor layer.
    Type: Grant
    Filed: August 5, 2022
    Date of Patent: January 17, 2023
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Yusuke Kamitsubo, Tsuyoshi Katsube, Ryosuke Takada
  • Publication number: 20220377886
    Abstract: A stacked body includes a first resin layer including a thermoplastic first resin as a main material, a pattern including a conductor layer on one principal surface of the first resin layer, and a second resin layer including a thermoplastic second resin as a main material. The first resin layer is softer than the second resin layer. The first resin layer has a lower dielectric constant than the second resin layer. A pattern including the conductor layer is at least partially embedded in the first resin layer, and includes a portion in contact with the first resin layer along a layer direction (X-Y plane) of the first resin layer and a portion in contact with the first resin layer along a stacking direction (X-Z plane) of the first resin layer, the second resin layer, and the pattern including the conductor layer.
    Type: Application
    Filed: August 5, 2022
    Publication date: November 24, 2022
    Inventors: Yusuke KAMITSUBO, Tsuyoshi KATSUBE, Ryosuke TAKADA
  • Patent number: 11445606
    Abstract: A stacked body includes a first resin layer including a thermoplastic first resin as a main material, a pattern including a conductor layer on one principal surface of the first resin layer, and a second resin layer including a thermoplastic second resin as a main material. The first resin layer is softer than the second resin layer. The first resin layer has a lower dielectric constant than the second resin layer. A pattern including the conductor layer is at least partially embedded in the first resin layer, and includes a portion in contact with the first resin layer along a layer direction (X-Y plane) of the first resin layer and a portion in contact with the first resin layer along a stacking direction (X-Z plane) of the first resin layer, the second resin layer, and the pattern including the conductor layer.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: September 13, 2022
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Yusuke Kamitsubo, Tsuyoshi Katsube, Ryosuke Takada
  • Patent number: 11375611
    Abstract: A multilayer substrate that includes a first ceramic layer that is a dense body, a second ceramic layer that has open pores, and a resin layer adjacent the second ceramic layer, wherein a material of the resin layer is present in the open pores of the second ceramic layer.
    Type: Grant
    Filed: September 3, 2019
    Date of Patent: June 28, 2022
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Masaaki Hanao, Tsuyoshi Katsube
  • Patent number: 11266016
    Abstract: A resin multilayer substrate includes a multilayer body including resin layers and adhesive layers that are laminated, via conductors in the resin layers, and bonding portions in the adhesive layers. The bonding portion is connected to the via conductor. One of the resin layer and the adhesive layer is a gas high-permeable layer having a higher gas permeability than the other one. The bonding portion includes an organic substance, or has a higher void content rate per unit plane sectional area than the via conductor. At least a portion of each of the bonding portions contacts the gas high-permeable layers.
    Type: Grant
    Filed: May 13, 2021
    Date of Patent: March 1, 2022
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Yusuke Kamitsubo, Ryosuke Takada, Tsuyoshi Katsube, Yasuhiro Kuratani, Shigeru Tago, Tomohiro Furumura
  • Publication number: 20210283890
    Abstract: A resin multilayer substrate includes a laminate including resin layers including a first resin layer and a second resin layer that are laminated, a via conductor in the first resin layer, and a joint portion that includes at least a portion in the second resin layer and is joined to the via conductor. The joint portion is more brittle than the via conductor. A linear expansion coefficient of the second resin layer is larger than a linear expansion coefficient of the via conductor and a linear expansion coefficient of the joint portion, and is smaller than a linear expansion coefficient of the first resin layer.
    Type: Application
    Filed: May 27, 2021
    Publication date: September 16, 2021
    Inventors: Yusuke KAMITSUBO, Tsuyoshi KATSUBE, Ryosuke TAKADA
  • Publication number: 20210267051
    Abstract: A resin multilayer substrate includes a multilayer body including resin layers and adhesive layers that are laminated, via conductors in the resin layers, and bonding portions in the adhesive layers. The bonding portion is connected to the via conductor. One of the resin layer and the adhesive layer is a gas high-permeable layer having a higher gas permeability than the other one. The bonding portion includes an organic substance, or has a higher void content rate per unit plane sectional area than the via conductor. At least a portion of each of the bonding portions contacts the gas high-permeable layers.
    Type: Application
    Filed: May 13, 2021
    Publication date: August 26, 2021
    Inventors: Yusuke KAMITSUBO, Ryosuke TAKADA, Tsuyoshi KATSUBE, Yasuhiro KURATANI, Shigeru TAGO, Tomohiro FURUMURA
  • Publication number: 20210212203
    Abstract: A stacked body includes a first resin layer including a thermoplastic first resin as a main material, a pattern including a conductor layer on one principal surface of the first resin layer, and a second resin layer including a thermoplastic second resin as a main material. The first resin layer is softer than the second resin layer. The first resin layer has a lower dielectric constant than the second resin layer. A pattern including the conductor layer is at least partially embedded in the first resin layer, and includes a portion in contact with the first resin layer along a layer direction (X-Y plane) of the first resin layer and a portion in contact with the first resin layer along a stacking direction (X-Z plane) of the first resin layer, the second resin layer, and the pattern including the conductor layer.
    Type: Application
    Filed: March 19, 2021
    Publication date: July 8, 2021
    Inventors: Yusuke KAMITSUBO, Tsuyoshi KATSUBE, Ryosuke TAKADA
  • Publication number: 20210144850
    Abstract: A composite substrate that includes: an upper ceramic layer; a lower ceramic layer; a middle resin layer between the upper ceramic layer and the lower ceramic layer; and a side surface resin layer on all side surfaces of the composite substrate, wherein the middle resin layer and the side surface resin layer are integral resin layers.
    Type: Application
    Filed: January 21, 2021
    Publication date: May 13, 2021
    Inventor: Tsuyoshi Katsube
  • Publication number: 20190394874
    Abstract: A multilayer substrate that includes a first ceramic layer that is a dense body, a second ceramic layer that has open pores, and a resin layer adjacent the second ceramic layer, wherein a material of the resin layer is present in the open pores of the second ceramic layer.
    Type: Application
    Filed: September 3, 2019
    Publication date: December 26, 2019
    Inventors: Masaaki Hanao, Tsuyoshi Katsube
  • Patent number: 10499506
    Abstract: A composite substrate that is composed of a resin layer including an interlayer connection metal conductor and multiple ceramic layers that each include interlayer connection metal conductor, such that the resin layer is interposed between the ceramic layers, and the interlayer connection metal conductor in the resin layer is integrated with the interlayer connection metal conductors in the ceramic layers.
    Type: Grant
    Filed: September 5, 2018
    Date of Patent: December 3, 2019
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Masaaki Hanao, Tsuyoshi Katsube, Hiromichi Kawakami, Mitsuyoshi Nishide
  • Patent number: 10426027
    Abstract: A ceramic multilayer substrate that includes a ceramic insulator layer, which includes a first layer, a second layer, and a third layer and in which the first layer is interposed between the second layer and the third layer, an inner pattern conductor, an outer pattern conductor, and outer electrodes. The ceramic insulator layer is interposed between the inner pattern conductor and the outer pattern conductor. The sintering shrinkage start temperatures of the second layer alone and the third layer alone in a green sheet state are higher than or equal to the sintering shrinkage stop temperature of the first layer alone in a green sheet state. The thickness of the ceramic insulator layer is 5.0 ?m to 55.7 ?m. The ratio of the total of the thickness of the second layer and the thickness of the third layer to the thickness of the first layer is 0.25 to 1.11.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: September 24, 2019
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Masaaki Hanao, Tsuyoshi Katsube, Kazuo Kishida
  • Patent number: 10390426
    Abstract: A ceramic multilayer substrate that includes a ceramic insulator layer, which includes a first layer, a second layer, and a third layer and in which the first layer is interposed between the second layer and the third layer, an inner pattern conductor, an outer pattern conductor, and outer electrodes. The ceramic insulator layer is interposed between the inner pattern conductor and the outer pattern conductor. The sintering shrinkage start temperatures of the second layer alone and the third layer alone in a green sheet state are higher than or equal to the sintering shrinkage stop temperature of the first layer alone in a green sheet state. The thickness of the ceramic insulator layer is 5.0 ?m to 55.7 ?m. The ratio of the total of the thickness of the second layer and the thickness of the third layer to the thickness of the first layer is 0.25 to 1.11.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: August 20, 2019
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventors: Masaaki Hanao, Tsuyoshi Katsube, Kazuo Kishida
  • Publication number: 20180376594
    Abstract: A composite substrate that is composed of a resin layer including an interlayer connection metal conductor and multiple ceramic layers that each include interlayer connection metal conductor, such that the resin layer is interposed between the ceramic layers, and the interlayer connection metal conductor in the resin layer is integrated with the interlayer connection metal conductors in the ceramic layers.
    Type: Application
    Filed: September 5, 2018
    Publication date: December 27, 2018
    Inventors: Masaaki Hanao, Tsuyoshi Katsube, Hiromichi Kawakami, Mitsuyoshi Nishide
  • Publication number: 20180206337
    Abstract: A ceramic multilayer substrate that includes a ceramic insulator layer, which includes a first layer, a second layer, and a third layer and in which the first layer is interposed between the second layer and the third layer, an inner pattern conductor, an outer pattern conductor, and outer electrodes. The ceramic insulator layer is interposed between the inner pattern conductor and the outer pattern conductor. The sintering shrinkage start temperatures of the second layer alone and the third layer alone in a green sheet state are higher than or equal to the sintering shrinkage stop temperature of the first layer alone in a green sheet state. The thickness of the ceramic insulator layer is 5.0 ?m to 55.7 ?m. The ratio of the total of the thickness of the second layer and the thickness of the third layer to the thickness of the first layer is 0.25 to 1.11.
    Type: Application
    Filed: March 12, 2018
    Publication date: July 19, 2018
    Inventors: Masaaki Hanao, Tsuyoshi Katsube, Kazuo Kishida
  • Patent number: 9686872
    Abstract: In a ceramic multilayer substrate formed by stacking and firing a plurality of insulating layers, the insulating layer in an uppermost surface layer includes a ceramic layer, a contraction suppression layer stacked on the ceramic layer, and a surface-layer via conductor penetrating through the ceramic layer and the contraction suppression layer and having a tapered shape gradually tapering toward the lower layer side. The surface-layer via conductor has an end surface that is exposed from the contraction suppression layer forming the surface of the ceramic multilayer substrate, and that is directly connected to a terminal of a component mounted to the surface of the ceramic multilayer substrate. A weight ratio of alumina contained in the contraction suppression layer is set higher than a weight ration of alumina contained in the ceramic layer.
    Type: Grant
    Filed: September 4, 2014
    Date of Patent: June 20, 2017
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventor: Tsuyoshi Katsube
  • Publication number: 20150096791
    Abstract: In a ceramic multilayer substrate formed by stacking and firing a plurality of insulating layers, the insulating layer in an uppermost surface layer includes a ceramic layer, a contraction suppression layer stacked on the ceramic layer, and a surface-layer via conductor penetrating through the ceramic layer and the contraction suppression layer and having a tapered shape gradually tapering toward the lower layer side. The surface-layer via conductor has an end surface that is exposed from the contraction suppression layer forming the surface of the ceramic multilayer substrate, and that is directly connected to a terminal of a component mounted to the surface of the ceramic multilayer substrate. A weight ratio of alumina contained in the contraction suppression layer is set higher than a weight ration of alumina contained in the ceramic layer.
    Type: Application
    Filed: September 4, 2014
    Publication date: April 9, 2015
    Inventor: Tsuyoshi Katsube
  • Patent number: 8980028
    Abstract: In a metal base substrate with a low-temperature sintering ceramic layer located on a copper substrate, bonding reliability is increased between the copper substrate and the low-temperature sintering ceramic layer. A raw laminated body is prepared by stacking, on a surface of a copper substrate, a low-temperature sintering ceramic green layer including a low-temperature sintering ceramic material containing about 10 mol % to about 40 mol % of barium in terms of BaO and about 40 mol % to about 80 mol % of silicon in terms of SiO2, and this raw laminated body is subjected to firing at a temperature at which the low-temperature sintering ceramic green layer is sintered. In the thus obtained metal base substrate, a glass layer composed of Cu—Ba—Si based glass with a thickness of about 1 ?m to about 5 ?m is formed between the metal substrate and the low-temperature sintering ceramic layer.
    Type: Grant
    Filed: September 28, 2012
    Date of Patent: March 17, 2015
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Yoichi Moriya, Tsuyoshi Katsube, Yuki Takemori, Tetsuo Kanamori, Yasutaka Sugimoto, Takahiro Takada
  • Patent number: 8652982
    Abstract: Provided is a mono- or multilayer ceramic substrate which exhibits a high flexural strength. The substrate contains a sintered ceramic which includes respective crystal phases of quartz, alumina, fresnoite, sanbornite, and celsian, in which the relationship between the diffraction peak intensity A in the (201) plane of the fresnoite and the diffraction peak intensity B in the (110) plane of the quartz, measured by a powder X-ray diffractometry in the range of the diffraction peak angle 2?=10 to 40°, is A/B?2.5. The fresnoite crystal phase preferably has an average crystal grain size of 5 ?m or less. In firing to obtain this ceramic sintered body, the maximum temperature falls within the range of 980 to 1000° C.
    Type: Grant
    Filed: August 6, 2012
    Date of Patent: February 18, 2014
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Machiko Motoya, Takahiro Sumi, Tsuyoshi Katsube, Yoichi Moriya