Patents by Inventor Tsuyoshi Katsube
Tsuyoshi Katsube has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12036776Abstract: A resin multilayer substrate includes a laminate including resin layers including a first resin layer and a second resin layer that are laminated, a via conductor in the first resin layer, and a joint portion that includes at least a portion in the second resin layer and is joined to the via conductor. The joint portion is more brittle than the via conductor. A linear expansion coefficient of the second resin layer is larger than a linear expansion coefficient of the via conductor and a linear expansion coefficient of the joint portion, and is smaller than a linear expansion coefficient of the first resin layer.Type: GrantFiled: May 27, 2021Date of Patent: July 16, 2024Assignee: MURATA MANUFACTURING CO., LTD.Inventors: Yusuke Kamitsubo, Tsuyoshi Katsube, Ryosuke Takada
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Patent number: 11596063Abstract: A composite substrate that includes: an upper ceramic layer; a lower ceramic layer; a middle resin layer between the upper ceramic layer and the lower ceramic layer; and a side surface resin layer on all side surfaces of the composite substrate, wherein the middle resin layer and the side surface resin layer are integral resin layers.Type: GrantFiled: January 21, 2021Date of Patent: February 28, 2023Assignee: MURATA MANUFACTURING CO., LTD.Inventor: Tsuyoshi Katsube
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Patent number: 11558958Abstract: A stacked body includes a first resin layer including a thermoplastic first resin as a main material, a pattern including a conductor layer on one principal surface of the first resin layer, and a second resin layer including a thermoplastic second resin as a main material. The first resin layer is softer than the second resin layer. The first resin layer has a lower dielectric constant than the second resin layer. A pattern including the conductor layer is at least partially embedded in the first resin layer, and includes a portion in contact with the first resin layer along a layer direction (X-Y plane) of the first resin layer and a portion in contact with the first resin layer along a stacking direction (X-Z plane) of the first resin layer, the second resin layer, and the pattern including the conductor layer.Type: GrantFiled: August 5, 2022Date of Patent: January 17, 2023Assignee: MURATA MANUFACTURING CO., LTD.Inventors: Yusuke Kamitsubo, Tsuyoshi Katsube, Ryosuke Takada
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Publication number: 20220377886Abstract: A stacked body includes a first resin layer including a thermoplastic first resin as a main material, a pattern including a conductor layer on one principal surface of the first resin layer, and a second resin layer including a thermoplastic second resin as a main material. The first resin layer is softer than the second resin layer. The first resin layer has a lower dielectric constant than the second resin layer. A pattern including the conductor layer is at least partially embedded in the first resin layer, and includes a portion in contact with the first resin layer along a layer direction (X-Y plane) of the first resin layer and a portion in contact with the first resin layer along a stacking direction (X-Z plane) of the first resin layer, the second resin layer, and the pattern including the conductor layer.Type: ApplicationFiled: August 5, 2022Publication date: November 24, 2022Inventors: Yusuke KAMITSUBO, Tsuyoshi KATSUBE, Ryosuke TAKADA
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Patent number: 11445606Abstract: A stacked body includes a first resin layer including a thermoplastic first resin as a main material, a pattern including a conductor layer on one principal surface of the first resin layer, and a second resin layer including a thermoplastic second resin as a main material. The first resin layer is softer than the second resin layer. The first resin layer has a lower dielectric constant than the second resin layer. A pattern including the conductor layer is at least partially embedded in the first resin layer, and includes a portion in contact with the first resin layer along a layer direction (X-Y plane) of the first resin layer and a portion in contact with the first resin layer along a stacking direction (X-Z plane) of the first resin layer, the second resin layer, and the pattern including the conductor layer.Type: GrantFiled: March 19, 2021Date of Patent: September 13, 2022Assignee: MURATA MANUFACTURING CO., LTD.Inventors: Yusuke Kamitsubo, Tsuyoshi Katsube, Ryosuke Takada
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Patent number: 11375611Abstract: A multilayer substrate that includes a first ceramic layer that is a dense body, a second ceramic layer that has open pores, and a resin layer adjacent the second ceramic layer, wherein a material of the resin layer is present in the open pores of the second ceramic layer.Type: GrantFiled: September 3, 2019Date of Patent: June 28, 2022Assignee: MURATA MANUFACTURING CO., LTD.Inventors: Masaaki Hanao, Tsuyoshi Katsube
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Patent number: 11266016Abstract: A resin multilayer substrate includes a multilayer body including resin layers and adhesive layers that are laminated, via conductors in the resin layers, and bonding portions in the adhesive layers. The bonding portion is connected to the via conductor. One of the resin layer and the adhesive layer is a gas high-permeable layer having a higher gas permeability than the other one. The bonding portion includes an organic substance, or has a higher void content rate per unit plane sectional area than the via conductor. At least a portion of each of the bonding portions contacts the gas high-permeable layers.Type: GrantFiled: May 13, 2021Date of Patent: March 1, 2022Assignee: MURATA MANUFACTURING CO., LTD.Inventors: Yusuke Kamitsubo, Ryosuke Takada, Tsuyoshi Katsube, Yasuhiro Kuratani, Shigeru Tago, Tomohiro Furumura
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Publication number: 20210283890Abstract: A resin multilayer substrate includes a laminate including resin layers including a first resin layer and a second resin layer that are laminated, a via conductor in the first resin layer, and a joint portion that includes at least a portion in the second resin layer and is joined to the via conductor. The joint portion is more brittle than the via conductor. A linear expansion coefficient of the second resin layer is larger than a linear expansion coefficient of the via conductor and a linear expansion coefficient of the joint portion, and is smaller than a linear expansion coefficient of the first resin layer.Type: ApplicationFiled: May 27, 2021Publication date: September 16, 2021Inventors: Yusuke KAMITSUBO, Tsuyoshi KATSUBE, Ryosuke TAKADA
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Publication number: 20210267051Abstract: A resin multilayer substrate includes a multilayer body including resin layers and adhesive layers that are laminated, via conductors in the resin layers, and bonding portions in the adhesive layers. The bonding portion is connected to the via conductor. One of the resin layer and the adhesive layer is a gas high-permeable layer having a higher gas permeability than the other one. The bonding portion includes an organic substance, or has a higher void content rate per unit plane sectional area than the via conductor. At least a portion of each of the bonding portions contacts the gas high-permeable layers.Type: ApplicationFiled: May 13, 2021Publication date: August 26, 2021Inventors: Yusuke KAMITSUBO, Ryosuke TAKADA, Tsuyoshi KATSUBE, Yasuhiro KURATANI, Shigeru TAGO, Tomohiro FURUMURA
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Publication number: 20210212203Abstract: A stacked body includes a first resin layer including a thermoplastic first resin as a main material, a pattern including a conductor layer on one principal surface of the first resin layer, and a second resin layer including a thermoplastic second resin as a main material. The first resin layer is softer than the second resin layer. The first resin layer has a lower dielectric constant than the second resin layer. A pattern including the conductor layer is at least partially embedded in the first resin layer, and includes a portion in contact with the first resin layer along a layer direction (X-Y plane) of the first resin layer and a portion in contact with the first resin layer along a stacking direction (X-Z plane) of the first resin layer, the second resin layer, and the pattern including the conductor layer.Type: ApplicationFiled: March 19, 2021Publication date: July 8, 2021Inventors: Yusuke KAMITSUBO, Tsuyoshi KATSUBE, Ryosuke TAKADA
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Publication number: 20210144850Abstract: A composite substrate that includes: an upper ceramic layer; a lower ceramic layer; a middle resin layer between the upper ceramic layer and the lower ceramic layer; and a side surface resin layer on all side surfaces of the composite substrate, wherein the middle resin layer and the side surface resin layer are integral resin layers.Type: ApplicationFiled: January 21, 2021Publication date: May 13, 2021Inventor: Tsuyoshi Katsube
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Publication number: 20190394874Abstract: A multilayer substrate that includes a first ceramic layer that is a dense body, a second ceramic layer that has open pores, and a resin layer adjacent the second ceramic layer, wherein a material of the resin layer is present in the open pores of the second ceramic layer.Type: ApplicationFiled: September 3, 2019Publication date: December 26, 2019Inventors: Masaaki Hanao, Tsuyoshi Katsube
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Patent number: 10499506Abstract: A composite substrate that is composed of a resin layer including an interlayer connection metal conductor and multiple ceramic layers that each include interlayer connection metal conductor, such that the resin layer is interposed between the ceramic layers, and the interlayer connection metal conductor in the resin layer is integrated with the interlayer connection metal conductors in the ceramic layers.Type: GrantFiled: September 5, 2018Date of Patent: December 3, 2019Assignee: MURATA MANUFACTURING CO., LTD.Inventors: Masaaki Hanao, Tsuyoshi Katsube, Hiromichi Kawakami, Mitsuyoshi Nishide
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Patent number: 10426027Abstract: A ceramic multilayer substrate that includes a ceramic insulator layer, which includes a first layer, a second layer, and a third layer and in which the first layer is interposed between the second layer and the third layer, an inner pattern conductor, an outer pattern conductor, and outer electrodes. The ceramic insulator layer is interposed between the inner pattern conductor and the outer pattern conductor. The sintering shrinkage start temperatures of the second layer alone and the third layer alone in a green sheet state are higher than or equal to the sintering shrinkage stop temperature of the first layer alone in a green sheet state. The thickness of the ceramic insulator layer is 5.0 ?m to 55.7 ?m. The ratio of the total of the thickness of the second layer and the thickness of the third layer to the thickness of the first layer is 0.25 to 1.11.Type: GrantFiled: March 12, 2018Date of Patent: September 24, 2019Assignee: MURATA MANUFACTURING CO., LTD.Inventors: Masaaki Hanao, Tsuyoshi Katsube, Kazuo Kishida
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Patent number: 10390426Abstract: A ceramic multilayer substrate that includes a ceramic insulator layer, which includes a first layer, a second layer, and a third layer and in which the first layer is interposed between the second layer and the third layer, an inner pattern conductor, an outer pattern conductor, and outer electrodes. The ceramic insulator layer is interposed between the inner pattern conductor and the outer pattern conductor. The sintering shrinkage start temperatures of the second layer alone and the third layer alone in a green sheet state are higher than or equal to the sintering shrinkage stop temperature of the first layer alone in a green sheet state. The thickness of the ceramic insulator layer is 5.0 ?m to 55.7 ?m. The ratio of the total of the thickness of the second layer and the thickness of the third layer to the thickness of the first layer is 0.25 to 1.11.Type: GrantFiled: March 12, 2018Date of Patent: August 20, 2019Assignee: MURATA MANUFACTURING CO., LTD.Inventors: Masaaki Hanao, Tsuyoshi Katsube, Kazuo Kishida
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Publication number: 20180376594Abstract: A composite substrate that is composed of a resin layer including an interlayer connection metal conductor and multiple ceramic layers that each include interlayer connection metal conductor, such that the resin layer is interposed between the ceramic layers, and the interlayer connection metal conductor in the resin layer is integrated with the interlayer connection metal conductors in the ceramic layers.Type: ApplicationFiled: September 5, 2018Publication date: December 27, 2018Inventors: Masaaki Hanao, Tsuyoshi Katsube, Hiromichi Kawakami, Mitsuyoshi Nishide
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Publication number: 20180206337Abstract: A ceramic multilayer substrate that includes a ceramic insulator layer, which includes a first layer, a second layer, and a third layer and in which the first layer is interposed between the second layer and the third layer, an inner pattern conductor, an outer pattern conductor, and outer electrodes. The ceramic insulator layer is interposed between the inner pattern conductor and the outer pattern conductor. The sintering shrinkage start temperatures of the second layer alone and the third layer alone in a green sheet state are higher than or equal to the sintering shrinkage stop temperature of the first layer alone in a green sheet state. The thickness of the ceramic insulator layer is 5.0 ?m to 55.7 ?m. The ratio of the total of the thickness of the second layer and the thickness of the third layer to the thickness of the first layer is 0.25 to 1.11.Type: ApplicationFiled: March 12, 2018Publication date: July 19, 2018Inventors: Masaaki Hanao, Tsuyoshi Katsube, Kazuo Kishida
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Patent number: 9686872Abstract: In a ceramic multilayer substrate formed by stacking and firing a plurality of insulating layers, the insulating layer in an uppermost surface layer includes a ceramic layer, a contraction suppression layer stacked on the ceramic layer, and a surface-layer via conductor penetrating through the ceramic layer and the contraction suppression layer and having a tapered shape gradually tapering toward the lower layer side. The surface-layer via conductor has an end surface that is exposed from the contraction suppression layer forming the surface of the ceramic multilayer substrate, and that is directly connected to a terminal of a component mounted to the surface of the ceramic multilayer substrate. A weight ratio of alumina contained in the contraction suppression layer is set higher than a weight ration of alumina contained in the ceramic layer.Type: GrantFiled: September 4, 2014Date of Patent: June 20, 2017Assignee: MURATA MANUFACTURING CO., LTD.Inventor: Tsuyoshi Katsube
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Publication number: 20150096791Abstract: In a ceramic multilayer substrate formed by stacking and firing a plurality of insulating layers, the insulating layer in an uppermost surface layer includes a ceramic layer, a contraction suppression layer stacked on the ceramic layer, and a surface-layer via conductor penetrating through the ceramic layer and the contraction suppression layer and having a tapered shape gradually tapering toward the lower layer side. The surface-layer via conductor has an end surface that is exposed from the contraction suppression layer forming the surface of the ceramic multilayer substrate, and that is directly connected to a terminal of a component mounted to the surface of the ceramic multilayer substrate. A weight ratio of alumina contained in the contraction suppression layer is set higher than a weight ration of alumina contained in the ceramic layer.Type: ApplicationFiled: September 4, 2014Publication date: April 9, 2015Inventor: Tsuyoshi Katsube
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Patent number: 8980028Abstract: In a metal base substrate with a low-temperature sintering ceramic layer located on a copper substrate, bonding reliability is increased between the copper substrate and the low-temperature sintering ceramic layer. A raw laminated body is prepared by stacking, on a surface of a copper substrate, a low-temperature sintering ceramic green layer including a low-temperature sintering ceramic material containing about 10 mol % to about 40 mol % of barium in terms of BaO and about 40 mol % to about 80 mol % of silicon in terms of SiO2, and this raw laminated body is subjected to firing at a temperature at which the low-temperature sintering ceramic green layer is sintered. In the thus obtained metal base substrate, a glass layer composed of Cu—Ba—Si based glass with a thickness of about 1 ?m to about 5 ?m is formed between the metal substrate and the low-temperature sintering ceramic layer.Type: GrantFiled: September 28, 2012Date of Patent: March 17, 2015Assignee: Murata Manufacturing Co., Ltd.Inventors: Yoichi Moriya, Tsuyoshi Katsube, Yuki Takemori, Tetsuo Kanamori, Yasutaka Sugimoto, Takahiro Takada